Carrier roller device of long roller

By designing a roller device including roller seat, slide rail, linear module and detection device, the deformation problem caused by the increase in wall thickness during use of long rollers is solved, and the resistance is improved based on small wall thickness is achieved. The effect of deformation characteristics and improve the response speed to deformation.

CN222272782UActive Publication Date: 2024-12-31WUXI LIANYANG FIBERGLASS TECH CO LTD
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Patent Information

Application Number
CN202323611699.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-31
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

During use, long rollers are easily deformed due to different radial force bearing capacity at different locations. The prior art solves the problem by increasing the wall thickness but increases the load power of the power source.

Method used

A roller device is designed, including a roller seat, a slide rail, a linear module, a detection device and a cylinder. The roller is in close contact and sliding connection between the roller seat and the roller seat. The detection device responds to the deformation position in a timely manner and passes through the linear module and The cylinder drives the rollers to move to support and correct deformation.

Benefits of technology

Effectively prevent long roller deformation, reduce the load on the power source, improve the deformation resistance, and achieve higher strength and response speed through small wall thickness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roller shafts, in particular to a carrier roller device of a long roller, which comprises a roller seat, two carrier rollers are rotatably connected onto the roller seat, the central axes of the two carrier rollers are parallel, and the two carrier rollers are closely contacted with the circumferential surface of the long roller in a tangent manner; the carrier roller is arranged below the long roller to achieve a supporting effect, when the long roller deforms, a deformed part rotates along with the long roller, the carrier roller supports and shapes the deformed part during rotation, it is guaranteed that the long roller is not prone to deformation in long-term use, the carrier roller supports the long roller, and the problem that higher strength and deformation resistance are obtained by increasing the wall thickness of the long roller is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller shafts, in particular to a roller support device for a long roller. Background Art

[0002] Rollers refer to cylindrical objects that can rotate in machinery. Power sources are often used to drive rollers in machinery. In order to reduce the load on the power source, thicker rollers generally use hollow structures to reduce weight. However, the ability of a long roller with a hollow structure to withstand radial forces at different positions along its length is often different, so it will deform. In the prior art, the wall thickness of the long roller is generally increased to obtain greater strength and greater anti-deformation properties, which undoubtedly increases the load power of the power source (usually a motor). Utility Model Content

[0003] 1. Technical issues to be solved

[0004] The utility model aims to provide a roller support device for a long roller, so that the long roller is not easily deformed during long-term use.

[0005] 2. Technical Solution

[0006] The utility model is realized by the following technical solutions:

[0007] The utility model provides a roller device for a long roller, comprising a roller seat, on which two rollers are rotatably connected, the central axes of the two rollers are parallel, and the two rollers are in close tangential contact with the circumferential surface of the long roller.

[0008] Furthermore, it also includes a frame, a slide rail is arranged in the middle of the frame, the roller seat is slidably connected to the slide rail, a linear module is fixedly connected to the frame, the linear module is fixedly connected to the roller seat and is used to drive the roller seat to slide on the slide rail along the axial direction of the roller.

[0009] Furthermore, the frame is also provided with side rails parallel to the slide rails, the side rails are slidably connected to a slide seat, the slide seat is provided with a detection device, the detection device includes a rotating rod, a support rod fixed to the upper surface of the slide seat, and a contact wheel fixed to the upper end of the rotating rod, the rotating rod is hinged to the upper end of the support rod in the middle part, the lower end of the rotating rod is horizontally bent to form a flat section, a trigger switch is fixed on the upper surface of the flat section, a tension spring is fixedly connected between the lower surface of a section of the rotating rod close to the contact wheel and the upper surface of the slide seat; a bent plate is fixed on the upper surface of the slide seat, the bent plate has a blocking section extending to above the trigger switch; a control panel is provided on the frame, and the trigger switch and the linear module are electrically connected to the control panel.

[0010] Furthermore, a cylinder is fixed on the frame, and the telescopic end of the cylinder is connected to the slide seat to drive the slide seat to slide along the length direction of the side rail.

[0011] Furthermore, the frame is provided with side rails on both sides of the slide rail, the two side rails are slidably connected with slide seats, the two slide seats are connected to the cylinder fixed on the frame, and the directions of the two cylinder telescopic rods are opposite.

[0012] Furthermore, the roller seat is provided with two arc-shaped cavities, and the two rollers are respectively coaxially rotated in the arc-shaped cavities of the roller seat through shafts, and the upper side of the roller has a portion extending out of the arc-shaped cavity.

[0013] 3. Beneficial Effects

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. In the utility model, the rollers are arranged under the long rollers to play a supporting role. When the long rollers are deformed, the deformed part rotates with the long rollers. During the rotation, the rollers support and correct the deformed part, ensuring that the long rollers are not easily deformed during long-term use. The rollers support the long rollers, overcoming the problem of obtaining greater strength and anti-deformation characteristics by increasing the wall thickness of the long rollers.

[0016] 2. By setting a detection device that can move with the slide, different positions of the long roller can be detected. When the deformed part contacts the resistance wheel, the rotating rod rotates and the trigger switch is triggered. The control switch immediately drives the roller seat to move under the deformed part, thereby improving the response speed of supporting and correcting the deformed part of the long roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 This is a left side view of the utility model when used in conjunction with a long roller;

[0019] Figure 3 This is a front view of the utility model when used in conjunction with a long roller;

[0020] Figure 4 It is a schematic diagram of the structure of the detection device and the slide seat;

[0021] Figure 5 It is a structural schematic diagram of the roller seat;

[0022] 1. Long roller; 2. Roller seat; 21. Arc cavity; 22. Shaft; 3. Roller; 4. Frame; 5. Slide rail; 6. Side rail; 7. Linear module; 8. Slide seat; 9. Detection device; 91. Rotating rod; 911. Flat plate section; 92. Support rod; 93. Contact wheel; 94. Trigger switch; 95. Tension spring; 96. Bending plate; 961. Blocking section; 10. Control panel; 11. Cylinder. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] A roller device for long rollers, see Figure 1-5 , including a roller seat 2, on which two rollers 3 are rotatably connected, and the central axes of the two rollers 3 are parallel. When installed, the two rollers 3 are placed under the long roller 1, and the central axes of the two rollers 3 are parallel to the central axis of the long roller 1, and the two rollers 3 are in close and tangential contact with the circumferential surface of the long roller 1. An overlong roller is easy to deform and bend in the middle. When the long roller 1 is deformed, the deformed part contacts the roller 3, and the deformed part is corrected as the long roller 1 rotates, ensuring that the long roller 1 is not easily deformed during long-term use.

[0025] In addition, by arranging the roller 3 to support the long roller 1, the long roller 1 is not easily deformed, and objectively the long roller 1 with a smaller wall thickness can be used in the workpiece, thereby overcoming the problem of obtaining a greater non-deformation characteristic by increasing the wall thickness of the long roller 1.

[0026] See also Figure 5 The roller seat 2 has two arc-shaped cavities 21, and the two rollers 3 coaxially rotate in the arc-shaped cavities 21 of the roller seat 2 through the shaft 22. The upper side of the roller 3 has a part extending out of the arc-shaped cavity 21. By setting the arc-shaped cavity 21, the roller 3 can be limited to prevent it from escaping from the arc-shaped cavity 21, thereby improving safety.

[0027] In this embodiment, a frame 4 is also included, a slide rail 5 is arranged in the middle of the frame 4, and the roller seat 2 is slidably connected to the slide rail 5. Two parallel slide rails 5 are preferably arranged on the frame 4, and two notches are provided below the roller seat 2, which are slidably connected to the two slide rails 5 respectively. A linear module 7 is fixedly connected to the frame 4, and the linear module 7 is arranged in parallel below the two slide rails 5. The sliding seat of the linear module 7 is fixedly connected to the roller seat 2, and the linear module 7 drives the roller seat 2 to slide along the axial direction of the roller 3 on the slide rail 5. The roller seat 2 is driven to move by the linear module 7, so that the roller seat 2 can drive the roller 3 to move to different positions in the axial direction of the long roller 1, and different positions of the long roller 1 can be supported and deformed.

[0028] In addition, a side rail 6 parallel to the slide rail 5 is provided on the frame 4, and a slide seat 8 is slidably connected to the side rail 6; a detection device 9 is provided on the slide seat 8, and the detection device 9 includes a rotating rod 91, a support rod 92 fixed on the upper surface of the slide seat 8, and a contact wheel 93 fixed on the upper end of the rotating rod 91, the rotating rod 91 is hinged to the upper end of the support rod 92 at its middle, and the lower end of the rotating rod 91 is horizontally bent to form a flat section 911, and a trigger switch 94 is fixed on the upper surface of the flat section 911, and a tension spring 95 is fixedly connected between the lower surface of a section of the rotating rod 91 close to the contact wheel 93 and the upper surface of the slide seat 8; a bent plate 96 is fixed on the upper surface of the slide seat 8, and the bent plate 96 has a blocking section 961 extending to the top of the trigger switch 94; a control panel 10 is provided on the frame 4, and the trigger switch 94 and the linear module 7 are electrically connected to the control panel 10.

[0029] The contact wheel 93 contacts the surface of the long roller 1. When the long roller 1 is deformed, the deformed part will push the contact wheel 93 during rotation and drive the rotating rod 91 to rotate. The rotating lower end drives the trigger switch 94 to move. When it touches the blocking section 961, the trigger switch 94 is triggered and transmits a signal to the control panel 10. The control panel 10 controls the linear module 7 to drive the roller seat 2 to move to the deformed position, thereby supporting and correcting the deformed part. By moving the detection device 9 along the slide 8, the deformation of different positions on the long roller 1 can be detected, and the roller seat 2 can be driven to move in time for correction, thereby improving the response capability.

[0030] In addition, a cylinder 11 is fixed on the frame 4, and the telescopic end of the cylinder 11 is connected to the slide 8 to drive the slide 8 to slide along the length direction of the side rail 6. The cylinder 11 is also electrically connected to the control panel 10. The control panel 10 controls the cylinder 11 to extend and retract regularly and drive the slide 8 to move, so that the deformed part of the long roller 1 can be automatically detected regularly.

[0031] In this embodiment, side rails 6 are provided on both sides of the slide rail 5 on the frame 4, and slide seats 8 are slidably connected to the two side rails 6. The two slide seats 8 are connected to the cylinder 11 fixed on the frame 4, and the telescopic rods of the two cylinders 11 are in opposite directions. The two cylinders 11 can respectively drive the two detection devices 9 to move in opposite directions, thereby expanding the moving range of the detection device 9 and improving the detection speed.

[0032] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary personnel in the field to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents of the present invention for protection have been fully recorded in the claims.

Claims

1. A roller device for a long roller, characterized in that: It includes a roller seat, on which two rollers are rotatably connected, and the two rollers are placed under the long roller, the central axes of the two rollers are parallel, and both are in close and tangential contact with the circumferential surface of the long roller; it also includes a frame, a slide rail is arranged in the middle of the frame, the roller seat is slidably connected to the slide rail, a linear module is fixedly connected to the frame, and the linear module is fixedly connected to the roller seat and is used to drive the roller seat to slide on the slide rail along the axial direction of the roller; the frame is also provided with side rails parallel to the slide rail, the side rails are slidably connected to the slide seat, and the slide seat is provided with a detection device The detection device includes a rotating rod, a support rod fixed on the upper surface of the slide, and a contact wheel fixed on the upper end of the rotating rod, the rotating rod is hinged with the upper end of the support rod at its middle part, the lower end of the rotating rod is horizontally bent to form a flat section, a trigger switch is fixed on the upper surface of the flat section, a tension spring is fixedly connected between the lower surface of a section of the rotating rod close to the contact wheel and the upper surface of the slide; a bent plate is fixed on the upper surface of the slide, and the bent plate has a blocking section extending above the trigger switch; a control panel is arranged on the frame, and the trigger switch and the linear module are electrically connected to the control panel.

2. The roller device for a long roller according to claim 1, characterized in that: A cylinder is also fixed on the frame, and the telescopic end of the cylinder is connected to the slide seat to drive the slide seat to slide along the length direction of the side rail.

3. The roller device for a long roller according to claim 2, characterized in that: The frame is provided with side rails on both sides of the slide rails, and the two side rails are slidably connected with slide seats, and the two slide seats are connected to the cylinders fixed on the frame, and the telescopic rods of the two cylinders are in opposite directions.

4. A roller support device for a long roller according to any one of claims 1 to 3, characterized in that: The roller seat is provided with two arc-shaped cavities, and the two rollers are respectively coaxially rotated in the arc-shaped cavities of the roller seat through shafts, and the upper side of the roller has a part extending out of the arc-shaped cavity.