Line body gravity stopper
By designing the buffer mechanism and hydraulic cylinder control system in the online weight barrier, the safety hazards caused by the traditional barrier due to inertial retraction are solved, and the precise control and buffering of the line pallet is achieved, ensuring the safety of the production line and Continuity.
Patent Information
- Application Number
- CN202421192936.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-29
AI Technical Summary
After blocking the linear tray, the traditional linear gravity barrier causes the potential for the pallet to retreat due to inertia, which may cause secondary damage to the equipment and threaten the safety of the operator.
A linear gravity barrier including assembly seat, rotation shaft, barrier plate, buffer mechanism and hydraulic cylinder is designed. The buffer mechanism consists of a connecting rod, return spring, damper, buffer plate and flexible pad to control the barrier through hydraulic cylinder. The rotation angle of the plate and the compression effect of the buffer mechanism achieve precise control and buffering of the thread body tray.
Effectively prevent line pallets from retracement, reduce impact force, ensure the accuracy and stability of the transmission process, protect the safety of equipment and personnel, extend the service life, and adapt to different production needs, ensuring the continuity and efficiency of the production line.
Smart Images

Figure CN222273366U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gravity blockers, and in particular relates to a linear gravity blocker. Background Art
[0002] Linear gravity blockers play a vital role in industrial environments. Their core function is to stop or slow down the movement of the wire. In production lines, logistics transportation systems or similar high-intensity working environments, due to various reasons such as equipment failure, operating errors or external interference, the wire may suddenly lose control and fall or move at an extremely fast speed. In this case, the linear gravity blocker can intervene quickly and accurately, and effectively stop or slow down the speed of the wire through its internal mechanism, thereby preventing possible serious accidents.
[0003] After traditional blockers block the line pallet, there is a hidden danger that the line pallet will retreat due to inertia. This retreat may not only cause secondary damage to the equipment, but also threaten the safety of the operator. For example, on a high-speed conveyor belt, if the pallet suddenly retreats due to inertia, it may cause items to scatter, equipment damage, or even casualties. Utility Model Content
[0004] The utility model provides a wire gravity blocker, aiming to solve the hidden danger that after the traditional blocker blocks the wire body tray, the wire body tray is affected by inertia and causes the wire body tray to retreat, which may not only cause secondary damage to the equipment, but also threaten the safety of the operator.
[0005] The utility model is implemented as follows: a linear gravity blocker comprises an assembly seat; a rotating shaft rotating on the inner side of the assembly seat; a same blocking plate is arranged between two of the rotating shafts; a buffer mechanism is arranged on the outer side of the blocking plate; wherein the buffer mechanism comprises: a connecting rod arranged on the outer side of the blocking plate; a side baffle is arranged on the side of the connecting rod away from the blocking plate; a plurality of return springs arranged on the other side of the side baffle, and dampers are arranged in the plurality of return springs; a buffer plate arranged on the other side of the plurality of return springs, and a flexible pad is arranged on the outer side of the buffer plate.
[0006] Preferably, a hydraulic cylinder is provided at the lower position of the assembly seat, a wedge block is rotatably matched with the side of the blocking plate opposite to the hydraulic cylinder, and the output end of the hydraulic cylinder is connected to the outer side wall of the blocking plate.
[0007] Preferably, a shock-absorbing pad is provided on the bottom side of the assembly seat, and an assembly hole is formed through the shock-absorbing pad.
[0008] Preferably, the inner side wall at the lower position of the assembly seat is rotatably matched with a blocking roller.
[0009] Preferably, a displacement sensor and a controller are provided on the outer side of the assembly seat, and the controller is electrically connected to the displacement sensor and the hydraulic cylinder.
[0010] Preferably, the outer surface of the flexible pad is provided with anti-slip textures.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] First: The design of this device allows the line pallet to travel at an appropriate speed, thereby accurately controlling the blocking and releasing actions, preventing accidents caused by the withdrawal of the line pallet, ensuring the accuracy and stability of the transmission process, and reducing the risks caused by excessive speed; when the line pallet contacts the blocker, the buffer mechanism not only slows down the speed of the line pallet, but also reduces the impact force during the collision. At the same time, the buffer plate and flexible pad provide additional support and buffering for the line pallet, ensuring that it can stop smoothly after the collision. This design effectively protects the line pallet and other equipment on the production line and extends its service life.
[0013] Second: This device meets different production needs by limiting the rotation angle of the blocking plate. This adaptability ensures the continuity and efficiency of the production line and reduces production interruptions caused by equipment limitations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the connection structure between the blocking plate and the side baffle of the utility model;
[0016] Figure 3 It is a schematic diagram of the rotation structure of the blocking plate of the utility model;
[0017] Figure 4 It is a schematic diagram of the rotation structure of the blocking plate of the utility model;
[0018] Figure 5 It is a schematic diagram of the side baffle structure of the utility model;
[0019] In the figure: 1. assembly seat; 2. rotating shaft; 3. blocking plate; 401. connecting rod; 402. side baffle; 403. return spring; 404. buffer plate; 405. flexible pad; 5. hydraulic cylinder; 6. blocking roller; 7. displacement sensor; 8. controller; 9. shock-absorbing pad; 10. assembly hole; 11. wedge block. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model embodiment provides a linear gravity blocker, such as Figure 1-5 As shown, it includes an assembly seat 1; a rotating shaft 2 rotating on the inner side of the assembly seat 1; a same blocking plate 3 is arranged between the two rotating shafts 2; a buffer mechanism is arranged on the outer side of the blocking plate 3; wherein the buffer mechanism includes: a connecting rod 401 arranged on the outer side of the blocking plate 3; a side baffle 402 is arranged on the side of the connecting rod 401 away from the blocking plate 3; a plurality of return springs 403 are arranged on the other side of the side baffle 402, and dampers are arranged in the plurality of return springs 403; a buffer plate 404 is arranged on the other side of the plurality of return springs 403, and a flexible pad 405 is arranged on the outer side of the buffer plate 404.
[0023] It should be noted that after blocking the wire pallet, the traditional blocker may cause the wire pallet to retreat due to inertia. This retreat may not only cause secondary damage to the equipment, but also threaten the safety of the operator. This solution allows the wire pallet to move at an appropriate speed, thereby accurately controlling the blocking and releasing actions, preventing accidents from occurring during the retreat of the wire pallet, ensuring the accuracy and stability of the transmission process, and reducing the risks caused by excessive speed; when the wire pallet contacts the blocker, the buffer mechanism not only slows down the speed of the wire pallet, but also reduces the impact force during the collision, ensuring that it can stop smoothly after the collision. This design effectively protects the wire pallet and other equipment on the production line and extends its service life.
[0024] Specifically, in this embodiment, the scheme mainly includes an assembly seat 1; a rotating shaft 2 rotating inside the assembly seat 1; a same blocking plate 3 is arranged between the two rotating shafts 2; a buffer mechanism is arranged outside the blocking plate 3; on the production line, in order to ensure that the line body pallet travels at a suitable speed and prevent accidents caused by excessive speed, a number of blockers are usually arranged; these blockers can not only provide timely blocking when the speed of the line body pallet is too fast, but also reduce the impact force and damage of the line body pallet through a specific mechanism;
[0025] When the wire pallet moves toward the blocker at an excessively fast speed, the blocking plate 3 in the rear blocker will first rotate downward to allow the wire pallet to pass through; this design allows the production line to have a certain degree of flexibility when needed, ensuring that the wire pallet can continue to move forward; however, when the front blocker contacts the fast-moving wire pallet, the blocking plate 3 blocks it, causing the wire pallet to be blocked and move backward;
[0026] At this time, the blocking plate 3 in the rear blocker will quickly rotate to the blocking state, ready to receive the impact of the wire tray; when the rear blocking plate 3 contacts the wire tray, the buffer mechanism begins to play its key role; the wire tray contacts the side baffle 402 in the rear blocker, and the return spring 403 is quickly compressed, and the built-in damper starts to work;
[0027] The main purpose of the damper is to increase the damping effect of the spring, so that the return spring 403 generates greater resistance when it is compressed and released; this resistance can further slow down the speed and impact force of the wire tray, thereby protecting the wire and other equipment on the production line from damage; the combination of the return spring 403 and the damper enables the wire tray to quickly slow down after impact, reducing possible damage;
[0028] At the same time, the buffer plate 404 provides further support and buffering for the wire tray on the other side of the return spring 403; and the flexible pad 405 on the outside of the buffer plate 404 directly contacts the wire tray, and its soft material can reduce the damage of the wire tray during collision and ensure that the wire tray can stop smoothly;
[0029] Through this series of mechanisms, the blockers on the production line can not only effectively control the speed of the line pallet, but also provide necessary buffering and support when necessary to protect the production line and line pallet from potential damage; this design not only improves the safety of the production line, but also ensures the continuity and efficiency of the production process.
[0030] In a further preferred embodiment of the present invention, Figure 3-4As shown, a hydraulic cylinder 5 is provided at the lower position of the assembly seat 1 , a wedge block 11 is rotatably fitted on the side of the blocking plate 3 opposite to the hydraulic cylinder 5 , and the output end of the hydraulic cylinder 5 is connected to the outer side wall of the blocking plate 3 .
[0031] In this embodiment, when the telescopic end of the hydraulic cylinder 5 is extended, it pushes the blocking plate 3 to rotate downward to allow the wire tray to pass; when the telescopic end is retracted, the blocking plate 3 rotates upward to restore the blocking state. This design makes the rotation of the blocking plate 3 more stable and controllable, and the rotation angle of the blocking plate 3 can be controlled by adjusting the telescopic length of the hydraulic cylinder 5, thereby adapting to wire trays of different speeds and weights.
[0032] In a further preferred embodiment of the present invention, Figure 1 As shown, a shock-absorbing pad 9 is provided on the bottom side of the assembly seat 1 , and an assembly hole 10 is formed through the shock-absorbing pad 9 .
[0033] In this embodiment, the shock-absorbing pad 9 can effectively reduce the vibration and noise generated by the equipment during operation, and can also improve the stability and durability of the blocker. The assembly hole 10 on the shock-absorbing pad 9 is used to fix the assembly seat 1 at an appropriate position on the production line, which not only ensures the stability and accuracy of the assembly seat 1, but also facilitates subsequent maintenance and replacement.
[0034] In a further preferred embodiment of the present invention, Figure 3-4 As shown, the inner side wall at the lower position of the assembly seat 1 is rotatably matched with a blocking roller 6.
[0035] In this embodiment, when the blocking plate 3 is impacted by the wire tray and starts to rotate, the blocking roller 6 serves as a limiting device to prevent the blocking plate 3 from excessively rotating.
[0036] In a further preferred embodiment of the present invention, Figure 1 As shown, a displacement sensor 7 and a controller 8 are disposed on the outer side of the assembly seat 1 , and the controller 8 is electrically connected to the displacement sensor 7 and the hydraulic cylinder 5 .
[0037] In this embodiment, when the wire tray hits the blocking plate 3, the blocking plate 3 will be displaced to a certain extent. The displacement sensor 7 can accurately capture this displacement and transmit the data in the form of an electrical signal to the controller 8 for processing; and the controller 8 can control the extension and contraction of the hydraulic cylinder 5 through the electrical signal, thereby adjusting the position and angle of the blocking plate 3, and realizing accurate control of the blocking of the wire tray.
[0038] In a further preferred embodiment of the present invention, Figure 2 As shown, the outer surface of the flexible pad 405 is provided with anti-slip textures.
[0039] In this embodiment, the anti-slip texture can effectively increase the contact area and provide an additional friction coefficient, so that the wire is not easy to slide when subjected to external force. At the same time, the anti-slip texture can also provide a certain degree of gripping force, so that the wire is more firmly fixed on the flexible pad 405.
[0040] Working principle: On the production line, in order to ensure that the line pallet moves at an appropriate speed and prevent accidents caused by excessive speed, several blockers are usually set; these blockers can not only provide timely blocking when the line pallet speed is too fast, but also reduce the impact force and damage of the line pallet through specific mechanisms;
[0041] When the wire tray moves toward the blocker at an excessively fast speed, the blocking plate 3 in the rear blocker rotates downward under the drive of the hydraulic cylinder 5 to allow the wire tray to pass; when the telescopic end retracts, the blocking plate 3 rotates upward to restore the blocking state. This design makes the rotation of the blocking plate 3 more stable and controllable, and the rotation angle of the blocking plate 3 can be controlled by adjusting the telescopic length of the hydraulic cylinder 5, thereby adapting to wire trays of different speeds and weights;
[0042] This design allows the production line to have a certain degree of flexibility when needed, ensuring that the line body pallet can continue to move forward; however, when the blocker on the front side contacts the fast-moving line body pallet, the blocking plate 3 blocks it, causing the line body pallet to be blocked and retreat;
[0043] At this time, the blocking plate 3 in the rear blocker will quickly rotate to the blocking state, ready to receive the impact of the wire tray; when the rear blocking plate 3 contacts the wire tray, the buffer mechanism begins to play its key role; the wire tray contacts the side baffle 402 in the rear blocker, and the return spring 403 is quickly compressed, and the built-in damper starts to work;
[0044] The main purpose of the damper is to increase the damping effect of the spring, so that the return spring 403 generates greater resistance when it is compressed and released; this resistance can further slow down the speed and impact force of the wire tray, thereby protecting the wire and other equipment on the production line from damage; the combination of the return spring 403 and the damper enables the wire tray to quickly slow down after impact, reducing possible damage;
[0045] At the same time, the buffer plate 404 provides further support and buffering for the wire tray on the other side of the return spring 403; and the flexible pad 405 on the outside of the buffer plate 404 directly contacts the wire tray, and its soft material can reduce the damage of the wire tray during collision and ensure that the wire tray can stop smoothly;
[0046] Through this series of mechanisms, the blockers on the production line can not only effectively control the speed of the line pallet, but also provide necessary buffering and support when necessary to protect the production line and line pallet from potential damage; this design not only improves the safety of the production line, but also ensures the continuity and efficiency of the production process.
[0047] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0048] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0049] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0050] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A linear gravity blocker, characterized in that: include: Assembly seat; A rotating shaft rotating on the inner side of the assembly seat; A same blocking plate is arranged between the two rotating shafts; A buffer mechanism disposed outside the blocking plate; Wherein, the buffer mechanism comprises: A connecting rod disposed outside the blocking plate; A side baffle is provided on one side of the connecting rod away from the baffle plate; A plurality of return springs are arranged on the other side of the side baffle, and a damper is arranged in each of the return springs; A buffer plate is arranged on the other side of the plurality of return springs, and a flexible pad is arranged on the outer side of the buffer plate.
2. A linear gravity blocker as claimed in claim 1, characterized in that: A hydraulic cylinder is arranged at the lower part of the assembly seat, a wedge block is rotatably matched with the side of the blocking plate opposite to the hydraulic cylinder, and the output end of the hydraulic cylinder is connected to the outer side wall of the blocking plate.
3. A linear gravity blocker as claimed in claim 2, characterized in that: A shock-absorbing pad is arranged on the bottom side of the assembly seat, and an assembly hole is formed through the shock-absorbing pad.
4. A linear gravity blocker as claimed in claim 3, characterized in that: The inner side wall at the lower position of the assembly seat is rotatably matched with a blocking roller.
5. A linear gravity blocker as claimed in claim 4, characterized in that: A displacement sensor and a controller are arranged on the outer side of the assembly seat, and the controller is electrically connected to the displacement sensor and the hydraulic cylinder.
6. A linear gravity blocker as claimed in claim 1, characterized in that: The outer surface of the flexible pad is provided with anti-slip textures.
