Brake device for pay-off rack of truss machine
Through the pneumatic brake device, the combination of cylinders and rubber brake pads is used to solve the problem of high-frequency brake loss caused by electromagnetic brakes, achieving more efficient brake effects and longer equipment life.
Patent Information
- Application Number
- CN202421173605.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The electromagnetic brake device of existing truss machine wire racks can easily cause the reducer torsion and shaft wear during high frequency and high energy braking operations, shortening the service life of the equipment.
The pneumatic brake device is adopted to drive the connecting rod through the telescopic and contraction of the cylinder rod, and the connecting rod is connected to the brake pads. Rubber brake pads are installed on the brake pads to increase the friction coefficient and replace electromagnetic brakes.
It reduces motor losses, reduces costs, and improves the brake effect and device stability through the use of rubber brake pads, and extends the service life of the equipment.
Smart Images

Figure CN222273786U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brakes, in particular to a brake device for a truss machine pay-off frame. Background Art
[0002] The truss reinforcement used in precast concrete composite slabs requires a truss machine when producing the truss reinforcement. When the truss machine produces the truss reinforcement, the steel bar coils are placed on the coil pay-off rack. The coil pay-off rack rotates under the drive of the motor according to the truss production speed to provide steel bars for the truss machine. Since the truss machine has a welding step during production, the steel bar conveying needs to be stopped during welding, which requires the coil pay-off rack to be braked in time.
[0003] Usually, the brake of the coil pay-off rack uses an electromagnetic brake, that is, the motor drives the gear and reducer to brake the coil pay-off rack. Due to the weight of the coil itself, the coil pay-off rack has a large inertia when rotating, and the required braking energy is high. The braking frequency is high, which can easily cause the reducer to break and the reducer shaft to wear, shortening the service life of the equipment. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a truss machine pay-off frame brake device. The pneumatic brake device uses compressed air as the power source. The cylinder rod is extended and retracted to drive the connecting rod. The connecting rod is connected to the brake pad. The brake pad is installed with a rubber brake pad to increase the friction coefficient and improve the braking effect. The brake pad is regularly extended and retracted by the connecting rod under the drive of the cylinder to complete the braking and release of the coil pay-off frame.
[0005] To achieve the above-mentioned purpose, the utility model provides a truss machine pay-off frame brake device, including a cylinder, a telescopic rod of the cylinder is movably connected to one side of a connecting rod, a connecting rod support column is movably provided at the bottom of the other side of the connecting rod, a brake pad is fixedly provided inside the connecting rod, a brake pad is fixedly provided on one side of the brake pad, and the brake pad is directly opposite to the coil screw pay-off frame.
[0006] Preferably, a rotating plate is fixedly provided on one side of the cylinder, a first connecting member is movably provided on one side of the rotating plate, a supporting column is provided at the bottom of the first connecting member, and a supporting block is provided at the bottom of the supporting column.
[0007] Preferably, the connecting rod includes a second connecting member and a top plate and a bottom plate which are arranged on one side thereof and are parallel to each other, the connecting rod support column is arranged at the bottom of the second connecting member, and a connecting rod support block is arranged at the bottom of the connecting rod support column.
[0008] Preferably, the rotating plate is rotatably connected to the first connecting member via a pin, and the second connecting member is connected to the connecting rod support column via a pin.
[0009] Preferably, the brake pad is provided with reinforcing ribs, the shape of the brake pad corresponds to the shape of the coil pay-off rack and the brake pad is made of rubber.
[0010] Preferably, the cross-section of the support block is larger than that of the support column, and the cross-section of the connecting rod support block is larger than that of the connecting rod support column.
[0011] Therefore, the utility model adopts the above-mentioned truss machine pay-off frame brake device, uses a cylinder and compressed air as a power source, achieves a braking effect through the contact between the brake pad rubber pad and the coil pay-off frame, replaces the original electromagnetic brake, reduces motor loss, and saves costs.
[0012] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0014] Figure 1 This is a schematic diagram of the overall structure of the brake device of this application;
[0015] Figure 2 This is a schematic diagram of the structure of the brake device of the present application when it is working;
[0016] Reference numerals
[0017] 1. Cylinder; 2. Telescopic rod; 3. Connecting rod; 4. Connecting rod support column; 5. Brake pad; 6. Brake cushion; 7. Turn plate; 8. Pin; 9. First connecting piece; 10. Support column; 11. Support block; 12. Second connecting piece; 13. Top plate; 14. Bottom plate; 15. Connecting rod support block; 16. Coil and screw pay-off rack. DETAILED DESCRIPTION
[0018] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
[0019] like Figure 1-2 As shown, the utility model provides a brake device for a truss machine pay-off frame, including a cylinder 1, a telescopic rod 2 of the cylinder 1 being movably connected to one side of a connecting rod 3, a connecting rod support column 4 being movably provided at the bottom of the opposite side of the connecting rod, a brake shoe 5 being provided inside the connecting rod 3, a brake pad 6 being fixedly provided on one side of the brake shoe 5, and the brake pad 6 being directly opposite to the coil screw pay-off frame 16.
[0020] A rotating plate 7 is fixedly provided on one side of the cylinder 1 by bolts, a first connecting member 9 is provided on one side of the rotating plate 7 by a pin shaft 8, a support column 10 is fixedly provided on the bottom of the first connecting member 9, a support block 11 is provided on the bottom of the support column 10, and a cross-section of the support block 11 is larger than that of the support column 10. The support block 11 can provide supporting force for the device, reduce the shaking of the device during movement, improve the stability and reliability of the device, and make the device more balanced.
[0021] The connecting rod 3 includes a second connecting member 12 and a top plate 13 and a bottom plate 14 arranged on one side thereof and parallel to each other. A pin shaft 8 is provided through the second connecting member 12 and the second support member is connected to the connecting rod support column 4 at the bottom through the pin shaft 8. A connecting rod support block 15 is provided at the bottom of the connecting rod support column 4 to enhance the stability of the device. The telescopic rod 2 of the cylinder 1 is rotatably arranged between the top plate 13 and the bottom plate 14 through the pin shaft 8. The brake pad 5 is fixed between the top plate 13 and the bottom plate 14 by bolts and arranged inside the connecting rod 3 to improve the braking effect. The shape of the brake pad 5 corresponds to the shape of the coiled wire pay-off frame 16.
[0022] The brake pad 5 is provided with reinforcing ribs, and the reinforcing ribs are provided with an arc, which can increase the friction area of the brake pad, thereby improving the braking effect. At the same time, the presence of the reinforcing ribs makes the brake pad more uniform when subjected to pressure, reduces the possibility of local wear, and thus improves durability. The arc design of the reinforcing ribs can better adapt to the coil pay-off frame 16, enhances the stability of the brake pad, and improves the braking effect.
[0023] The brake pad is made of rubber, which has good wear resistance and friction coefficient. It can absorb a large amount of heat and generate strong braking force. At the same time, the rubber brake pad also has good flexibility, which can adapt to the deformation of the brake disc and reduce noise and wear.
[0024] The brake device uses compressed air as a power source. When in use, the cylinder is connected to an external power source, and the cylinder 1 is extended and retracted to drive the connecting rod 3, and the connecting rod 3 is connected to the brake pad 5. The brake pad 5 is installed with a rubber brake pad 6 to increase the friction coefficient and improve the braking effect. The brake pad 5 is regularly extended and retracted by the connecting rod 3 under the drive of the cylinder 1 to complete the braking and release of the coiled screw pay-off frame 16.
[0025] Therefore, the present application provides a truss machine pay-off frame brake device, which uses a cylinder and compressed air as a power source, achieves a braking effect through the contact between the brake pad rubber pad and the coil pay-off frame, replaces the original electromagnetic brake, reduces motor loss, and saves costs.
[0026] In the description of this specification, the description of reference terms such as "an experimental example", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the experimental example or example are included in at least one experimental example or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same experimental example or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more experimental examples or examples in a suitable manner.
[0027] Finally, it should be noted that the above experimental examples are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred experimental examples, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.
Claims
1. A truss machine pay-off frame brake device, characterized in that: It comprises a cylinder, a telescopic rod of the cylinder is movably connected to one side of a connecting rod, a connecting rod support column is movably arranged at the bottom of the opposite side of the connecting rod, a brake shoe is arranged inside the connecting rod, a brake pad is fixedly arranged on one side of the brake shoe, and the brake pad faces the coil screw pay-off frame.
2. A truss machine pay-off frame brake device according to claim 1, characterized in that: A rotating plate is fixedly provided on one side of the cylinder, a first connecting member is movably provided on one side of the rotating plate, a supporting column is provided at the bottom of the first connecting member, and a supporting block is provided at the bottom of the supporting column.
3. A truss machine pay-off frame brake device according to claim 2, characterized in that: The connecting rod comprises a second connecting member and a top plate and a bottom plate which are arranged on one side thereof and are parallel to each other. The connecting rod support column is arranged at the bottom of the second connecting member, and a connecting rod support block is arranged at the bottom of the connecting rod support column.
4. A truss machine pay-off frame brake device according to claim 3, characterized in that: The rotating plate is rotatably connected to the first connecting member via a pin, and the second connecting member is connected to the connecting rod support column via a pin.
5. The truss machine pay-off frame brake device according to claim 1, characterized in that: The brake pad is provided with reinforcing ribs, the shape of the brake pad corresponds to the shape of the coil screw pay-off frame and the brake pad is made of rubber material.
6. A truss machine pay-off frame brake device according to claim 2, characterized in that: The cross section of the support block is larger than that of the support column, and the cross section of the connecting rod support block is larger than that of the connecting rod support column.
