Titanium wire quick replacement device

By designing a fast replacement device for titanium wire, the rapid replacement of titanium wire is achieved by using hanging iron chains and ring fixtures, the problems of low efficiency and safety hazards in the existing technology are solved, the replacement efficiency and safety are improved, and labor intensity is reduced.

CN222273860UActive Publication Date: 2024-12-31广元中孚科技有限公司
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Patent Information

Application Number
CN202421187540.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2024-12-31
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing titanium wire replacement device is inefficient and has safety hazards. It requires two people to operate it. It has high labor intensity and the suspender is prone to breaking, which increases safety risks.

Method used

Design a fast replacement device for titanium wire, including hanging iron chains, factory-shaped steel plate structure, ring-shaped fixtures, support pads and titanium wire bundling ropes, which are connected to hanging iron chains through hooks, and the ring-shaped fixtures are welded to factory-shaped The steel plate, the fixture is connected to the crane, and the titanium wire is clamped with an annular fixture to achieve rapid replacement.

Benefits of technology

It improves the efficiency of titanium wire replacement, reduces labor intensity, reduces safety hazards, ensures the safety and production continuity of the titanium wire machine platform, and avoids suspender breakage and platform wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a titanium wire quick replacing device which comprises a hanging iron chain, an inverted L-shaped steel plate structure, an annular clamp, a supporting base plate, a titanium wire binding rope, a titanium wire and a hanging hook, the hanging hook is connected with the hanging iron chain, the annular clamp is connected with the inverted L-shaped steel plate structure through welding, and the inverted L-shaped steel plate structure is connected with the hanging iron chain; round holes are respectively formed in two ends above the inverted L-shaped steel plate structure and are connected with two ends of a hanging iron chain, and an annular clamp is welded at the bottom end; the middle of the hanging iron chain is hung on the lifting hook, and the left and right ends of the hanging iron chain are respectively connected with round holes formed in the upper end of the inverted L-shaped steel plate structure; the surface, close to the titanium wire, of the annular clamp is a concave-convex surface; the titanium wire is fixed by a titanium wire binding rope and is placed on the supporting base plate; the titanium wire machine supporting device is simple in structure, convenient to manufacture and install, low in cost, convenient to operate and safe and convenient to operate. The titanium wire replacement efficiency is improved, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to a device for replacing titanium wires, in particular to a titanium wire quick-replacing device, belonging to the field of titanium wire replacement mechanical equipment. Background Art

[0002] Due to process requirements, titanium wire needs to be transported stably and continuously during production. Limited by tooling equipment conditions, titanium wire is used in single bundles and needs to be replaced again after one bundle is used. In the prior art, the titanium wire is replaced by bundling and lifting with a sling, which requires two people to work together. The replacement efficiency is low and there are certain operational risks. By improving and reinforcing the titanium wire replacement clamp, the titanium wire can be replaced safely and quickly, the labor intensity of work is reduced, and the replacement time is reduced, which plays a key role in the quality problems in the casting production process. The traditional sling replacement method has the risk of the sling center shifting, falling off, breaking, etc., which increases the labor intensity of personnel. In severe cases, the sling may break, causing safety hazards.

[0003] How to quickly replace titanium wire, reduce labor intensity, improve work efficiency, and reduce safety hazards are technical problems that need to be urgently solved by technicians in this field. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a titanium wire quick replacement device, reduce labor intensity, improve work efficiency, and reduce safety hazards.

[0005] The technical solution adopted by the utility model to solve the technical problem is:

[0006] A titanium wire quick replacement device comprises a hanging chain, a "F"-shaped steel plate structure, a ring clamp, a supporting pad, a titanium wire binding rope, titanium wire, and a hook. The hook is connected to the hanging chain, the ring clamp is welded to the "F"-shaped steel plate structure, and the "F"-shaped steel plate structure is connected to the hanging chain.

[0007] The factory-shaped steel plate structure consists of two plates with a connecting hole in the middle. The plates are placed crosswise with the connecting hole as the center and fixed to the connecting hole by nuts. Circular holes are respectively provided at the upper ends to connect the two ends of the hanging chain, and a ring clamp is welded at the bottom.

[0008] The middle of the hanging iron chain is hung on a hook, and the left and right ends are respectively connected to round holes arranged on the upper end of the V-shaped steel plate structure, and the hook is connected to the crane.

[0009] The annular fixture is a curved surface, which is welded to the bottom end of the V-shaped steel plate structure, and the side close to the titanium wire is set as a concave and convex surface.

[0010] The titanium wire is fixed by a titanium wire binding rope and placed on a support pad; the support pad is placed on a titanium wire machine platform.

[0011] In order to ensure the normal operation and production continuity of the titanium wire machine, a series of measures need to be taken to quickly replace the titanium wire. The device is connected to the crane, the crane is started, the annular clamp is moved to place the bundles of titanium wire in the middle of the annular clamp, the hook is moved upward, and the hook at the upper end of the hanging chain lifts the cross-connected factory-shaped steel plate structure below, which will cause the annular clamp below to clamp the titanium wire. The titanium wire is smoothly moved and placed on the supporting pad of the titanium wire machine platform to complete the titanium wire replacement operation. The utility model has a simple structure, is easy to manufacture and install, has low cost, and is easy to operate. The device clamps the titanium wire with an annular clamp and lifts it to the titanium wire machine platform to complete the titanium wire replacement operation. The operation is safe and convenient to operate, which improves the efficiency of titanium wire replacement and reduces labor intensity.

[0012] The positive and beneficial effects of the utility model are as follows:

[0013] 1. The utility model is composed of a hanging iron chain, a factory-shaped steel plate structure, an annular clamp, etc. It has a simple structure and is easy to operate. By tightening the annular clamp to clamp the titanium wire and move it to the titanium wire machine platform, the problem of complicated procedures for replacing the titanium wire and a long time for replacing the titanium wire can be solved.

[0014] 2. The factory-shaped steel plate structure and the annular clamp of the utility model are made of steel materials, which solves the potential safety hazard of the slings possibly breaking in the prior art.

[0015] 3. The annular clamp surface of the utility model is set as a concave and convex surface to increase the contact area with the titanium wire, increase friction, have a reasonable structure, and clamp tightly, which can effectively reduce the tilt and slipping of the titanium wire caused by lifting, avoid bumps and injuries, and prevent it from falling off during the replacement of the titanium wire, thereby improving product quality and production safety.

[0016] 4. The support pad of the utility model is placed on the titanium wire machine platform, thereby avoiding the wear of the titanium wire machine platform during the titanium wire replacement process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a top view of the utility model.

[0019] In the picture: 1-- hanging chain, 2--Front-shaped steel plate structure, 3--ring clamp, 4--support pad, 5--titanium wire binding rope, 6--titanium wire, 7--hook. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example: See Figure 1 and Figure 2 A titanium wire quick replacement device includes a hanging chain 1, a "F"-shaped steel plate structure 2, a ring clamp 3, a supporting pad 4, a titanium wire binding rope 5, a titanium wire 6, and a hook 7. The hook 7 is connected to the hanging chain 1, the ring clamp 3 is welded to the "F"-shaped steel plate 2 structure, and the round holes at both ends of the "F"-shaped steel plate structure 2 are connected to the hanging chain 1.

[0022] There are two factory-shaped steel plate structures 2, with a connecting hole set in the middle, placed crosswise with the connecting hole as the center, fixed to the connecting hole by nuts, circular holes are set at both ends of the upper part to connect the two ends of the hanging chain 1, and a ring clamp 3 is welded at the bottom.

[0023] The middle of the hanging iron chain 1 is hung on a hook 7, and the left and right ends are respectively connected to the circular holes arranged on the upper end of the "F"-shaped steel plate structure 2, and the hook 7 is connected to the crane.

[0024] The annular fixture 3 is a curved surface, which is welded to the bottom end of the U-shaped steel plate structure 2, and the side close to the titanium wire is set as a concave and convex surface.

[0025] In order to ensure the normal operation and production continuity of the titanium wire machine, a series of measures need to be taken to quickly replace the titanium wire. The device is connected to the crane, the crane is started, the annular clamp 3 is moved to place the bundled titanium wire 6 in the middle of the annular clamp 3, the hook 7 is moved upward, and the hook 7 at the upper end of the hanging chain 1 lifts the cross-connected factory-shaped steel plate structure 2 below, which will cause the annular clamp 3 below to clamp the titanium wire 6, and the titanium wire 6 is moved smoothly and placed on the support pad 4 of the titanium wire machine platform. The device clamps the titanium wire 6 through the annular clamp 3 and lifts it to the support pad 4 on the titanium wire machine platform to complete the titanium wire replacement operation. The utility model has a simple structure, is easy to manufacture and install, has low cost, is easy to operate, and is safe and convenient; it improves the efficiency of titanium wire replacement and reduces labor intensity.

[0026] The utility model is composed of a hanging iron chain, a factory-shaped steel plate structure, and an annular clamp. It has a simple structure and is easy to operate. By tightening the annular clamp to clamp the titanium wire and move it to the titanium wire machine platform, the problems of complicated procedures for replacing the titanium wire and long time for replacing the titanium wire can be solved. The factory-shaped steel plate structure and the annular clamp are made of steel material, which solves the safety hazard of possible breakage of the sling used in the prior art. The surface of the annular clamp is arranged as a concave and convex surface to increase the contact area with the titanium wire and increase friction. It has a reasonable structure and is firmly clamped, which can effectively reduce the tilt and rope slip caused by lifting the titanium wire, avoid bumps and injuries, and prevent it from falling off during the replacement of the titanium wire, thereby improving product quality and production safety. The support pad is placed on the titanium wire machine platform to avoid wear of the titanium wire machine platform during the replacement of the titanium wire.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A titanium wire quick replacement device, characterized in that: The titanium wire quick replacement device comprises a hanging iron chain (1), a "F"-shaped steel plate structure (2), an annular clamp (3), a supporting pad (4), a titanium wire binding rope (5), a titanium wire (6), and a hook (7), wherein the hook (7) is connected to the hanging iron chain (1), the annular clamp (3) is welded to the bottom end of the "F"-shaped steel plate structure (2), and the "F"-shaped steel plate structure (2) is connected to the hanging iron chain (1).

2. A titanium wire quick replacement device according to claim 1, characterized in that The factory-shaped steel plate structure (2) is two in number, with a connection hole set in the middle, and is placed crosswise with the connection hole as the center, and is fixed to the connection hole by nuts. Circular holes are set at the upper ends to connect the two ends of the hanging iron chain (1), and a ring clamp (3) is welded at the bottom.

3. A titanium wire quick replacement device according to claim 1, characterized in that The middle of the hoisting and hanging iron chain (1) is hung on a hook (7), and the left and right ends are respectively connected to the circular holes arranged at the upper end of the "F"-shaped steel plate structure (2), and the hook (7) is connected to the crane.

4. The titanium wire quick replacement device according to claim 1, characterized in that The annular clamp (3) is a curved surface, welded to the bottom end of the V-shaped steel plate structure (2), and the side close to the titanium wire (6) is set as a concave and convex surface.

5. The titanium wire quick replacement device according to claim 1, characterized in that The titanium wire (6) is fixed by a titanium wire binding rope (5) and placed on a support pad (4); the support pad (4) is placed on a titanium wire machine platform.