Carding machine for processing pure cotton textile cloth

By designing electric push rods and motor-driven winding seat rotation in the card machine, combining pressure sensors and microcontroller control, rapid cylinder change is achieved, solving the problem of long downtime when the existing card machine replaces the collection roller. Improves productivity and safety.

CN222274822UActive Publication Date: 2024-12-31AVATILIHUA TEXTILE CO LTD
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Patent Information

Application Number
CN202421055490.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-31
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing card machines have a long shutdown time when replacing the collection rollers, are inefficient in production, and consume a lot of manpower, so there is room for optimization.

Method used

A card machine including a base, rotating column, control panel, electric push rod, winding seat, gear and fixing groove is designed. The winding seat is driven by electric push rod and motor, and the fitting block is controlled by pressure sensor and microcontroller. The corresponding state with the groove enables rapid cylinder change operation.

Benefits of technology

It effectively avoids the carding machine's downtime for a long time, improves production efficiency, saves manpower operation time, and improves the speed and safety of the cartridge replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carding machine for processing pure cotton textile cloth, a carding machine body is fixed on one side of the top end of a base, and a control panel is arranged at one end of the carding machine body. The winding seat ascends and makes contact with the detection plate, information is transmitted to the single-chip microcomputer through the pressure sensor, the single-chip microcomputer controls the first electric push rod to stop, at the moment, the wedging block and the wedging groove are in a mutually corresponding state, and the wedging block and the wedging groove can be driven to be fixed by starting the first electric push rod; then a second motor is started to enable the winding drum which does not wind currently to work, a worker lifts the winding drum which completes winding and is located on the outer side to drive a fixing block and a fixing groove to be separated, and then discharging can be completed, so that the situation that the production efficiency is low due to the fact that the shutdown time of the carding machine body is long can be effectively avoided; and meanwhile, the time and labor force of manual operation can be effectively saved, the safety is improved, and meanwhile the creeling speed is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton carding machine for processing pure cotton textile fabrics. Background Art

[0002] The carding machine is a textile machine used to process cotton fibers and chemical fibers. Its working principle is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers;

[0003] Chinese patent authorization announcement number CN 211522405 U discloses an antistatic cotton combing machine for processing pure cotton textile fabrics, including a device body, a support rod is arranged on the outside of the device body, and a combing roller is installed inside the support frame. A collecting roller is installed above the support rod, a conveyor belt is arranged inside the device body, and a pressure rod is arranged above the conveyor belt. The device is reasonably designed, and the connecting rod can pull the limit plug out of the limit groove in the second fixed rod, so that the collecting roller can be taken out to collect the processed cotton. The operation is simple and convenient, and the collection is efficient. An antistatic coating is arranged on the outside of the combing roller to ensure that the normal operation will not be affected by static electricity during the processing. A pressure rod is arranged above the conveyor belt, and the cotton can be squeezed when it is placed on the conveyor belt to prevent the cotton from flying around due to being too fluffy during processing, thereby effectively improving the processing efficiency.

[0004] The above-mentioned existing technical solutions have the following shortcomings: the technical solution needs to remove the collecting roller after the winding is completed, and replace it with a new collecting roller, which causes a long downtime of the cotton carding machine, low production efficiency of the cotton carding machine, and consumes more manpower. There is a certain room for optimization. Therefore, it is necessary to design a cotton carding machine for processing pure cotton textile fabrics to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide a carding machine for processing pure cotton textile fabrics, so as to solve the problem of being time-consuming in replacing the collecting rollers proposed in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a carding machine for processing pure cotton textile fabrics, comprising a base and a rotating column, wherein the rotating column is rotatably connected to the top of the base;

[0007] A carding machine body is fixed to one side of the top of the base, and a control panel is arranged at one end of the carding machine body, wherein a single chip microcomputer is arranged inside the control panel;

[0008] A first electric push rod is fixed to the top of the rotating column, and a winding seat is fixed to the top of the first electric push rod, a first motor is arranged on one side of the top of the base, and the top of the first motor is connected to the second gear, the outer side of the rotating column is connected to the first gear, and the first gear is meshed with the second gear, and fixed grooves are evenly provided on both sides of the top of the winding seat, and the first fixed block and the second fixed block are respectively connected inside the fixed grooves, and a winding drum is rotatably connected between the second fixed block and the first fixed block, a rotating shaft is arranged inside the second fixed block on one side of the winding seat, and a fitting groove is provided inside the rotating shaft, a side plate is fixed to one side of the control panel, and a mounting seat is fixed to one end of the side plate, and a connecting plate is movably connected inside the mounting seat, the second motor is connected to the inner side of the connecting plate, and the fitting block is connected to the inner side of the second motor, the fitting block is connected to the fitting groove, a second electric push rod is fixed to one end inside the mounting seat, and the output end of the second electric push rod is connected to the connecting plate.

[0009] When a carding machine for processing pure cotton textile fabrics is used using the technical solution, the currently unwound winding drum is operated and the winding drum on the outside that has been wound is unloaded, which can effectively avoid the low production efficiency caused by a long shutdown time of the carding machine body, save time and labor for manual operation, and improve the speed of drum changing.

[0010] Preferably, the size of the fitting groove matches the size of the fitting block, and the cross-section of the fitting groove is set to be rectangular.

[0011] Preferably, guide blocks are fixed on both sides of the connecting plate, guide grooves are provided on both sides inside the mounting seat, and the guide grooves are connected to the guide blocks.

[0012] Preferably, the width of the guide groove matches the width of the guide block, and the guide block and the guide groove are symmetrically arranged with respect to the central axis of the connecting plate.

[0013] Preferably, two groups of the second fixing blocks and two groups of the first fixing blocks are provided, and the second fixing blocks and the first fixing blocks are arranged in a staggered manner.

[0014] Preferably, a detection plate is fixed to one side of the top end of the winding seat, and a pressure sensor is arranged inside the detection plate.

[0015] Preferably, the output end of the detection board is electrically connected to the input end of the single-chip microcomputer through a wire, and the output end of the single-chip microcomputer is electrically connected to the input end of the first electric push rod through a wire.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the carding machine for processing pure cotton textile fabrics realizes the function of facilitating material feeding;

[0017] When the current winding drum needs to be unwound, the second electric push rod is started to draw the engaging block from the engaging groove, the first electric push rod and the first motor are started, and the first electric push rod drives the winding seat to descend to separate it from the side plate, and the first motor drives the winding seat to rotate through the meshing action of the first gear and the second gear to swap the winding drum that has been completed and the winding drum that has not been completed, and then the above operation is repeated in reverse to make the winding seat rise and contact the detection plate, and transmit information to the single-chip microcomputer via the pressure sensor, and the single-chip microcomputer controls the first electric push rod to stop. At this time, the engaging block and the engaging groove are in a corresponding state to each other, and the first electric push rod can be started to drive the engaging block to be fixed with the engaging groove, and then the second motor is started to make the winding drum that has not been completed currently work, and the staff will lift the winding drum that has been completed on the outside to drive the fixed block and the fixed groove to separate to complete the unloading, thereby effectively avoiding the low production efficiency caused by the long downtime of the cotton carding machine body, and at the same time can effectively save the time and labor of human operation, not only improve safety, but also improve the speed of drum changing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the second fixing block of the utility model;

[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the winding seat of the utility model from top view;

[0023] Figure 5 It is a schematic diagram of the top structure of the utility model.

[0024] Explanation of the reference numerals in the figure: 1. Cotton carding machine body; 2. Control panel; 3. Single chip microcomputer; 4. Base; 5. Rotating column; 6. First gear; 7. First motor; 8. Second gear; 9. First electric push rod; 10. Winding seat; 11. Winding drum; 12. Side plate; 13. Detection plate; 14. Pressure sensor; 15. Fixed groove; 16. First fixed block; 17. Mounting seat; 18. Second electric push rod; 19. Connecting plate; 20. Second motor; 21. Fitting block; 22. Second fixed block; 23. Rotating shaft; 24. Fitting groove; 25. Guide block; 26. Guide groove. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 , the utility model provides an embodiment: a carding machine for processing pure cotton textile fabrics, comprising a base 4 and a rotating column 5, wherein the rotating column 5 is rotatably connected to the top of the base 4;

[0027] A carding machine body 1 is fixed to one side of the top of the base 4, and a control panel 2 is arranged at one end of the carding machine body 1, and a single chip computer 3 is arranged inside the control panel 2;

[0028] A first electric push rod 9 is fixed to the top of the rotating column 5, and a reeling seat 10 is fixed to the top of the first electric push rod 9;

[0029] A detection plate 13 is fixed to one side of the top of the winding seat 10, and a pressure sensor 14 is arranged inside the detection plate 13. The output end of the detection plate 13 is electrically connected to the input end of the control panel 2 through a wire, and the output end of the control panel 2 is electrically connected to the input end of the first electric push rod 9 through a wire;

[0030] Specifically, Figure 1 As shown, when in use, the winding seat 10 rises and contacts the detection plate 13, and transmits information to the single chip computer 3 via the pressure sensor 14, and the single chip computer 3 controls the first electric push rod 9 to stop, at which time the fitting block 21 and the fitting groove 24 are in a state of corresponding to each other;

[0031] A first motor 7 is disposed on one side of the top of the base 4, and a second gear 8 is connected to the top of the first motor 7, a first gear 6 is connected to the outer side of the rotating column 5, and the first gear 6 is meshed and connected with the second gear 8, and fixing grooves 15 are evenly formed on both sides of the top of the winding seat 10, and a first fixing block 16 and a second fixing block 22 are respectively connected to the inside of the fixing groove 15;

[0032] The second fixing blocks 22 and the first fixing blocks 16 are each provided with two groups, and the second fixing blocks 22 and the first fixing blocks 16 are both arranged in a staggered manner;

[0033] Specifically, Figure 2 As shown, when in use, the second fixing block 22 and the first fixing block 16 are arranged in a staggered manner so that after rotation and adjustment, the fitting groove 24 in the second fixing block 22 can correspond to the fitting block 21;

[0034] The winding drum 11 is rotatably connected between the second fixed block 22 and the first fixed block 16. A rotating shaft 23 is disposed inside the second fixed block 22 on one side of the winding seat 10, and a fitting groove 24 is provided inside the rotating shaft 23.

[0035] The size of the fitting groove 24 matches the size of the fitting block 21, and the cross-section of the fitting groove 24 is set to be rectangular;

[0036] Specifically, Figure 3 As shown, when in use, the size of the fitting groove 24 matches the size of the fitting block 21, and the cross-section of the fitting groove 24 is set to be rectangular, which can facilitate the second motor 20 to drive the winding drum 11 to rotate;

[0037] A side panel 12 is fixed to one side of the control panel 2, and a mounting seat 17 is fixed to one end of the side panel 12, and a connecting plate 19 is movably connected inside the mounting seat 17;

[0038] Guide blocks 25 are fixed on both sides of the connecting plate 19, guide grooves 26 are provided on both sides of the interior of the mounting seat 17, and the guide grooves 26 are connected to the guide blocks 25, and the width of the guide grooves 26 matches the width of the guide blocks 25, and the guide blocks 25 and the guide grooves 26 are symmetrically arranged about the central axis of the connecting plate 19;

[0039] Specifically, Figure 4 As shown, when in use, the guide block 25 and the guide groove 26 can play a guiding and limiting function when the connecting plate 19 moves;

[0040] A second motor 20 is connected to the inner side of the connecting plate 19 , and a fitting block 21 is connected to the inner side of the second motor 20 . The fitting block 21 is connected to the fitting groove 24 . A second electric push rod 18 is fixed to one end inside the mounting seat 17 , and the output end of the second electric push rod 18 is connected to the connecting plate 19 .

[0041] Working principle: When the utility model is in use, metal comb teeth are arranged inside the cotton combing machine body 1. When the cotton passes through this set of comb teeth, the cotton fibers are separated and combed by rotating the comb teeth and the cotton at high speed at the same time, so as to facilitate the subsequent textile processing. When the current winding drum 11 needs to be rolled down, the second electric push rod 18 is started to pull the fitting block 21 out of the fitting groove 24, and the first electric push rod 9 and the first motor 7 are started. The first electric push rod 9 drives the winding seat 10 to descend and separate it from the side plate 12. The first motor 7 drives the winding seat 10 to rotate through the meshing action of the first gear 6 and the second gear 8 to swap the winding drum 11 that has been wound and the winding drum 11 that has not been wound. Then the above operation is repeated in reverse to make the winding seat 10 rises and contacts with the detection plate 13, and transmits information to the single-chip computer 3 via the pressure sensor 14. The single-chip computer 3 controls the first electric push rod 9 to stop. At this time, the fitting block 21 and the fitting groove 24 are in a corresponding state. The first electric push rod 9 can be started to drive the fitting block 21 and the fitting groove 24 to be fixed, and then the second motor 20 is started to make the winding drum 11 that is not currently wound work. The staff will lift the winding drum 11 on the outside that has been wound up to drive the fixing block and the fixing groove 15 to separate to complete the unloading, thereby effectively avoiding the long downtime of the cotton carding machine body 1 causing low production efficiency, and at the same time can effectively save the time and labor of manual operation, not only improve safety, but also increase the speed of drum changing.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A carding machine for processing pure cotton textile fabrics, comprising a base (4) and a rotating column (5), wherein the rotating column (5) is rotatably connected to the top of the base (4); Features: A carding machine body (1) is fixed to one side of the top of the base (4), and a control panel (2) is provided at one end of the carding machine body (1), wherein a single-chip computer (3) is provided inside the control panel (2); A first electric push rod (9) is fixed to the top of the rotating column (5), and a winding seat (10) is fixed to the top of the first electric push rod (9). A first motor (7) is arranged on one side of the top of the base (4), and a second gear (8) is connected to the top of the first motor (7). A first gear (6) is connected to the outside of the rotating column (5), and the first gear (6) is meshed with the second gear (8). Fixed grooves (15) are evenly arranged on both sides of the top of the winding seat (10), and the inside of the fixed grooves (15) are respectively connected to a first fixed block (16) and a second fixed block (22). A winding drum (11) is rotatably connected between the second fixed block (22) and the first fixed block (16). The winding seat ( A rotating shaft (23) is arranged inside a second fixed block (22) on one side of the control panel (10), and a mating groove (24) is provided inside the rotating shaft (23); a side plate (12) is fixed to one side of the control panel (2), and a mounting seat (17) is fixed to one end of the side plate (12), and a connecting plate (19) is movably connected inside the mounting seat (17); a second motor (20) is connected to the inner side of the connecting plate (19), and a mating block (21) is connected to the inner side of the second motor (20), and the mating block (21) is connected to the mating groove (24); a second electric push rod (18) is fixed to one end inside the mounting seat (17), and an output end of the second electric push rod (18) is connected to the connecting plate (19).

2. A carding machine for processing pure cotton textile fabrics according to claim 1, characterized in that: The size of the fitting groove (24) matches the size of the fitting block (21), and the cross-section of the fitting groove (24) is arranged to be rectangular.

3. The carding machine for processing pure cotton textile fabric according to claim 1, characterized in that: Guide blocks (25) are fixed on both sides of the connecting plate (19), guide grooves (26) are provided on both sides of the interior of the mounting seat (17), and the guide grooves (26) are connected to the guide blocks (25).

4. A carding machine for processing pure cotton textile fabrics according to claim 3, characterized in that: The width of the guide groove (26) matches the width of the guide block (25), and the guide block (25) and the guide groove (26) are symmetrically arranged about the central axis of the connecting plate (19).

5. The carding machine for processing pure cotton textile fabric according to claim 1, characterized in that: The second fixing blocks (22) and the first fixing blocks (16) are each provided in two groups, and the second fixing blocks (22) and the first fixing blocks (16) are both arranged in a staggered manner.

6. The carding machine for processing pure cotton textile fabric according to claim 1, characterized in that: A detection plate (13) is fixed to one side of the top end of the reel seat (10), and a pressure sensor (14) is arranged inside the detection plate (13).

7. A carding machine for processing pure cotton textile fabrics according to claim 6, characterized in that: The output end of the detection board (13) is electrically connected to the input end of the single-chip computer (3) via a wire, and the output end of the single-chip computer (3) is electrically connected to the input end of the first electric push rod (9) via a wire.