Novel low-bath-ratio energy-saving dyeing machine

By setting up an adjustable cylinder structure and cloth pipe in the dyeing machine, the problem of adjusting the fabric distance and path of different cloth is solved, and the dyeing effect with low bath ratio and energy saving is achieved, reducing the impact and creases, and improving the Dyeing efficiency.

CN222274959UActive Publication Date: 2024-12-31JIANGSU DONGBAO DYEING & FINISHING MASCH CO LTD
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Patent Information

Application Number
CN202420995685.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-31
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

When handling different cloths, it is difficult for existing long-cage dyeing machines to adjust the distance and path of the fabric according to their characteristics, resulting in high bath ratio, high energy consumption, and easy to cause problems of bumping cloth and creases.

Method used

A new low-bath ratio energy-saving dyeing machine was designed. By setting an adjustable cylinder structure inside the dyeing machine, including the rear cylinder, the front cylinder, the lobster joint elbow cylinder and the adjustable oblique semicircular cylinder, the adjustment cylinder is used to adjust the cylinder. Control the position of the cloth-trapping tube and the conveying roller to achieve flexible adjustment of the cloth-trapping distance and path.

Benefits of technology

The cloth optimization according to the characteristics of different fabrics is achieved, reducing the impact and creases, reducing the bath ratio, and achieving the effect of energy saving and consumption reduction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222274959U_ABST
Patent Text Reader

Abstract

A rear cylinder barrel is arranged at the rear end of a dyeing machine body, a front cylinder barrel is arranged at the front end of the dyeing machine body, the rear end of the front cylinder barrel is connected with a plurality of lobster joint elbow barrels, the rear ends of the lobster joint elbow barrels are connected with the rear cylinder barrel, and an adjusting inclined semicircular open barrel is arranged on the bottom face of the inner side of the rear cylinder barrel. An adjusting air cylinder is installed at the bottom of the adjusting inclined semicircular open barrel, the top of the rear end of the front cylinder barrel and the top of the rear end of the rear cylinder barrel are connected with a cloth conveying pipe, and a nozzle and a cloth conveying roller are arranged in the front cylinder barrel. By means of the mode, the cloth feeding distance can be shortened or prolonged according to the dyeing characteristics of different pieces of cloth, the internal cloth feeding conveying line can be adjusted, the cloth can be fed more smoothly according to the characteristics of the cloth, the situations of cloth collision and creases are reduced, and the cloth feeding efficiency is improved. The cylinder body structure of the rear cylinder barrel is adjusted by adjusting an inclined semicircular open cylinder, so that dyeing with a lower bath ratio is achieved, and energy conservation and consumption reduction are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of dyeing machines, in particular to a novel low-bath ratio energy-saving dyeing machine. Background Art

[0002] The long cylinder dyeing machine adopts a multi-section stainless steel barrel structure to increase the capacity of dyeing. The long cylinder dyeing machine uses a cloth feed roller set in the front cylinder to allow the cloth to circulate inside, and the nozzle is set at the lower end of the cloth feed roller.

[0003] However, different cloths have different cloth feeding structures and cloth feeding path requirements when they are fed inside the dyeing machine. Some cloths need to be fed over a long distance and for a long time at the bottom of the dyeing machine, while some cloths need to be fed at a shorter time and faster. Ordinary cloths generally do not need too long a feeding process. Shortening the feeding stroke can reduce the bath ratio, save energy and reduce consumption.

[0004] Therefore, the utility model provides a new low bath ratio energy-saving dyeing machine, which can adjust the internal cylinder structure according to different dyeing needs, choose to shorten or extend the cloth running distance, and adjust the internal cloth running conveying line to allow the cloth to run more smoothly in combination with its own characteristics. Utility Model Content

[0005] The main technical problem solved by the utility model is to provide a new type of low bath ratio energy-saving dyeing machine, which can shorten or extend the cloth running distance according to the dyeing characteristics of different cloths, and can also adjust the internal cloth running conveying line to make the cloth run more smoothly according to its own characteristics.

[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a new type of low bath ratio energy-saving dyeing machine, including a dyeing machine body, a rear cylinder is arranged at the rear end of the dyeing machine body, a front cylinder is arranged at the front end of the dyeing machine body, the rear end of the front cylinder is connected and installed with a multi-section lobster-section elbow cylinder, the rear end of the lobster-section elbow cylinder is connected to the rear cylinder, an adjustable inclined semicircular open cylinder is arranged on the inner bottom surface of the rear cylinder, an adjusting cylinder is installed at the bottom of the adjusting inclined semicircular open cylinder, the front end of the adjusting inclined semicircular open cylinder is connected to the position above the lobster-section elbow cylinder, the rear end of the adjusting inclined semicircular open cylinder is connected to the tail of the rear cylinder, the front cylinder and the top of the rear end of the rear cylinder are connected with a cloth feeding pipe, and a nozzle and a cloth feeding roller are arranged in the front cylinder.

[0007] In a preferred embodiment of the utility model, the upper end of the adjustable inclined semicircular open cylinder is open, the adjustable inclined semicircular open cylinder is controlled to be raised and lowered by the adjusting cylinder, and the upper end surface of the adjustable inclined semicircular open cylinder is an arc smooth surface.

[0008] In a preferred embodiment of the utility model, the front cylinder and the rear cylinder are both cylindrical, the lobster joint elbow cylinder is a conical cylinder, and the front cylinder, the lobster joint elbow cylinder and the rear cylinder are interconnected to form a closed cylinder.

[0009] In a preferred embodiment of the present invention, the lobster section elbow tube is provided with at least two sections.

[0010] The beneficial effects of the utility model are as follows: the utility model can shorten or extend the cloth running distance according to the dyeing characteristics of different cloths, and can also adjust the internal cloth running conveying line to allow the cloth to run more smoothly in combination with its own characteristics, reduce cloth collision and creases, and the rear cylinder can adjust the cylinder body structure by adjusting the inclined semicircular opening to achieve dyeing with a lower bath ratio, thereby saving energy and reducing consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0012] Figure 1 It is a structural schematic diagram of a preferred embodiment of a new type of low bath ratio energy-saving dyeing machine of the utility model;

[0013] The markings of the components in the attached drawings are as follows: 1. Dyeing machine body; 2. Rear cylinder; 3. Front cylinder; 4. Lobster joint elbow cylinder; 5. Adjusting inclined semicircular open cylinder; 6. Adjusting cylinder; 7. Fabric feeding pipe; 8. Nozzle; 9. Fabric feeding roller. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1 , the utility model embodiment includes:

[0016] A novel low bath ratio energy-saving dyeing machine comprises a dyeing machine body 1, a rear cylinder 2 is arranged at the rear end of the dyeing machine body 1, a front cylinder 3 is arranged at the front end of the dyeing machine body 1, a multi-section lobster section elbow tube 4 is connected and installed at the rear end of the front cylinder 3, a rear end of the lobster section elbow tube 4 is connected to the rear cylinder 2, an adjustable inclined semicircular open cylinder 5 is arranged on the inner bottom surface of the rear cylinder 2, an adjusting cylinder 6 is installed at the bottom of the adjusting inclined semicircular open cylinder 5, the front end of the adjusting inclined semicircular open cylinder 5 is connected to the position above the lobster section elbow tube 4, and the rear end of the adjusting inclined semicircular open cylinder 5 is connected to the tail of the rear cylinder 2, a cloth running pipe 7 is connected between the front cylinder 3 and the top of the rear end of the rear cylinder 2, and a nozzle 8 and a cloth feeding roller 9 are arranged in the front cylinder 3.

[0017] In addition, the upper end of the adjusting inclined semicircular open cylinder 5 is open, and the adjusting inclined semicircular open cylinder 5 is controlled to be raised and lowered by the adjusting cylinder 6 , and the upper end surface of the adjusting inclined semicircular open cylinder 5 is an arc smooth surface.

[0018] In addition, the front cylinder 3 and the rear cylinder 2 are both cylindrical, the lobster joint elbow tube 4 is a conical cylinder, and the front cylinder 3, the lobster joint elbow tube 4 and the rear cylinder 2 are interconnected to form a closed cylinder.

[0019] In addition, the lobster section elbow tube 4 is provided with at least two sections.

[0020] The working principle of the utility model is that a rear cylinder 2 is arranged at the rear end of a dyeing machine body 1, a front cylinder 3 is arranged at the front end of the dyeing machine body 1, a multi-section lobster-section elbow cylinder 4 is connected and installed at the rear end of the front cylinder 3, a multi-section lobster-section elbow cylinder 4 is connected to the rear end of the lobster-section elbow cylinder 4, the rear end of the lobster-section elbow cylinder 4 is connected to the rear cylinder 2, the front cylinder 3 and the rear cylinder 2 are both cylindrical, the lobster-section elbow cylinder 4 is a conical cylinder, the front cylinder 3, the lobster-section elbow cylinder 4 and the rear cylinder 2 are mutually connected to form a closed cylinder body, and the lobster-section elbow cylinder 4 is provided with at least two sections.

[0021] An adjustable inclined semicircular open cylinder 5 is arranged on the inner bottom surface of the rear cylinder 2, and the upper end of the adjustable inclined semicircular open cylinder 5 is open. The adjustable inclined semicircular open cylinder 5 is controlled to adjust the lifting and lowering by an adjusting cylinder 6. The upper end surface of the adjustable inclined semicircular open cylinder 5 is an arc smooth surface. An adjusting cylinder 6 is installed at the bottom of the adjustable inclined semicircular open cylinder 5. The front end of the adjustable inclined semicircular open cylinder 5 is connected to the position above the lobster joint elbow cylinder 4, and the rear end of the adjustable inclined semicircular open cylinder 5 is connected to the tail of the rear cylinder 2. The front cylinder 3 is connected to the top of the rear end of the rear cylinder 2 There is a cloth running pipe 7, and a nozzle 8 and a cloth feeding roller 9 are arranged in the front cylinder 3. The utility model equipment can choose to shorten or extend the cloth running distance according to the dyeing characteristics of different cloths, and can also adjust the internal cloth running conveying line to allow the cloth to run more smoothly in combination with its own characteristics, reduce the situation of cloth collision and creases, and when the structure needs to be changed, only the rear cylinder 2 needs to adjust the cylinder body structure by adjusting the inclined semicircular open cylinder 5. When the inclined semicircular open cylinder 5 is adjusted upward, the structural change can bring about dyeing with a lower bath ratio, saving energy and reducing consumption.

[0022] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new low bath ratio energy-saving dyeing machine, comprising a dyeing machine body, characterized in that: A rear cylinder is provided at the rear end of the dyeing machine body, and a front cylinder is provided at the front end of the dyeing machine body. The rear end of the front cylinder is connected and installed with a multi-section lobster-section elbow cylinder, and the rear end of the lobster-section elbow cylinder is connected to the rear cylinder. An adjustable inclined semicircular open cylinder is provided on the inner bottom surface of the rear cylinder, and an adjusting cylinder is installed at the bottom of the adjusting inclined semicircular open cylinder. The front end of the adjusting inclined semicircular open cylinder is connected to the position above the lobster-section elbow cylinder, and the rear end of the adjusting inclined semicircular open cylinder is connected to the tail of the rear cylinder. The front cylinder and the top of the rear end of the rear cylinder are connected with a cloth feeding pipe, and a nozzle and a cloth feeding roller are provided in the front cylinder.

2. A new type of low bath ratio energy-saving dyeing machine according to claim 1, characterized in that: The upper end of the adjustable inclined semicircular open cylinder is open, and the adjustable inclined semicircular open cylinder is controlled to be raised and lowered by the adjusting cylinder, and the upper end surface of the adjustable inclined semicircular open cylinder is an arc smooth surface.

3. A new type of low bath ratio energy-saving dyeing machine according to claim 1, characterized in that: The front cylinder and the rear cylinder are both cylindrical, the lobster joint elbow cylinder is a conical cylinder, and the front cylinder, the lobster joint elbow cylinder and the rear cylinder are interconnected to form a closed cylinder.

4. A new type of low bath ratio energy-saving dyeing machine according to claim 1, characterized in that: The lobster section elbow tube is provided with at least two sections.