Integrated pump station convenient for removing sediments

By designing rotary motor-driven scraper and twisted rod assembly in an integrated pump station, the problem of sediment accumulation is solved, and automatic cleaning is realized, which improves the convenience of equipment and wastewater treatment. efficiency.

CN222275741UActive Publication Date: 2024-12-31山东海蓝环境科技有限公司
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Patent Information

Application Number
CN202420788245.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-31
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When the existing integrated pump station is in use, due to the large amount of sediment and debris in the water, the sediment accumulates at the bottom and upper ends of the pump station, which affects the wastewater treatment effect and may damage the water pump, and requires manual and regular cleaning.

Method used

A moving component and prompt component including a rotating motor, scraper, twisted dragon rod and pressure sensor are designed. The rotating motor drives the scraper and baffle to rotate, scraping mud and debris into the hollow groove and passing through the twisted dragon 杆排出,利用压力传感器和伸缩弹簧判断沉淀物剩余情况,实现自动清理。

Benefits of technology

No manual cleaning is required, which improves the automatic sediment removal capability of the pump station, reduces maintenance frequency and difficulty in use, and ensures the normal operation of the water pump and wastewater treatment effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated pump station facilitating sediment removal. The integrated pump station comprises a pump station assembly. A movable assembly; the movable assembly comprises a rotating motor fixedly connected to the lower end in the base, a first rotating shaft fixedly connected to the upper end of an output shaft of the rotating motor, a baffle fixedly connected to the outer surface of the upper end of the first rotating shaft, and a scraper fixedly connected to the outer surface of the upper end of the first rotating shaft. The crown gear is fixedly connected to the outer surface of the upper end of the first rotating shaft, the driven gear is meshed with the crown gear, and the second rotating shaft is fixedly connected to the center of the outer side of the driven gear. The integrated pump station solves the problems that when an existing integrated pump station is used, due to the fact that more silt and sundries are contained in water, more silt and sundries are deposited at the upper end of the bottom end of the integrated pump station, when the silt and the sundries are too much, the wastewater treatment effect is affected, a water pump is prone to being damaged, and the service life of the integrated pump station is prolonged. And regular manual cleaning is needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated pump stations, in particular to an integrated pump station that is convenient for removing sediments. Background Art

[0002] The integrated pump station is a lifting equipment for sewage, rainwater, drinking water and wastewater. It is a pressure pump station produced and assembled by the factory and then transported to the site for installation. Compared with the traditional concrete pump station, the integrated pump station is more efficient and easy to install, making it more popular.

[0003] However, it still has the following disadvantages in actual use:

[0004] When the existing integrated pump station is in use, due to the large amount of silt and debris in the water, a large amount of silt and debris will be deposited at the bottom and upper ends of the integrated pump station. When there are too many silt and debris, it will affect the effect of wastewater treatment and easily cause damage to the water pump, requiring manual cleaning on a regular basis.

[0005] Therefore, a new integrated pump station which is convenient for removing sediment is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an integrated pump station that is easy to remove sediment, so as to solve the problem mentioned in the above background technology that when the existing integrated pump station is in use, due to the large amount of silt and debris contained in the water, a large amount of silt and debris will be deposited at the bottom and upper ends of the integrated pump station. When there are too many silt and debris, the effect of treating wastewater will be affected, and the water pump will be easily damaged, requiring manual cleaning on a regular basis.

[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model is an integrated pump station for easily removing sediments, comprising:

[0009] A pump station assembly; the pump station assembly includes a base;

[0010] A movable assembly; the movable assembly includes a rotating motor fixedly connected to the lower end position of the base, a first rotating shaft fixedly connected to the upper end position of the output shaft of the rotating motor, a baffle fixedly connected to the outer surface position of the upper end of the first rotating shaft, a scraper fixedly connected to the outer surface position of the upper end of the first rotating shaft, a crown gear fixedly connected to the outer surface position of the upper end of the first rotating shaft, a driven gear meshing with the crown gear, a second rotating shaft fixedly connected to the central position of the outer side of the driven gear, an auger rod fixedly connected to the outer end position of the second rotating shaft, and a fixing groove placed at the outer end position of the auger rod;

[0011] The prompt component is fixedly connected to the inner position of the scraper.

[0012] Furthermore, the pump station assembly also includes a shell, a water inlet pipe fixedly connected to the outer position of the lower end of the shell, a water outlet pipe fixedly connected to the outer position of the upper end of the shell, and a water pump fixedly connected to the lower end of the shell, and the base is fixedly connected to the bottom end of the shell.

[0013] Furthermore, the first rotating shaft penetrates the base and extends upward, and the baffle and the scraper are located at the upper end of the base.

[0014] Furthermore, the baffle and the scraper are vertical structures, and corresponding hollow grooves are provided on both sides of the upper end of the base and the upper end of the fixing groove.

[0015] Furthermore, the area of ​​the baffle is larger than the area of ​​the hollow groove, and the second rotating shaft passes through the fixing groove and extends outward.

[0016] Furthermore, the prompt component includes a pressure sensor fixedly connected to the inner position of the scraper, a telescopic spring fixedly connected to the outer position of the pressure sensor, and a movable plate fixedly connected to the outer end position of the telescopic spring.

[0017] Furthermore, the movable plate is located outside the scraper, and the pressure sensor is electrically connected to a display externally.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model sets a movable component so that the mud and debris on the upper end of the base can rotate under the drive of the scraper, and the scraper and the baffle can keep rotating relatively under the drive of the first rotating shaft, so that the scraper can scrape the mud and debris into the hollow groove and drop them into the fixed groove, and then discharge them to the outer end of the fixed groove through the rotation of the auger rod, without manual cleaning, and is easy to use.

[0020] 2. Based on the first beneficial effect, by setting a prompt component, when the scraper is cleaning the mud and debris, it contacts the mud and debris through the movable plate. Since the force is mutual, the movable plate pushes the mud and debris, and the mud and debris exert a reaction on the movable plate, causing the movable plate to drive the telescopic spring to compress. By measuring the elastic force of the telescopic spring, the remaining mud and debris on the upper end of the base can be judged.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 This is the front view of the utility model;

[0024] Figure 2 This is a structural diagram of the pump station components of the utility model;

[0025] Figure 3 This is a structural diagram of the active components of the utility model;

[0026] Figure 4 This is a structural diagram of the components of the utility model.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Pump station assembly; 11. Shell; 12. Water inlet pipe; 13. Water outlet pipe; 14. Water pump; 15. Base; 2. Movable assembly; 21. Rotating motor; 22. First rotating shaft; 23. Baffle; 24. Scraper; 25. Crown gear; 26. Driven gear; 27. Second rotating shaft; 28. Auger rod; 29. ​​Fixed groove; 3. Prompt assembly; 31. Pressure sensor; 32. Telescopic spring; 33. Movable plate. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0031] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0032] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0033] See also Figure 1-3 As shown, this embodiment is an integrated pump station for removing sediment, comprising:

[0034] Pump station assembly 1; Pump station assembly 1 includes a base 15;

[0035] The movable component 2 includes a rotating motor 21 fixedly connected to the lower end position of the base 15, a first rotating shaft 22 fixedly connected to the upper end position of the output shaft of the rotating motor 21, a baffle 23 fixedly connected to the outer surface position of the upper end of the first rotating shaft 22, a scraper 24 fixedly connected to the outer surface position of the upper end of the first rotating shaft 22, a crown gear 25 fixedly connected to the outer surface position of the upper end of the first rotating shaft 22, a driven gear 26 meshing with the crown gear 25, a second rotating shaft 27 fixedly connected to the central position of the outer side of the driven gear 26, an auger rod 28 fixedly connected to the outer end position of the second rotating shaft 27, and a fixing groove 29 placed at the outer end position of the auger rod 28;

[0036] The rotating motor 21 is used to drive the first rotating shaft 22 to rotate, and the first rotating shaft 22 is used to drive the baffle 23, the scraper 24, and the crown gear 25 to rotate. The baffle 23 is used to shield the hollow groove, and the scraper 24 is used to scrape the silt and debris. The crown gear 25 is used to drive the driven gear 26 to rotate, and the driven gear 26 is used to drive the second rotating shaft 27 to rotate. The second rotating shaft 27 is used to rotate the auger rod 28, and the auger rod 28 is used to push the silt and debris. The fixed groove 29 is used to limit the silt and debris.

[0037] The pump station assembly 1 also includes a housing 11, a water inlet pipe 12 fixedly connected to the outer position of the lower end of the housing 11, a water outlet pipe 13 fixedly connected to the outer position of the upper end of the housing 11, and a water pump 14 fixedly connected to the lower end of the interior of the housing 11, and a base 15 fixedly connected to the bottom end of the housing 11;

[0038] The water inlet pipe 12 is used to inject external sewage into the housing 11, the water outlet pipe 13 is used to discharge the treated water to the outside, the water pump 14 is used to drive the water to flow, and the base 15 is used to support the housing 11;

[0039] The first rotating shaft 22 penetrates the base 15 and extends upward, and the baffle 23 and the scraper 24 are located at the upper end of the base 15;

[0040] When the rotary motor 21 rotates, the baffle 23 and the scraper 24 are driven to rotate through the first rotary shaft 22;

[0041] The baffle 23 and the scraper 24 are vertical structures, and corresponding hollow grooves are opened on both sides of the upper end of the base 15 and the upper end of the fixing groove 29;

[0042] When the baffle 23 rotates away from the hollow groove, the scraper 24 can scrape the silt and debris into the hollow groove;

[0043] The area of ​​the baffle 23 is larger than the area of ​​the hollow groove, and the second rotating shaft 27 passes through the fixing groove 29 and extends outward;

[0044] When the driven gear 26 rotates driven by the crown gear 25, the second rotating shaft 27 and the auger rod 28 rotate along with the driven gear 26;

[0045] Working principle: When it is necessary to remove the sediment on the upper end of the base 15, start the rotating motor 21, the rotating motor 21 drives the first rotating shaft 22 to rotate, the first rotating shaft 22 rotates to drive the baffle 23, the scraper 24 and the crown gear 25 to rotate, at this time, the baffle 23 rotates away from the hollow groove position, the scraper 24 scrapes the sediment into the hollow groove, and the crown gear 25 drives the driven gear 26 to rotate, the driven gear 26 drives the second rotating shaft 27 to rotate, and the second rotating shaft 27 drives the auger rod 28 to rotate, so that the sediment inside the hollow groove enters the fixed groove 29 and is discharged outward through the auger rod 28.

[0046] See also Figure 4 As shown, this embodiment is based on the above embodiment and also includes:

[0047] The prompting component 3 is fixedly connected to the inner position of the scraper 24;

[0048] The prompting assembly 3 includes a pressure sensor 31 fixedly connected to the inner position of the scraper 24, a telescopic spring 32 fixedly connected to the outer position of the pressure sensor 31, and a movable plate 33 fixedly connected to the outer end position of the telescopic spring 32;

[0049] The pressure sensor 31 is used to measure the elastic force of the telescopic spring 32, the telescopic spring 32 is used to generate elastic force, and the movable plate 33 is used to contact with the sediment;

[0050] The movable plate 33 is located outside the scraper 24, and the pressure sensor 31 is electrically connected to a display externally;

[0051] When the movable plate 33 scrapes the sediment, the sediment exerts a reaction force on the movable plate 33, driving the movable plate 33 to move inward;

[0052] Working principle: When the scraper 24 is driven by the first rotating shaft 22 to scrape the sediment on the upper end of the base 15, the movable plate 33 applies an outward thrust to the sediment, and the sediment applies a reaction force to the movable plate 33 to move the movable plate 33 inward. The inward movement of the movable plate 33 drives the telescopic spring 32 to be compressed. At this time, the pressure sensor 31 measures the elastic force of the telescopic spring 32 and displays it on the external display. By judging the elastic force of the telescopic spring 32, the remaining amount of sediment on the upper end of the base 15 can be judged.

[0053] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An integrated pump station for easy sediment removal, characterized in that: include: A pump station assembly (1); the pump station assembly (1) comprises a base (15); A movable assembly (2); the movable assembly (2) comprises a rotating motor (21) fixedly connected to the lower end position of the interior of the base (15), a first rotating shaft (22) fixedly connected to the upper end position of the output shaft of the rotating motor (21), a baffle (23) fixedly connected to the upper outer surface position of the first rotating shaft (22), a scraper (24) fixedly connected to the upper outer surface position of the first rotating shaft (22), a crown gear (25) fixedly connected to the upper outer surface position of the first rotating shaft (22), a driven gear (26) meshed with the crown gear (25), a second rotating shaft (27) fixedly connected to the central position of the outer side of the driven gear (26), an auger rod (28) fixedly connected to the outer end position of the second rotating shaft (27), and a fixing groove (29) placed at the outer end position of the auger rod (28); The prompting assembly (3) is fixedly connected to the inner position of the scraper (24).

2. An integrated pump station for facilitating sediment removal according to claim 1, characterized in that: The pump station assembly (1) further comprises a shell (11), a water inlet pipe (12) fixedly connected to the outer side of the lower end of the shell (11), a water outlet pipe (13) fixedly connected to the outer side of the upper end of the shell (11), and a water pump (14) fixedly connected to the lower end of the shell (11), and a base (15) fixedly connected to the bottom end of the shell (11).

3. The integrated pump station for facilitating sediment removal according to claim 1, characterized in that: The first rotating shaft (22) penetrates the base (15) and extends upward, and the baffle (23) and the scraper (24) are located at the upper end of the base (15).

4. The integrated pump station for facilitating sediment removal according to claim 1, characterized in that: The baffle (23) and the scraper (24) are vertical structures, and corresponding hollow grooves are provided on both sides of the upper end of the base (15) and the upper end of the fixing groove (29).

5. The integrated pump station for facilitating sediment removal according to claim 1, characterized in that: The area of ​​the baffle (23) is larger than the area of ​​the hollow groove, and the second rotating shaft (27) penetrates the fixing groove (29) and extends outward.

6. The integrated pump station for facilitating sediment removal according to claim 1, characterized in that: The prompting assembly (3) comprises a pressure sensor (31) fixedly connected to an inner position of the scraper (24), a telescopic spring (32) fixedly connected to an outer position of the pressure sensor (31), and a movable plate (33) fixedly connected to an outer end position of the telescopic spring (32).

7. The integrated pump station for facilitating sediment removal according to claim 6, characterized in that: The movable plate (33) is located outside the scraper (24), and the pressure sensor (31) is electrically connected to a display externally.