Electric melting sleeve

By using polymer wear-resistant layer and anti-corrosion coating on the electrofusion sleeve, combined with the protective cover design on the outside of the power supply terminal, the problem of insufficient wear resistance and corrosion resistance of the electrofusion sleeve is solved, and its service life is significantly improved and security.

CN222277834UActive Publication Date: 2024-12-31WUSHENQI WATER INVESTMENT GROUP CO LTD
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Patent Information

Application Number
CN202421225513.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2024-12-31
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The wear resistance and corrosion resistance of the existing electric melt sleeves have poor results, resulting in the deterioration of its structure and performance during long-term use, increasing safety hazards of the pipeline system, and being easily corroded by moisture and chemicals, shortening its service life. .

Method used

The polymer wear-resistant layer and anti-corrosion coating are used to enhance the wear and corrosion resistance of the sleeve. The polymer wear-resistant layer uses polyether ether ketone material, and the anti-corrosion coating uses polyurea elastomer, and is set on the outside of the power supply terminal. Protective cover, forming a protective mechanism to prevent external substances from eroding.

Benefits of technology

It significantly improves the wear resistance and durability of the electrofusion sleeve, extends the service life, prevents material aging and performance degradation, ensures the stability and safety of the electrical connection, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222277834U_ABST
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Abstract

The utility model provides an electric melting sleeve, which belongs to the technical field of plastic welding, and comprises a sleeve main body, a protection mechanism is arranged on the surface of the sleeve main body, the protection mechanism comprises a macromolecular wear-resistant layer and an anticorrosive coating, the macromolecular wear-resistant layer is coated on the surface of the sleeve main body, and the anticorrosive coating is coated on the surface of the sleeve main body. The surface of the macromolecular wear-resistant layer is coated with the anti-corrosion coating, and the macromolecular wear-resistant layer is made of a polyether-ether-ketone macromolecular material. According to the utility model, the wear resistance of the sleeve main body is obviously enhanced by using the macromolecular wear-resistant layer, the damage caused by friction is reduced, and particularly, the damage caused by external physical factors can be resisted in the pipeline installation and maintenance process, so that the service life of the electric smelting sleeve is prolonged, and the service life of the electric smelting sleeve is prolonged. And due to the application of the anticorrosive coating, corrosion of corrosive media such as moisture and chemical substances to the sleeve main body is effectively prevented, material aging and performance reduction are avoided, and the durability of the electric smelting sleeve is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic welding, and in particular relates to an electric fusion sleeve. Background Art

[0002] Plastic welding technology is a practical technology widely used in various engineering and industrial fields. It connects two or more plastic products permanently by heating and pressurizing. As an auxiliary tool for plastic welding, the electric fusion sleeve works by heating the plastic pipe at the contact part by electric heating, and then connecting it into a whole by pressure. This welding method has the advantages of being fast, efficient and beautiful. For some materials, it can also provide better performance than traditional connection methods.

[0003] The existing electric fusion sleeves have poor wear resistance and corrosion resistance, which has a serious impact on their long-term stability. During long-term operation, the structure and performance of the electric fusion sleeves will gradually deteriorate, resulting in a significant increase in the safety hazards of the pipeline system. In addition, due to its poor corrosion resistance, the electric fusion sleeve is easily corroded by corrosive media such as moisture and chemicals. This corrosion will cause material aging and performance degradation, thereby significantly shortening its service life. Utility Model Content

[0004] The purpose of the utility model is to provide an electric fusion sleeve, aiming to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An electric fusion sleeve comprises a sleeve body, the surface of which is provided with a protective mechanism, the protective mechanism comprising a polymer wear-resistant layer and an anti-corrosion coating, the polymer wear-resistant layer is coated on the surface of the sleeve body, and the anti-corrosion coating is coated on the surface of the polymer wear-resistant layer.

[0007] As a preferred solution of the utility model, the material used for the polymer wear-resistant layer is polyetheretherketone polymer material.

[0008] As a preferred solution of the utility model, the material used for the anti-corrosion coating is polyurea elastomer.

[0009] As a preferred solution of the utility model, power connection terminals are provided at both ends of the outer side of the sleeve body, and a heating element is embedded in the interior of the sleeve body.

[0010] As a preferred solution of the utility model, one end of the power terminal is connected to the heating element, and a protective cover is provided on the outer side of the power terminal.

[0011] As a preferred solution of the utility model, the sleeve body is a hollow structure, and inner walls at both ends of the sleeve body are provided with recesses.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. This solution significantly enhances the wear resistance of the sleeve body through the use of a polymer wear-resistant layer, reduces damage caused by friction, and can resist damage from external physical factors, especially during pipeline installation and maintenance, thereby extending the service life of the electric fusion sleeve. The application of the anti-corrosion coating effectively prevents the erosion of the sleeve body by corrosive media such as moisture and chemicals, avoids material aging and performance degradation, and further improves the durability of the electric fusion sleeve.

[0014] 2. This solution effectively prevents the erosion of the terminal by external substances such as dust and moisture through the protective cover design on the outside of the power terminal, ensuring the stability and safety of the electrical connection. It not only reduces the safety risks caused by short circuit or damage of the power terminal, but also improves the safety of the entire electric fusion sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached picture:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a security diagram of the overall structure of the utility model structure;

[0019] Figure 3 It is a structural schematic diagram of the protection mechanism in the structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the driving component in the structure of the utility model.

[0021] In the figure: 1. sleeve body; 2. protection mechanism; 201. polymer wear-resistant layer; 202. anti-corrosion coating; 3. power terminal; 4. protection cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1:

[0024] See also Figure 1-4 , the technical solution provided by this embodiment is as follows:

[0025] A fusion sleeve comprises a sleeve body 1, the surface of which is provided with a protective mechanism 2, the protective mechanism 2 comprising a polymer wear-resistant layer 201 and an anti-corrosion coating 202, the polymer wear-resistant layer 201 is coated on the surface of the sleeve body 1, and the anti-corrosion coating 202 is coated on the surface of the polymer wear-resistant layer 201.

[0026] See also Figure 4 The material used for the polymer wear-resistant layer 201 is polyetheretherketone polymer material, and the material used for the anti-corrosion coating 202 is polyurea elastomer.

[0027] Specifically, the sleeve body 1 serves as the main structure of the entire electric fusion sleeve, and is used to connect the pipe and the tee to achieve tight connection and fixation, ensure the stability and safety of the pipeline system, ensure that the pipeline does not loosen or leak during welding, and improve the operating efficiency and service life of the pipeline system. The polymer wear-resistant layer 201 can enhance the wear resistance of the sleeve body 1, reduce damage caused by friction, extend the service life of the electric fusion sleeve, and improve its durability in harsh environments. The polyetheretherketone polymer material used has excellent wear resistance and corrosion resistance, and can effectively protect the sleeve body 1 from wear and corrosion. The anti-corrosion coating 202 can prevent corrosive media such as moisture and chemicals from invading the sleeve body 1, causing material aging or performance degradation, thereby improving the corrosion resistance of the electric fusion sleeve and ensuring that it can maintain stable performance in various environments. The polyurea elastomer is used as the anti-corrosion coating 202, and uses its excellent corrosion resistance and adhesion to provide additional protection for the sleeve body 1.

[0028] Embodiment 2:

[0029] See also Figure 1-3 Power terminals 3 are provided at both ends of the outer side of the sleeve body 1, a heating element is embedded inside the sleeve body 1, one end of the power terminal 3 is connected to the heating element, a protective cover 4 is provided on the outer side of the power terminal 3, the sleeve body 1 is a hollow structure, and the inner walls at both ends of the sleeve body 1 are provided with depressions.

[0030] Specifically, the power terminal 3 is used to connect the heating element of the electric fusion sleeve to the power supply, providing a stable power input for the heating element, ensuring that the heating element can work normally, thereby realizing the heating function of the electric fusion sleeve, melting the pipeline material, and achieving the purpose of welding. The protective cover 4 can protect the power terminal 3 from the influence of the external environment, such as dust, moisture, etc., to ensure the stability and safety of the electrical connection, effectively prevent the power terminal 3 from being damaged or short-circuited, and improve the safety of the use of the electric fusion sleeve. The sleeve body 1 adopts a hollow structure to accommodate the pipeline and the heating element, and the inner wall recess is used to fix the pipeline to ensure its close connection with the sleeve, thereby realizing efficient and reliable pipeline connection, reducing leakage and looseness problems during welding, and improving the operation efficiency of the pipeline system.

[0031] Working principle: The protective cover 4 protects the power terminal 3 from being affected by the external environment. When plastic pipe welding is required, first remove the protective cover 4. Then, ensure that the pipe and tee to be welded are correctly connected, and insert them into the sleeve body 1 of the electric fusion sleeve. Since the inner walls at both ends of the sleeve body 1 are provided with depressions, these depressions can effectively fix the pipe to ensure its stability and accurate alignment during the welding process. Next, connect the power terminal 3 to the power supply to provide power to the heating element of the electric fusion sleeve. One end of the power terminal 3 is connected to the heating element to ensure that the power can be effectively transmitted to the heating element. When the power is turned on, the heating element starts to work and generates heat. This Some heat is transferred to the contact surface of the pipe and the tee through the sleeve body 1, causing the plastic material on the contact surface to begin to melt. When the predetermined welding time and temperature are reached, the heating element stops working, and the molten plastic begins to cool and solidify to form a firm welding connection. After welding is completed, the polymer wear-resistant layer 201 and the anti-corrosion coating 202 play a key protective role. The polyetheretherketone polymer material of the polymer wear-resistant layer 201 has excellent wear resistance and corrosion resistance, and can effectively prevent the sleeve body 1 from being damaged by friction during the welding process. At the same time, the polyurea elastomer material of the anti-corrosion coating 202 can resist the erosion of corrosive media such as moisture and chemicals, ensuring that the sleeve body 1 can maintain its performance and stability in various environments.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An electric fusion sleeve, characterized in that: The invention comprises a sleeve body (1), the surface of the sleeve body (1) is provided with a protective mechanism (2), the protective mechanism (2) comprises a polymer wear-resistant layer (201) and an anti-corrosion coating (202), the polymer wear-resistant layer (201) is coated on the surface of the sleeve body (1), and the anti-corrosion coating (202) is coated on the surface of the polymer wear-resistant layer (201).

2. An electric fusion sleeve according to claim 1, characterized in that: The material used for the polymer wear-resistant layer (201) is polyetheretherketone polymer material.

3. The electric fusion sleeve according to claim 1, characterized in that: The material used for the anti-corrosion coating (202) is polyurea elastomer.

4. The electric fusion sleeve according to claim 1, characterized in that: Both ends of the outer side of the sleeve body (1) are provided with power connection terminals (3), and a heating element is embedded in the interior of the sleeve body (1).

5. An electric fusion sleeve according to claim 4, characterized in that: One end of the power connection terminal (3) is connected to the heating element, and a protective cover (4) is sleeved on the outer side of the power connection terminal (3).

6. The electric fusion sleeve according to claim 1, characterized in that: The sleeve body (1) is a hollow structure, and inner walls at both ends of the sleeve body (1) are provided with recesses.