Crude oil heating heat exchanger

By introducing a servo motor push mechanism and a multi-layer insulation structure into the crude oil heating heat exchanger, the heat loss and frost problems are solved, the heating efficiency and equipment maintenance convenience are improved, and the equipment life is extended.

CN222279441UActive Publication Date: 2024-12-31CHENGDE BEIYU HUANNENG TECH CO LTD
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Patent Information

Application Number
CN202421173466.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-31
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

Traditional crude oil heating heat exchangers are not convenient to keep the surface of the exchanger body, heat is easily lost, affecting the heating effect of crude oil. When the external temperature is low, the surface of the exchanger body is prone to frost and condensation, affecting the service life and is not convenient for internal coil pipes. maintenance and cleaning.

Method used

A crude oil heating heat exchanger including a servo motor, pushing mechanism, insulation mechanism and bolt connection is designed to facilitate pipeline cleaning. The insulation mechanism adopts a glass fiber layer and a rock wool layer to reduce heat loss, and a black graphite particle heat absorption layer Increase surface temperature to prevent frost.

Benefits of technology

It realizes heat retention, improves crude oil heating efficiency, extends the service life of the equipment, and facilitates personnel to inspect and clean the internal coils.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222279441U_ABST
    Figure CN222279441U_ABST
Patent Text Reader

Abstract

The utility model discloses a heat exchanger for heating crude oil, which relates to the field of heat exchangers and comprises an exchanger tank, a servo motor is fixedly mounted at the bottom of the inner wall of the exchanger tank, a pushing mechanism is fixedly mounted at the output end of the servo motor, and a heat exchange tube is fixedly mounted on the top surface of the pushing mechanism. A plurality of baffle plates are welded to the surfaces of the heat exchange pipes, the surface of the exchanger tank body is sleeved with a heat preservation mechanism, and the surface of the heat preservation mechanism is sleeved with a black graphite particle heat absorption layer. Through the arrangement of the pushing mechanism, the bolt B is unscrewed, the oil outlet pipe is opened, an external power source is communicated, the servo motor drives the threaded lead screw to rotate, then the pushing seat is driven to move in the exchanger tank body, the universal wheels roll along with the pushing seat, and the heat exchange pipe is pushed out of the exchanger tank body. And therefore, the effect that workers can conveniently clean and maintain the pipeline is achieved, and normal use of the heat exchanger is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a crude oil heating heat exchanger. Background Art

[0002] Heat exchangers (also called heat exchangers or heat exchange equipment) are devices used to transfer heat from hot fluid to cold fluid to meet specified process requirements. They are an industrial application of convective heat transfer and heat conduction. Heat exchangers can be classified in different ways. According to their operation process, they can be divided into three categories: partition type, mixed type, and heat storage type (or heat recovery type); according to the compactness of their surface, they can be divided into compact type and non-compact type. In crude oil extraction, since crude oil contains asphalt, mineral wax and other substances, these substances will solidify at room temperature or low temperature, which is not conducive to the transportation of crude oil. Therefore, it is necessary to heat the crude oil through a heat exchanger for easy transportation.

[0003] Traditional heat exchangers lack insulation on the surface of the device, so heat is easily lost. When not in use, condensation and frost are prone to cause damage to the device. In addition, it is inconvenient for personnel to clean and maintain the pipes inside the device.

[0004] After searching the existing patent: Crude oil heating heat exchanger (publication number: CN204301565U), the utility model has a reasonable and compact structure and is easy to use. Through the coordinated use of the heat exchanger body, coils, partitions, baffles and heating furnace, the purpose of heating crude oil for easy transportation is achieved. It is safe, reliable and easy to control temperature, which facilitates operation and improves heating efficiency.

[0005] The crude oil heating heat exchanger is not convenient for insulating the surface of the exchanger body and increasing the surface temperature. Heat is easily lost, affecting the crude oil heating effect. When the outside temperature is low, frost and condensation are easy to form on the surface of the exchanger body, affecting the service life of the exchanger body. In addition, it is not convenient for personnel to take out the coil inside the exchanger tank for inspection and cleaning.

[0006] Therefore, it is necessary to invent a crude oil heating heat exchanger to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide a crude oil heating heat exchanger to solve the problem mentioned in the above background technology that it is inconvenient to keep the surface of the exchanger body warm and to increase the surface temperature, and heat is easily lost, which affects the crude oil heating effect. When the external temperature is low, frost and condensation are easy to form on the surface of the exchanger body, which affects the service life of the exchanger body. In addition, it is not convenient for personnel to take out the coil inside the exchanger tank for inspection and cleaning.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A crude oil heating heat exchanger comprises an exchanger tank body, a servo motor is fixedly mounted on the bottom of the inner wall of the exchanger tank body, a driving mechanism is fixedly mounted on the output end of the servo motor, a heat exchange tube is fixedly mounted on the top surface of the driving mechanism, a plurality of baffles are welded on the surface of the heat exchange tube, a heat preservation mechanism is sleeved on the surface of the exchanger tank body, a black graphite particle heat absorption layer is sleeved on the surface of the heat preservation mechanism, one end of the exchanger tank body is threadedly connected to an oil inlet pipe via an A bolt, and the other end of the exchanger tank body is threadedly connected to an oil outlet pipe via a B bolt.

[0010] Preferably, the pushing mechanism comprises a threaded screw fixedly arranged at the output end of the servo motor, the surface of the threaded screw is threadedly connected with a pushing seat, and a universal wheel is fixedly installed at the bottom of the pushing seat, and the universal wheel facilitates the movement of the pushing seat.

[0011] Preferably, the insulation mechanism includes a glass fiber layer sleeved on the surface of the exchanger tank body, and a rock wool layer is sleeved on the surface of the glass fiber layer. The glass fiber layer and the rock wool layer are convenient for insulating the exchanger tank body and reducing heat loss.

[0012] Preferably, a liquid inlet pipe is fixedly provided on one side of the top surface of the exchanger tank body, and a liquid outlet pipe is fixedly provided on the other side of the top surface of the exchanger tank body. The liquid inlet pipe facilitates the entry of heating liquid, and the liquid outlet pipe facilitates the discharge of heating liquid.

[0013] Preferably, support frames are welded on both sides of the bottom surface of the exchanger tank body, and fixing holes are opened on both sides of the bottom surface of the support frame. Fixing bolts penetrate the internal threads of the fixing holes, and the support frame is used to support the exchanger tank body.

[0014] Preferably, the number of the A bolts and the B bolts are several groups and distributed in a ring array, and one end of the several groups of A bolts and B bolts are threadedly connected with a locking nut, and the locking nut is used to fix the A bolts and the B bolts.

[0015] Preferably, the oil inlet pipe and the oil outlet pipe are both fixedly provided with connecting pipes, the connecting pipes are adapted to the heat exchange pipes, and the surface of the servo motor is sleeved with a protective cover, so that the connecting pipes can be easily connected to the heat exchange pipes.

[0016] Technical effects and advantages of the utility model:

[0017] 1. Through the setting of the pushing mechanism, loosen the B bolt, open the oil outlet pipe, connect the external power supply, and the servo motor drives the threaded screw to rotate, thereby driving the pushing seat to move inside the exchanger tank. The universal wheel follows the rolling and pushes the heat exchange tube out of the exchanger tank, thereby achieving the effect of facilitating personnel to clean and maintain the pipeline and ensuring the normal use of the heat exchanger.

[0018] 2. Through the setting of the insulation mechanism, the glass fiber layer insulates the exchanger tank, and the rock wool layer further insulates, reducing the heat loss inside the heat exchanger tank and improving the heating effect of crude oil. The black graphite particle heat absorption layer absorbs solar energy, which increases the surface temperature and avoids damage caused by condensation and frost on the surface of the exchanger tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of a crude oil heating heat exchanger of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of a tank body of a crude oil heating heat exchanger of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of a driving mechanism of a crude oil heating heat exchanger of the utility model;

[0023] Figure 4 This is a schematic diagram of the heat preservation mechanism and the black graphite particle heat absorption layer structure of a crude oil heating heat exchanger of the utility model.

[0024] In the figure: 1. exchanger tank; 2. servo motor; 3. driving mechanism; 301. threaded screw; 302. driving seat; 303. universal wheel; 4. heat exchange tube; 5. baffle; 6. insulation mechanism; 601. glass fiber layer; 602. rock wool layer; 7. black graphite particle heat absorption layer; 8. A bolt; 9. oil inlet pipe; 10. B bolt; 11. oil outlet pipe; 12. liquid inlet pipe; 13. support frame; 14. locking nut; 15. protective cover; 16. liquid outlet pipe. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but only represents selected embodiments of the utility model.

[0026] The utility model provides Figure 1-4A crude oil heating heat exchanger shown includes an exchanger tank body 1, a servo motor 2 is fixedly installed at the bottom of the inner wall of the exchanger tank body 1, and a driving mechanism 3 is fixedly installed at the output end of the servo motor 2. Through the setting of the driving mechanism 3, the B bolt 10 is loosened, the oil outlet pipe 11 is opened, and the external power supply is connected. The servo motor 2 drives the threaded screw 301 to rotate, and then drives the driving seat 302 to move inside the exchanger tank body 1. The universal wheel 303 follows the rolling and pushes the heat exchange tube 4 out of the exchanger tank body 1, thereby achieving the effect of facilitating personnel to clean and maintain the pipeline, and ensuring the normal use of the heat exchanger.

[0027] A heat exchange tube 4 is fixedly installed on the top surface of the pushing mechanism 3, and a plurality of baffles 5 are welded on the surface of the heat exchange tube 4. A heat preservation mechanism 6 is sleeved on the surface of the exchanger tank 1. Through the setting of the heat preservation mechanism 6, the glass fiber layer 601 insulates the exchanger tank 1, and the rock wool layer 602 further insulates, thereby reducing the heat loss inside the heat exchanger tank 1 and improving the heating effect of the crude oil. The black graphite particle heat absorption layer 7 absorbs solar energy, so that the surface temperature rises, and damage caused by condensation and frost on the surface of the exchanger tank 1 is avoided. The surface of the heat preservation mechanism 6 is sleeved with a black graphite particle heat absorption layer 7. One end of the exchanger tank 1 is threadedly connected to an oil inlet pipe 9 through an A bolt 8, and the other end of the exchanger tank 1 is threadedly connected to an oil outlet pipe 11 through a B bolt 10.

[0028] The pushing mechanism 3 includes a threaded screw 301 fixedly arranged at the output end of the servo motor 2, and the surface of the threaded screw 301 is threadedly connected to a pushing seat 302, and a universal wheel 303 is fixedly installed at the bottom of the pushing seat 302. Through the setting of the pushing mechanism 3, the B bolt 10 is loosened, the oil outlet pipe 11 is opened, and the external power supply is connected. The servo motor 2 drives the threaded screw 301 to rotate, and then drives the pushing seat 302 to move inside the exchanger tank body 1. The universal wheel 303 follows the rolling and pushes the heat exchange tube 4 out of the exchanger tank body 1, thereby achieving the effect of facilitating personnel to clean and maintain the pipeline, and ensuring the normal use of the heat exchanger.

[0029] The insulation mechanism 6 includes a glass fiber layer 601 sleeved on the surface of the exchanger tank body 1, and a rock wool layer 602 is sleeved on the surface of the glass fiber layer 601. Through the setting of the insulation mechanism 6, the glass fiber layer 601 insulates the exchanger tank body 1, and the rock wool layer 602 further insulates, thereby reducing the heat loss inside the heat exchanger tank body 1 and improving the heating effect of the crude oil. The black graphite particle heat absorption layer 7 absorbs solar energy to increase the surface temperature, thereby avoiding damage caused by condensation and frost on the surface of the exchanger tank body 1.

[0030] A liquid inlet pipe 12 is fixedly provided on one side of the top surface of the exchanger tank body 1, and a liquid outlet pipe 16 is fixedly provided on the other side of the top surface of the exchanger tank body 1. The arrangement of the liquid inlet pipe 12 and the liquid outlet pipe 16 facilitates the circulation of the heating medium.

[0031] Support frames 13 are welded on both sides of the bottom surface of the exchanger tank body 1. Fixing holes are opened on both sides of the bottom surface of the support frame 13. Fixing bolts penetrate the internal threads of the fixing holes. The support frame 13 plays a role in supporting the exchanger tank body 1.

[0032] The number of A bolts 8 and B bolts 10 are both several groups and distributed in a circular array. One end of several groups of A bolts 8 and B bolts 10 are threadedly connected with locking nuts 14. Through the arrangement of A bolts 8 and B bolts 10, the oil inlet pipe 9 and the oil outlet pipe 11 are connected to the exchanger tank body 1.

[0033] The oil inlet pipe 9 and the oil outlet pipe 11 are both fixedly provided with connecting pipes, which are matched with the heat exchange pipe 4. The surface of the servo motor 2 is sleeved with a protective cover 15, and the setting of the protective cover 15 plays a role in protecting the servo motor 2.

[0034] The working principle of this utility model:

[0035] Loosen bolt B 10, open the oil outlet pipe 11, connect the external power supply, and the servo motor 2 drives the threaded screw 301 to rotate, thereby driving the push seat 302 to move inside the exchanger tank 1, and the universal wheel 303 follows the rolling, pushing the heat exchange tube 4 out of the exchanger tank 1, which is convenient for personnel to clean and maintain the pipeline and ensure the normal use of the heat exchanger. The glass fiber layer 601 insulates the exchanger tank 1, and the rock wool layer 602 further insulates, reducing the heat loss inside the heat exchanger tank 1 and improving the heating effect of the crude oil. The black graphite particle heat absorption layer 7 absorbs solar energy, which increases the surface temperature and avoids damage caused by condensation and frost on the surface of the exchanger tank 1.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crude oil heating heat exchanger, comprising an exchanger tank (1), characterized in that: A servo motor (2) is fixedly mounted on the bottom of the inner wall of the exchanger tank (1); a driving mechanism (3) is fixedly mounted on the output end of the servo motor (2); a heat exchange tube (4) is fixedly mounted on the top surface of the driving mechanism (3); a plurality of baffles (5) are welded to the surface of the heat exchange tube (4); a heat preservation mechanism (6) is sleeved on the surface of the exchanger tank (1); a black graphite particle heat absorption layer (7) is sleeved on the surface of the heat preservation mechanism (6); one end of the exchanger tank (1) is threadedly connected to an oil inlet pipe (9) via an A bolt (8); and the other end of the exchanger tank (1) is threadedly connected to an oil outlet pipe (11) via a B bolt (10).

2. A crude oil heating heat exchanger according to claim 1, characterized in that: The pushing mechanism (3) comprises a threaded screw (301) fixedly arranged at the output end of the servo motor (2), a pushing seat (302) being threadedly connected to the surface of the threaded screw (301), and a universal wheel (303) being fixedly mounted on the bottom of the pushing seat (302).

3. The crude oil heating heat exchanger according to claim 1, characterized in that: The heat-insulating mechanism (6) comprises a glass fiber layer (601) sleeved on the surface of the exchanger tank body (1), and a rock wool layer (602) is sleeved on the surface of the glass fiber layer (601).

4. The crude oil heating heat exchanger according to claim 1, characterized in that: A liquid inlet pipe (12) is fixedly provided on one side of the top surface of the exchanger tank body (1), and a liquid outlet pipe (16) is fixedly provided on the other side of the top surface of the exchanger tank body (1).

5. The crude oil heating heat exchanger according to claim 1, characterized in that: Support frames (13) are welded on both sides of the bottom surface of the exchanger tank body (1), and fixing holes are opened on both sides of the bottom surface of the support frame (13), and fixing bolts penetrate the internal threads of the fixing holes.

6. The crude oil heating heat exchanger according to claim 1, characterized in that: The number of the A bolts (8) and the B bolts (10) are several groups and are distributed in a ring array, and one end of the several groups of the A bolts (8) and the B bolts (10) are threadedly connected with a locking nut (14).

7. The crude oil heating heat exchanger according to claim 1, characterized in that: The oil inlet pipe (9) and the oil outlet pipe (11) are both fixedly provided with connecting pipes, the connecting pipes are matched with the heat exchange pipe (4), and the surface of the servo motor (2) is sleeved with a protective cover (15).