Part inner hole detection device
By designing an inner hole detection device for parts, the preliminary qualification judgment of parts and sleeve position offset measurement are completed in one station using two detection structures on the detection table, and the parts in the prior art are solved The cumbersome and time-consuming detection improves the convenience and efficiency of detection.
Patent Information
- Application Number
- CN202421163250.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing parts inspection methods require transporting parts to multiple workstations for inspection, which leads to cumbersome and time-consuming process, especially when the inspection quantity is large, it is not conducive to use.
A part inner hole detection device is designed, including a detection table and two detection structures. The first detection structure is used to determine whether the component is qualified. If it is qualified, the second detection structure is used to measure the position of the sleeve at a station. Specific offset values, simplify the detection process and improve efficiency.
The preliminary quality inspection of components and sleeve position offset inspection are realized at one station, reducing the detection steps and time, and improving the convenience and efficiency of inspection.
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Figure CN222279586U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of component detection equipment, and in particular to a component inner hole detection device. Background Art
[0002] After parts are produced, they usually need to be quality inspected to screen out unqualified products and ensure the production quality of parts.
[0003] There is a component for automobiles, such as Figure 1 As shown, its structure includes a shell 6, and a sleeve 7 is welded and formed at one end of the shell 6. After the production of the above parts is completed, they need to be inspected for quality. The inspection process mainly includes two steps. The first is a preliminary inspection of whether the parts are qualified, which mainly involves inspecting and judging the angle between the axis of the sleeve 7 and the surface of the shell 6 and the fixed position of the sleeve 7 to ensure that the position offset of the sleeve 7 is within the specified error range. At the same time, it is also necessary to ensure that the angle between the axis of the sleeve 7 and the surface of the shell 6 is about 90 degrees, so as to ensure that the quality of the parts meets the standards; the second is to conduct a secondary inspection on the qualified products, which mainly involves inspecting the position offset of the sleeve 7 to obtain the specific offset value of the sleeve 7, so as to facilitate subsequent use.
[0004] For the above-mentioned parts, the existing inspection method is usually to place the completed parts on the first workstation first, position the parts, and then determine whether the processing of the sleeve 7 on the shell 6 is qualified through manual inspection, and then transport them to the second workstation to perform offset detection on the position of the sleeve 7 on the shell 6; in actual use, since the above-mentioned inspection method requires the parts to be transported to the first workstation for inspection first, and then transported to the second workstation for inspection after the inspection is completed, the overall process is relatively cumbersome, especially when the number of parts to be inspected is large, the inspection process of the parts using the above-mentioned method is time-consuming and labor-intensive, which is not conducive to use. Utility Model Content
[0005] In order to achieve the purpose of performing sleeve position offset detection on qualified products after preliminary quality inspection of parts at a workstation, the present application provides a parts inner hole detection device.
[0006] The present application provides a component inner hole detection device, which adopts the following technical solution:
[0007] A component inner hole detection device comprises a detection platform, on which a first detection structure for detecting whether a sleeve is qualified is arranged, and a second detection structure for detecting the position offset of the sleeve of a qualified component is arranged on the detection platform.
[0008] By adopting the above technical solution, the sleeve of the component is placed on the inspection table during use, and other parts of the component are positioned to prevent the component from shaking during inspection and affecting the accuracy of the inspection data. After that, the first inspection structure can be used to inspect whether the component is qualified. Unqualified components are manually removed. For qualified components, the specific offset value of the sleeve position on the component can be inspected by the second inspection component, so as to facilitate the subsequent processing and use of qualified components.
[0009] Preferably, the detection platform includes a base, a first slide sliding on the base, a second slide sliding on the first slide, and a supporting platform fixedly connected to the second slide, the first slide slides along the width direction of the base, the second slide slides along the length direction of the base, and a positioning groove is opened on the supporting platform.
[0010] By adopting the above technical solution, the first slide and the second slide are used in coordination to realize the movement of the support platform in four directions in the horizontal plane, which is convenient for detecting parts through the second detection structure and is simple and convenient to use.
[0011] Preferably, the first detection structure includes a positioning pin arranged on the supporting platform and a column for inserting into the sleeve, the column is coaxially fixed on the positioning pin, and the end of the positioning pin can be inserted and embedded in the positioning groove.
[0012] By adopting the above technical solution, when in use, the first slide and the second slide are first supported manually to fix the position of the support platform, and then one end of the positioning pin is inserted into the positioning groove. At this time, if the column can be embedded in the sleeve, it can be proved that the sleeve processing on the component is qualified. If the column cannot be inserted into the sleeve, it can be proved that the sleeve processing on the component is unqualified. It is simple and convenient to use.
[0013] Preferably, a first locking component for locking the first slide seat and a second locking component for locking the second slide seat are provided on the base.
[0014] By adopting the above technical solution, the first slide is locked and fixed by the first locking component, and the second slide is locked and fixed by the second locking component during use, thereby ensuring that the support platform will not move during the inspection of the first inspection structure, thereby ensuring the accuracy of reasonable inspection of parts and components. At the same time, there is no need to manually fix the first slide and the second slide, which saves manpower and is more convenient to use.
[0015] Preferably, the first locking assembly includes a first mounting block fixed on the base, a first screw arranged on the first mounting block, and a first positioning block arranged on the first screw, and the first screw is threadedly connected to the first slide seat after passing through the first mounting block and the first positioning block, and the second locking assembly includes a second mounting block fixed on the first slide seat, a second screw arranged on the second mounting block, and a second positioning block arranged on the second screw, and the second screw is threadedly connected to the second slide seat after passing through the second mounting block and the second positioning block.
[0016] By adopting the above technical solution, when in use, the first screw is rotated to cause relative movement between the first slide and the base, and when the first mounting block, the first positioning block and the first slide abut against each other, the first screw is rotated to a limit, thereby achieving locking and fixation of the first slide; the second screw is rotated to cause relative movement between the second slide and the first slide, and when the second mounting block, the second positioning block and the second slide abut against each other, the second screw is rotated to a limit, thereby achieving locking and fixation of the second slide, and the overall use is simple and convenient.
[0017] Preferably, a first avoidance groove is formed at one end of the first positioning block, a first handle is fixedly connected to the other end of the first positioning block, the first screw is threadedly connected to the first slide seat after passing through the first avoidance groove, a second avoidance groove is formed at one end of the second positioning block, a second handle is fixedly connected to the other end of the second positioning block, and the second screw is threadedly connected to the second slide seat after passing through the second avoidance groove.
[0018] By adopting the above technical solution, when in use, a first avoidance groove is provided on the first positioning block, so that the user can remove the first positioning block from between the first slide seat and the first mounting block conveniently; a second avoidance groove is provided on the second positioning block, so that the user can remove the second positioning block from between the second slide seat and the second mounting block conveniently; a first handle is provided so that the user can take the first positioning block conveniently; and a second handle is provided so that the user can take the second positioning block conveniently, thereby improving the convenience of use.
[0019] Preferably, the second detection structure includes a detection pin arranged on the supporting platform, an abutment column coaxially fixed on the detection pin, a first detection component arranged on the base for detecting the displacement of the first sliding seat, and a second detection component arranged on the first sliding seat for detecting the displacement of the second sliding seat. The abutment column is truncated cone-shaped, and the upper bottom surface of the abutment column is arranged toward the supporting platform, and the end of the detection pin can be inserted and embedded in the positioning groove.
[0020] By adopting the above technical solution, when the parts are inspected and qualified, the positioning pin is pulled out, and one end of the inspection pin is inserted downward into the positioning groove. When one end of the inspection pin slides downward in the positioning groove, the abutment column is simultaneously driven to slide downward. When the bottom end of the abutment column enters the sleeve, the abutment limit of the abutment column side wall can be achieved by the inner wall of the sleeve, driving the abutment column to slide in the horizontal direction until the abutment column completely enters the sleeve. The staff can then observe the first detection component and the second detection component to obtain the specific offset value of the sleeve position. It is simple and convenient to use, and also ensures the accuracy of the detection results.
[0021] Preferably, the first detection component includes a third mounting block fixed on the base, a first micrometer detachably connected to the third mounting block, and the probe of the first micrometer abuts against the side wall of the first slide after passing through the third mounting block. The second detection component includes a fourth mounting block fixed on the base, a second micrometer detachably connected to the fourth mounting block, and the probe of the second micrometer abuts against the side wall of the second slide after passing through the fourth mounting block.
[0022] By adopting the above technical solution, when the parts are inspected and qualified during use, the first micrometer and the second micrometer are used to detect the positions of the first slide and the second slide and record the initial data. Then, when the abutment column completely enters the sleeve, the first micrometer and the second micrometer are used to perform a second inspection on the positions of the first slide and the second slide after sliding and obtain a second set of data. After that, the staff can obtain the specific offset value of the sleeve position by subtracting the initial data from the second set of data. It is simple and convenient to use.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. During use, the first detection structure is used to detect whether the processing quality of the sleeve on the component is qualified. After the detection is qualified, the specific offset value of the sleeve position on the qualified component is detected by the second detection structure, so as to facilitate the subsequent processing and use of the qualified component. Compared with the method in the prior art that after the component is detected to be qualified, the component needs to be transported to the second station to detect the offset of the sleeve position on the qualified component, the detection process saves time and labor, and is more convenient to use;
[0025] 2. When in use, insert the positioning pin into the positioning groove, and judge whether the sleeve processing is qualified by observing whether the pin can be embedded in the sleeve. The overall inspection process is simple and convenient;
[0026] 3. When in use, the detection pin is used in conjunction with the first micrometer and the second micrometer, so that the user can quickly observe the specific offset value of the sleeve position, which is more convenient to use and also improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is an axonometric diagram mainly showing the structure of components in the background technology;
[0028] Figure 2 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;
[0029] Figure 3 It is an exploded view mainly showing the structure of the detection platform in the embodiment of the present application;
[0030] Figure 4 is an axonometric schematic diagram mainly showing the first detection structure in the embodiment of the present application;
[0031] Figure 5 It is an exploded view mainly showing the structure of the first locking assembly and the second locking assembly in the embodiment of the present application;
[0032] Figure 6 is an axonometric schematic diagram mainly showing the second detection structure in the embodiment of the present application;
[0033] Figure 7 It is a state diagram mainly reflecting the detection process of the second detection structure in the embodiment of the present application.
[0034] 1. The detection table; 11. The base; 12. The first slide; 13. The second slide; 14. The bearing table; 15. The positioning groove; 2. The first detection structure; 21. The positioning pin; 22. The plug column; 3. The second detection structure; 31. The detection pin; 32. The abutment column; 33. The first detection assembly; 331. The third mounting block; 332. The first micrometer; 34. The second detection assembly; 341. The fourth mounting block; 342. The second micrometer; 4. The first locking assembly; 41. The first mounting block; 42. The first screw; 43. The first positioning block; 431. The first avoidance groove; 432. The first handle; 5. The second locking assembly; 51. The second mounting block; 52. The second screw; 53. The second positioning block; 531. The second avoidance groove; 532. The second handle; 6. The shell; 7. The sleeve. DETAILED DESCRIPTION
[0035] The following is combined with Figure 2 -Attached Figure 7 This application is described in further detail.
[0036] The embodiment of the present application discloses a component inner hole detection device.
[0037] Reference Figure 2 and Figure 3A component inner hole detection device includes a horizontally placed detection platform 1, the detection platform 1 includes a base 11, a first slide 12, a second slide 13 and a bearing platform 14, the base 11 is placed horizontally as a whole, the first slide 12 slides on the base 11, and the first slide 12 slides along the width direction of the base 11, the second slide 13 slides on the first slide 12, and the second slide 13 slides along the length direction of the base 11, the bearing platform 14 is fixedly connected to the top of the second slide 13 by bolts, the bearing platform 14 is cylindrical as a whole, and a circular hole-shaped positioning groove 15 is opened on the top of the bearing platform 14, and the axis of the positioning groove 15 coincides with the axis of the bearing platform 14; when in use, the component is fixed above the detection platform 1, so that the user can use the detection head to detect the processing quality of the sleeve 7 on the component.
[0038] Reference Figure 2 and Figure 4 A first detection structure 2 is provided on the support platform 14, and the first detection structure 2 is used to detect whether the processing of the sleeve 7 on the component is qualified. The first detection structure 2 includes a positioning pin 21 and a column 22. The positioning pin 21 is cylindrical as a whole, and the column 22 is cylindrical as a whole. The column 22 is welded on the positioning pin 21, and the column 22 is coaxially arranged with the positioning pin 21. The bottom end of the positioning pin 21 can be inserted and embedded in the positioning groove 15; when in use, first insert the bottom end of the positioning pin 21 into the positioning groove 15, and then continue to move the positioning pin 21 downward, and observe and judge whether the column 22 can be embedded in the sleeve 7. If the column 22 can be embedded in the sleeve 7, it proves that the processing of the sleeve 7 is qualified, and if not, it proves that the processing of the sleeve 7 is unqualified.
[0039] Reference Figure 2 In order to prevent the first slide 12 and the second slide 13 from sliding and affecting the accuracy of the detection result of the sleeve 7, the first slide 12 and the second slide 13 need to be locked and fixed before detection. Therefore, a first locking component 4 and a second locking component 5 are provided on the base 11. The first locking component 4 is used to lock the first slide 12, and the second locking component 5 is used to lock the second slide 13.
[0040] Reference Figure 2 and Figure 5 The first locking assembly 4 includes a first mounting block 41, a first screw 42 and a first positioning block 43. The first mounting block 41 is fixed to the base 11 by bolts. The first mounting block 41 is L-shaped as a whole. The first screw 42 rotates on the first mounting block 41. The first positioning block 43 is located between the first mounting block 41 and the first slide seat 12. A first avoidance groove 431 is opened at one end of the first positioning block 43, and a first handle 432 is welded at the other end. One end of the first screw 42 is located outside the first mounting block 41, and the other end passes through the first mounting block 41 and the first avoidance groove 431 and is threadedly connected to the first slide seat 12.
[0041] Reference Figure 2 and Figure 5 When in use, the first positioning block 43 is placed between the first mounting block 41 and the first slide 12, and then the first screw 42 is screwed to make the first slide 12 continuously approach the first positioning block 43 until the first mounting block 41, the first positioning block 43 and the first slide 12 abut against each other. At this time, the first screw 42 rotates to the limit value, and the first slide 12 is locked and fixed by the first screw 42.
[0042] Reference Figure 2 and Figure 5 The second locking assembly 5 includes a second mounting block 51, a second screw 52 and a second positioning block 53. The second mounting block 51 is fixed to the first slide 12 by bolts. The second mounting block 51 is L-shaped as a whole. The second screw 52 rotates on the second mounting block 51. The second positioning block 53 is located between the second mounting block 51 and the second slide 13. A second avoidance groove 531 is opened at one end of the second positioning block 53, and a second handle 532 is welded at the other end. One end of the second screw 52 is located outside the second mounting block 51, and the other end passes through the second mounting block 51 and the second avoidance groove 531 and is threadedly connected to the second slide 13.
[0043] Reference Figure 2 and Figure 5 When in use, the second positioning block 53 is placed between the second mounting block 51 and the second slide 13, and then the second screw 52 is screwed to make the second slide 13 continuously approach the second positioning block 53 until the second mounting block 51, the second positioning block 53 and the second slide 13 abut against each other. At this time, the second screw 52 rotates to the limit value, and the second slide 13 is locked and fixed by the second screw 52.
[0044] Reference Figure 2 Before performing a qualified inspection on the sleeve 7 on the component, the overall position of the inspection platform 1 needs to be calibrated to ensure that when the first screw 42 and the second screw 52 are rotated to the limit value, that is, the first slide 12 and the second slide 13 are locked and fixed, the axis of the support platform 14 located on the second slide 13 coincides with the axis of the sleeve 7 on the standard qualified component, so as to facilitate the subsequent inspection of the sleeve 7 on the component.
[0045] Reference Figure 2 and Figure 6A second detection structure 3 is also provided on the base 11. The second detection structure 3 is used to detect the specific offset value of the position of the sleeve 7 on the qualified component. The second detection structure 3 includes a detection pin 31, an abutment column 32, a first detection component 33 and a second detection component 34. The detection pin 31 is arranged above the bearing platform 14, the abutment column 32 is integrally formed on the detection pin 31, and the abutment column 32 and the detection pin 31 are coaxially arranged. The overall shape of the abutment column 32 is truncated cone, and the upper bottom surface of the abutment column 32 is arranged toward the bearing platform 14. The first detection component 33 is used to detect the displacement of the first slide 12, and the second detection component 34 is used to detect the displacement of the second slide 13.
[0046] Reference Figure 2 and Figure 6 When in use, after the processing quality inspection of the sleeve 7 on the component is passed, the positioning pin 21 is pulled out, and the first locking component 4 and the second locking component 5 are removed, and then the bottom end of the detection pin 31 is inserted into the positioning groove 15 for preliminary positioning, and then the detection pin 31 is continued to be moved downward, and the abutment column 32 is synchronously moved downward under the drive of the detection pin 31. When the bottom end of the abutment column 32 is inserted into the sleeve 7, the sliding direction of the abutment column 32 can be guided by the abutment force between the side wall of the abutment column 32 and the sleeve 7. The sliding of the abutment column 32 in the horizontal plane will drive the sliding of the detection pin 31. The sliding of the detection pin 31 drives the first slide 12 and the second slide 13 to slide relative to each other. After that, the displacement of the first slide 12 and the second slide 13 can be detected by the first detection component 33 and the second detection component 34, so as to obtain the specific offset value of the position of the sleeve 7.
[0047] Reference Figure 2 and Figure 6 The first detection component 33 includes a third mounting block 331 and a first micrometer 332. The third mounting block 331 is fixedly connected to the base 11 by bolts. The first micrometer 332 is plugged into the third mounting block 331, and the probe of the first micrometer 332 passes through the third mounting block 331 and abuts against the first slide 12. The second detection component 34 includes a fourth mounting block 341 and a second micrometer 342. The fourth mounting block 341 is fixedly connected to the first slide 12 by bolts. The second micrometer 342 is plugged into the fourth mounting block 341, and the probe of the second micrometer 342 passes through the fourth mounting block 341 and abuts against the second slide 13.
[0048] Reference Figure 2 and Figure 7When in use, after the sleeve 7 on the component has been inspected for quality, the staff can first observe and record the visual readings on the first micrometer 332 and the second micrometer 342. The value recorded this time is the standard visual reading of the processing position of the sleeve 7. After that, the position offset value of the sleeve 7 on the component is detected by the second detection structure 3. The first slide 12 and the second slide 13 after sliding can be detected by the first micrometer 332 and the second micrometer 342 respectively, and the second change visual reading can be recorded. The actual offset value of the position of the sleeve 7 on the component can be obtained by calculating the difference between the second detection visual reading and the first detection visual reading. It is simple and convenient to use.
[0049] The implementation principle of the embodiment of the present application is as follows: when in use, the position of the component is fixed, and the sleeve 7 on the component is located above the support platform 14, and then the processing quality of the sleeve 7 on the component is initially detected by the first detection structure 2, that is, by inserting the positioning pin 21 into the positioning groove 15, if the plug column 22 can be inserted into the sleeve 7 during the downward movement of the positioning pin 21, it can be proved that the processing quality of the sleeve 7 on the component is qualified, otherwise it is unqualified; after the qualified components are detected, the actual offset value of the position of the sleeve 7 is measured by the second detection structure 3, that is, the positioning pin 21 is first pulled out of the positioning groove 15, and then the first slide 12 and the second slide 13 are measured by the first micrometer 332 and the second micrometer 342. Perform an initial inspection and record the initial value, then open the first locking assembly 4 and the second locking assembly 5, and insert the inspection pin 31 into the positioning groove 15. During the downward movement of the inspection pin 31, the sliding direction of the abutment column 32 is guided by the inner wall of the sleeve 7. The horizontal sliding of the abutment column 32 will drive the first slide 12 and the second slide 13 to slide in the corresponding direction. When the abutment column 32 completely enters the sleeve 7, the first micrometer 332 and the second micrometer 342 can be used to perform a secondary inspection on the first slide 12 and the second slide 13 and record the changed values. After that, the actual offset of the sleeve 7 position can be obtained by calculating the difference between the secondary inspection value and the initial value. The overall measurement process is simple and convenient.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A component inner hole detection device, characterized in that: The invention comprises a testing platform (1), wherein the testing platform (1) is provided with a first testing structure (2) for testing whether a sleeve (7) is qualified, and the testing platform (1) is provided with a second testing structure (3) for testing the position offset of the sleeve (7) of a qualified component.
2. A component inner hole detection device according to claim 1, characterized in that: The detection platform (1) comprises a base (11), a first slide (12) sliding on the base (11), a second slide (13) sliding on the first slide (12), and a bearing platform (14) fixedly connected to the second slide (13), wherein the first slide (12) slides along the width direction of the base (11), the second slide (13) slides along the length direction of the base (11), and a positioning groove (15) is provided on the bearing platform (14).
3. A component inner hole detection device according to claim 2, characterized in that: The first detection structure (2) comprises a positioning pin (21) arranged on the supporting platform (14) and a plug post (22) for inserting into the sleeve (7); the plug post (22) is coaxially fixed on the positioning pin (21); and the end of the positioning pin (21) can be inserted and embedded in the positioning groove (15).
4. A component inner hole detection device according to claim 3, characterized in that: The base (11) is provided with a first locking component (4) for locking the first slide seat (12), and a second locking component (5) for locking the second slide seat (13).
5. A component inner hole detection device according to claim 4, characterized in that: The first locking assembly (4) comprises a first mounting block (41) fixed on the base (11), a first screw rod (42) arranged on the first mounting block (41), and a first positioning block (43) arranged on the first screw rod (42); the first screw rod (42) passes through the first mounting block (41) and the first positioning block (43) and is threadedly connected to the first slide seat (12); the second locking assembly (5) comprises a second mounting block (51) fixed on the first slide seat (12), a second screw rod (52) arranged on the second mounting block (51), and a second positioning block (53) arranged on the second screw rod (52); the second screw rod (52) passes through the second mounting block (51) and the second positioning block (53) and is threadedly connected to the second slide seat (13).
6. A component inner hole detection device according to claim 5, characterized in that: A first avoidance groove (431) is formed at one end of the first positioning block (43), and a first handle (432) is fixedly connected to the other end of the first positioning block (43); the first screw rod (42) passes through the first avoidance groove (431) and is threadedly connected to the first slide seat (12); a second avoidance groove (531) is formed at one end of the second positioning block (53), and a second handle (532) is fixedly connected to the other end of the second positioning block (53); the second screw rod (52) passes through the second avoidance groove (531) and is threadedly connected to the second slide seat (13).
7. The component inner hole detection device according to claim 2, characterized in that: The second detection structure (3) comprises a detection pin (31) arranged on the supporting platform (14), an abutment column (32) coaxially fixed on the detection pin (31), a first detection component (33) arranged on the base (11) for detecting the displacement of the first slide (12), and a second detection component (34) arranged on the first slide (12) for detecting the displacement of the second slide (13), wherein the abutment column (32) is truncated cone-shaped, and the upper bottom surface of the abutment column (32) is arranged toward the supporting platform (14), and the end of the detection pin (31) can be inserted and embedded in the positioning groove (15).
8. A component inner hole detection device according to claim 7, characterized in that: The first detection component (33) comprises a third mounting block (331) fixed on the base (11), and a first micrometer (332) detachably connected to the third mounting block (331); the probe of the first micrometer (332) passes through the third mounting block (331) and abuts against the side wall of the first slide seat (12); the second detection component (34) comprises a fourth mounting block (341) fixed on the base (11), and a second micrometer (342) detachably connected to the fourth mounting block (341); the probe of the second micrometer (342) passes through the fourth mounting block (341) and abuts against the side wall of the second slide seat (13).