Reinforcing steel bar tensile testing machine with dust removal device

The steel bar tensile testing machine with a dust removal device effectively collects and filters metal dust using a suction mechanism, addressing the health hazards and usability issues caused by dust dispersion during steel bar fracture.

CN222280345UActive Publication Date: 2024-12-31SHANGHAI SHENKE CONSTR ENG QUALITY INSPECTION CO LTD
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Patent Information

Application Number
CN202420832256.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-31
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Metal dust generated during the tensile fracture of steel bars in testing machines easily contaminates workers' skin and is inhaled, posing health risks and affecting the machine's usability.

Method used

A steel bar tensile testing machine equipped with a dust removal device that includes a dust suction mechanism with a bellows, fan blades, filter screen, and collection box to collect and filter metal dust, and an adjustable mounting system to accommodate different steel bar lengths.

Benefits of technology

Reduces the dispersion of metal dust, minimizing inhalation and skin contamination of workers, thereby enhancing the safety and usability of the testing machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforcing steel bar tensile testing machine with a dust removal device, and relates to the technical field of reinforcing steel bar tensile tests. A steel bar tensile testing machine with a dust removal device comprises a cabinet body, a first hydraulic telescopic rod is fixed to the cabinet body, a second hydraulic telescopic rod is arranged on one side face of the first hydraulic telescopic rod, the lower end of the second hydraulic telescopic rod is fixedly connected with the cabinet body, and a first sliding rod and a second sliding rod are fixed to the end, away from the second hydraulic telescopic rod, of the cabinet body. An upper clamp is mounted at the upper ends of the first hydraulic telescopic rod and the first sliding rod, a lower clamp is mounted at the upper ends of the second hydraulic telescopic rod and the second sliding rod, and a dust collection mechanism is arranged between the mounting plate and the upper clamp. And during stretching, metal dust generated when the reinforcing steel bar is snapped is sucked and collected through the dust collection mechanism, so that drifting of the metal dust is reduced, the situation that nearby workers suck the metal dust into the body and contaminate the skin is reduced, and the tester is convenient to use.
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Description

Technical Field

[0001] The present application relates to the technical field of steel bar tensile testing, and in particular to a steel bar tensile testing machine with a dust removal device. Background Art

[0002] The steel bar tensile testing machine is a device mainly used to test the tensile properties and mechanical indicators of steel bars. It adopts hydraulic transmission and control system to measure the tensile strength, yield strength, elongation and other parameters by stretching the steel bars. It is widely used in construction engineering, bridge engineering, road engineering and other fields, providing reliable guarantee for engineering quality.

[0003] A steel bar tensile testing machine mentioned in an existing Chinese public patent (authorization announcement number: CN211085959U) relates to a steel bar tensile testing machine, which solves the problem that the existing steel bar tensile testing machine needs to repeatedly install an extensometer when testing the next steel bar, which is very troublesome and has safety hazards. It includes a machine body, an extensometer is provided on the machine body, a horizontal plate is horizontally provided on the machine body, a vertical plate is slidably connected to the horizontal plate along the length direction of the horizontal plate, the extensometer is provided on the vertical plate, and a driving component for driving the vertical plate to slide is provided on the horizontal plate. The utility model has the effect of not needing to remove the extensometer when replacing the test steel bar, thereby facilitating the operation of the operator and avoiding safety hazards.

[0004] When the steel bar tensile testing machine is in use, it is used to detect the steel bars. The steel bars are stretched until they break through the testing machine, and steel bars of different lengths, diameters or materials are tested, and the test data are tested. However, metal dust is easily generated during the steel bar stretching and breaking process. When the generated metal dust floats around the testing machine, it is easy to be inhaled by the surrounding workers or contaminated on the skin, which can easily cause harm to the health of the workers and affect the use of the testing machine. Utility Model Content

[0005] The purpose of the present application is to solve the problem that metal dust is easily generated during the tensile fracture of steel bars, and when the generated metal dust floats around the testing machine, it is easy to be inhaled into the body or contaminated on the skin by the surrounding workers, which can easily cause harm to the health of the workers and affect the use of the testing machine. The present application provides a steel bar tensile testing machine with a dust removal device.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A steel bar tensile testing machine with a dust removal device comprises a cabinet, a hydraulic telescopic rod 1 is fixed on the cabinet, a hydraulic telescopic rod 2 is arranged on the side of the hydraulic telescopic rod 1, the lower end of the hydraulic telescopic rod 2 is fixedly connected to the cabinet, a sliding rod 1 and a sliding rod 2 are fixed on one end of the cabinet away from the hydraulic telescopic rod 2, a telescopic sleeve is installed on the sliding rod 1 and the sliding rod 2, an upper clamp is installed on the upper end of the hydraulic telescopic rod 1 and the sliding rod 1, a lower clamp is installed on the upper end of the hydraulic telescopic rod 2 and the sliding rod 2, a mounting plate is arranged on the side of the cabinet, and a dust suction mechanism is arranged between the mounting plate and the upper clamp.

[0008] By adopting the above technical solution, the upper clamp and the lower clamp are relatively far apart, and the steel bar is stretched until it breaks. During the stretching, the metal dust generated when the steel bar is broken is sucked in and collected through the dust suction mechanism, thereby reducing the dispersion of metal dust and the possibility of nearby workers inhaling the dust into their bodies and getting it contaminated on their skin, thereby facilitating the use of the testing machine.

[0009] Furthermore, the dust suction mechanism includes a bellows fixed on the side of the mounting plate, a connecting pipe is fixed on one end of the bellows, a trumpet is fixed on the end of the connecting pipe away from the bellows, the trumpet corresponds to the upper clamp and the lower clamp, an exhaust pipe is fixed on the end of the bellows away from the connecting pipe, and a dust suction assembly is arranged between the connecting pipe and the bellows.

[0010] By adopting the above technical solution, the sucked metal dust enters the connecting pipe from the bellows and then enters the bellows, thereby sucking in the metal dust generated when the steel bar is broken.

[0011] Furthermore, the dust collection assembly includes a motor fixed in a bellows, the output end of the motor is fixed with fan blades distributed in an array, the fan blades correspond to the connecting pipes, and a collecting piece is provided between the fan blades and the connecting pipe.

[0012] By adopting the above technical solution, the rotation of the motor drives the fan blades to generate suction, providing power for sucking in dust.

[0013] Furthermore, the collecting member includes a filter screen arranged in the wind box, the filter screen is located on the side of the fan blade away from the motor, a collecting box is fixed to the side of the filter screen, and the collecting box is located between the filter screen and the connecting pipe.

[0014] By adopting the above technical solution, when metal dust passes through the filter, it is blocked and filtered by the filter. The metal dust blocked and filtered by the filter falls from the filter into the collection box, which is convenient for cleaning and collecting the metal dust.

[0015] Furthermore, one end of the filter screen and the collecting box both extend out of the bellows, and the filter screen and the collecting box are both slidably arranged with the bellows.

[0016] By adopting the above technical solution, the collection box and the filter screen are pulled out from the bellows, making it convenient for workers to clean or replace the collection box and the filter screen.

[0017] Furthermore, a rotating column is fixed to the side of the bellows, a spring sheet is rotatably connected to the rotating column, a limiting groove is fixed to one end of the spring sheet corresponding to the collecting box, and the spring sheet is located in the limiting groove.

[0018] By adopting the above technical solution, the spring piece is pulled to make the elastic force disengage from the limiting groove, and then the spring piece is rotated on the rotating column to release the resistance to the collection box, making it easier for the staff to disassemble.

[0019] Furthermore, a fixing plate 1 is fixed to the side of the cabinet, a motor is fixed to the side of the fixing plate 1, an output end of the motor passes through the fixing plate 1 and is fixedly connected to a screw rod, a moving block 1 is threadedly connected to the screw rod, an end of the moving block 1 away from the screw rod is fixedly connected to the mounting plate, and a limiting component is provided at the end of the mounting plate away from the screw rod.

[0020] By adopting the above technical solution, the motor drives the screw to rotate, so that the moving block moves on the screw, driving the mounting plate to move on the cabinet to adapt to the inhalation of metal dust when steel bars of different lengths are stretched, so that the trumpet tube is in a suitable position to facilitate the inhalation of metal dust.

[0021] Furthermore, the limiting component includes a fixing plate 2 fixed on the cabinet, a limiting column is fixed on the fixing plate 2, a moving block 2 is fixed at one end of the mounting plate away from the moving block 1, and the limiting column slides through the moving block 2.

[0022] By adopting the above technical solution, the second moving block slides on the limiting column to limit the mounting plate.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. When the steel bar tensile testing machine is stretching, start the motor, and the motor rotation drives the fan blades to rotate to generate suction. The suction enters the trumpet tube from the connecting pipe to inhale the metal dust generated when the steel bar is stretched. The inhaled metal dust then enters the connecting pipe from the trumpet tube and then enters the bellows. When the metal dust passes through the filter, it is blocked and filtered by the filter. The air is discharged from the exhaust pipe. The metal dust blocked and filtered by the filter falls from the filter into the collection box. The metal dust generated when the steel bar is broken is inhaled and collected through the dust suction mechanism, which reduces the dispersion of metal dust and reduces the inhalation and skin contamination of nearby workers, making it easier to use the testing machine.

[0025] 2. When the position of the bell mouth needs to be adjusted, start the motor, and the motor drives the screw to rotate, so that the moving block 1 moves on the screw, driving the mounting plate to move on the cabinet. During movement, the moving block 2 slides on the limiting column to limit the mounting plate, so that the bellows drives the bellows to move to adapt to the inhalation of metal dust when steel bars of different lengths are stretched, so that the bellows is in a suitable position to facilitate the inhalation of metal dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the first structural schematic diagram of the steel bar tensile testing machine in this application.

[0027] Figure 2 It is a schematic diagram of the internal structure of the steel bar tensile testing machine in this application.

[0028] Figure 3 It is the second structural schematic diagram of the steel bar tensile testing machine in this application.

[0029] Figure 4 It is the third structural schematic diagram of the steel bar tensile testing machine in this application.

[0030] Description of reference numerals:

[0031] 1. Cabinet; 2. Hydraulic telescopic rod 1; 3. Hydraulic telescopic rod 2; 4. Sliding rod 1; 5. Sliding rod 2; 6. Upper clamp; 7. Lower clamp; 8. Mounting plate; 9. Bellows; 10. Connecting pipe; 11. Speaker pipe; 12. Exhaust pipe; 13. Motor; 14. Fan blades; 15. Filter; 16. Collecting box; 17. Rotating column; 18. Shrapnel; 19. Fixed plate 1; 20. Motor; 21. Screw; 22. Moving block 1; 23. Fixed plate 2; 24. Limiting column; 25. Moving block 2. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a steel bar tensile testing machine with a dust removal device.

[0034] Reference Figure 1 A steel bar tensile testing machine with a dust removal device comprises a cabinet 1, a hydraulic telescopic rod 2 is fixed on the cabinet 1, a hydraulic telescopic rod 2 3 is arranged on the side of the hydraulic telescopic rod 2, the lower end of the hydraulic telescopic rod 2 3 is fixedly connected to the cabinet 1, a sliding rod 4 and a sliding rod 2 5 are fixed on the end of the cabinet 1 away from the hydraulic telescopic rod 2 3, and telescopic sleeves are installed on the sliding rod 4 and the sliding rod 2 5, an upper clamp 6 is installed on the upper end of the hydraulic telescopic rod 2 and the sliding rod 4, a lower clamp 7 is installed on the upper end of the hydraulic telescopic rod 2 3 and the sliding rod 2 5, a mounting plate 8 is arranged on the side of the cabinet 1, and a dust suction mechanism is arranged between the mounting plate 8 and the upper clamp 6.

[0035] When the steel bar tensile testing machine is in use, the staff will put the steel bar to be tested between the upper clamp 6 and the lower clamp 7. The upper clamp 6 and the lower clamp 7 will fix the steel bar, and then move the hydraulic telescopic rod 1 2 and the hydraulic telescopic rod 2 3 to make the upper clamp 6 and the lower clamp 7 relatively far apart, and stretch the steel bar until it breaks. During the stretching, the metal dust generated when the steel bar is broken is sucked in and collected through the dust suction mechanism, so as to reduce the dispersion of metal dust and the inhalation and skin contamination of nearby staff, thereby facilitating the use of the testing machine.

[0036] Reference Figure 2 and Figure 3 The dust collection mechanism includes a bellows 9 fixed to the side of the mounting plate 8, a connecting pipe 10 is fixed on one end of the bellows 9, a trumpet 11 is fixed on the end of the connecting pipe 10 away from the bellows 9, and the trumpet 11 corresponds to both the upper clamp 6 and the lower clamp 7. An exhaust pipe 12 is fixed on the end of the bellows 9 away from the connecting pipe 10, and a dust collection component is arranged between the connecting pipe 10 and the bellows 9. The dust collection component includes a motor 13 fixed in the bellows 9, a fan blade 14 is fixed to the output end of the motor 13 and is distributed in an array, the fan blade 14 corresponds to the connecting pipe 10, and a collecting piece is arranged between the fan blade 14 and the connecting pipe 10. The collecting piece includes a filter screen 15 arranged in the bellows 9, the filter screen 15 is located on the side of the fan blade 14 away from the motor 13, a collecting box 16 is fixed on the side of the filter screen 15, and the collecting box 16 is located between the filter screen 15 and the connecting pipe 10. One end of the filter screen 15 and the collection box 16 both extend out of the bellows 9, and the filter screen 15 and the collection box 16 are both slidably arranged with the bellows 9. A rotating column 17 is fixed to the side of the bellows 9, and a spring 18 is rotatably connected to the rotating column 17. A limiting groove is fixed to one end of the spring 18 corresponding to the collection box 16, and the spring 18 is located in the limiting groove.

[0037] When the steel bar tensile testing machine is in use, the motor 13 is started, and the rotation of the motor 13 drives the fan blade 14 to rotate and generate suction. The suction enters the bellows 11 from the connecting pipe 10 to suck in the metal dust generated when the steel bar is stretched. The sucked metal dust then enters the connecting pipe 10 from the bellows 11 and then enters the bellows 9. When the metal dust passes through the filter 15, it is blocked and filtered by the filter 15. The air is discharged from the exhaust pipe 12. The metal dust blocked and filtered by the filter 15 falls from the filter 15 into the collection box 16, which is convenient for cleaning and collecting the metal dust. When the collection box 16 and the filter 15 need to be cleaned, First, close the hydraulic telescopic rod 2 to stop the test, then pull the spring piece 18 to make the elastic force disengage from the limiting groove, and then rotate the spring piece 18 on the rotating column 17 to release the resistance to the collection box 16, and then pull the collection box 16 and the filter 15 out of the bellows 9, so that the workers can clean or replace the collection box 16 and the filter 15, replace them with new ones, and then reset the spring piece 18, which is convenient for the workers to disassemble. Through the dust suction mechanism, the metal dust generated when the steel bar is broken is sucked in and collected, reducing the dispersion of metal dust and reducing the inhalation of nearby workers and contamination of their skin, which is convenient for the use of the testing machine.

[0038] Reference Figure 4 A fixing plate 19 is fixed to the side of the cabinet 1, a motor 20 is fixed to the side of the fixing plate 19, an output end of the motor 20 penetrates the fixing plate 19 and is fixedly connected to a screw rod 21, a moving block 22 is threadedly connected to the screw rod 21, and the moving block 22 is fixedly connected to the mounting plate 8 at one end away from the screw rod 21, and a limiting component is provided at one end of the mounting plate 8 away from the screw rod 21. The limiting component includes a fixing plate 23 fixed to the cabinet 1, a limiting column 24 is fixed to the fixing plate 23, a moving block 25 is fixed to one end of the mounting plate 8 away from the moving block 22, and the limiting column 24 slides through the moving block 25.

[0039] When the steel bar tensile testing machine is in use, when the position of the bell mouth needs to be adjusted, the motor 20 is started, and the motor 20 drives the screw 21 to rotate, so that the moving block 1 22 moves on the screw 21, and drives the mounting plate 8 to move on the cabinet 1. During the movement, the moving block 25 slides on the limiting column 24 to limit the mounting plate 8, so that the bellows 9 drives the bell tube 11 to move, so as to adapt to the inhalation of metal dust when steel bars of different lengths are stretched, so that the bell tube 11 is in a suitable position to facilitate the inhalation of metal dust.

[0040] The implementation principle of the steel bar tensile testing machine with a dust removal device in this embodiment is as follows: when the steel bar tensile testing machine is used, the staff puts the steel bar to be tested between the upper clamp 6 and the lower clamp 7, the upper clamp 6 and the lower clamp 7 fix the steel bar, and then the upper clamp 6 and the lower clamp 7 are moved away from each other by the movement of the hydraulic telescopic rod 1 2 and the hydraulic telescopic rod 2 3, and the steel bar is stretched until it breaks;

[0041] When the steel bar tensile testing machine is stretched, the motor 13 is started, and the rotation of the motor 13 drives the fan blade 14 to rotate to generate suction. The suction enters the bellows 11 from the connecting pipe 10 to suck in the metal dust generated when the steel bar is stretched. The sucked metal dust then enters the connecting pipe 10 from the bellows 11 and then enters the bellows 9. When the metal dust passes through the filter 15, it is blocked and filtered by the filter 15. The air is discharged from the exhaust pipe 12, and the metal dust blocked and filtered by the filter 15 falls from the filter 15 into the collection box. 16, it is convenient to clean and collect metal dust. When it is necessary to clean the collection box 16 and the filter screen 15, first close the hydraulic telescopic rod 12, stop the test, then pull the spring piece 18 to make the elastic force disengage from the limiting groove, and then rotate the spring piece 18 on the rotating column 17 to release the resistance to the collection box 16, and then pull the collection box 16 and the filter screen 15 out of the bellows 9, replace them with new ones, and then reset the spring piece 18, which is convenient for the staff to disassemble and clean or replace the collection box 16 and the filter screen 15;

[0042] When the position of the bell mouth needs to be adjusted, the motor 20 is started, and the motor 20 drives the screw 21 to rotate, so that the moving block 1 22 moves on the screw 21, and drives the mounting plate 8 to move on the cabinet 1. During the movement, the moving block 25 slides on the limiting column 24 to limit the mounting plate 8, so that the bellows 9 drives the bellows 11 to move, so as to adapt to the inhalation of metal dust when the steel bars of different lengths are stretched, so that the bellows 11 is in a suitable position to facilitate the inhalation of metal dust.

Claims

1. A steel bar tensile testing machine with a dust removal device, comprising a cabinet (1), characterized in that: A hydraulic telescopic rod 1 (2) is fixed on the cabinet (1), a hydraulic telescopic rod 2 (3) is arranged on the side of the hydraulic telescopic rod 1 (2), the lower end of the hydraulic telescopic rod 2 (3) is fixedly connected to the cabinet (1), a sliding rod 1 (4) and a sliding rod 2 (5) are fixed on one end of the cabinet (1) away from the hydraulic telescopic rod 2 (3), and telescopic sleeves are installed on the sliding rod 1 (4) and the sliding rod 2 (5), an upper clamp (6) is installed on the upper end of the hydraulic telescopic rod 1 (2) and the sliding rod 1 (4), and a lower clamp (7) is installed on the upper end of the hydraulic telescopic rod 2 (3) and the sliding rod 2 (5), a mounting plate (8) is arranged on the side of the cabinet (1), and a dust suction mechanism is arranged between the mounting plate (8) and the upper clamp (6).

2. A steel bar tensile testing machine with a dust removal device according to claim 1, characterized in that: The dust collection mechanism comprises a bellows (9) fixed to the side of the mounting plate (8); a connecting pipe (10) is fixed to one end of the bellows (9); a bellows (11) is fixed to the end of the connecting pipe (10) away from the bellows (9); the bellows (11) corresponds to both the upper clamp (6) and the lower clamp (7); an exhaust pipe (12) is fixed to the end of the bellows (9) away from the connecting pipe (10); and a dust collection assembly is provided between the connecting pipe (10) and the bellows (9).

3. A steel bar tensile testing machine with a dust removal device according to claim 2, characterized in that: The dust collection assembly comprises a motor (13) fixed in a bellows (9); fan blades (14) are fixed to the output end of the motor (13) and are distributed in an array; the fan blades (14) correspond to the connecting pipes (10); and a collecting member is provided between the fan blades (14) and the connecting pipes (10).

4. A steel bar tensile testing machine with a dust removal device according to claim 3, characterized in that: The collecting member comprises a filter screen (15) arranged in the wind box (9), the filter screen (15) being located on a side of the fan blade (14) away from the motor (13), a collecting box (16) being fixed on a side of the filter screen (15), and the collecting box (16) being located between the filter screen (15) and the connecting pipe (10).

5. A steel bar tensile testing machine with a dust removal device according to claim 4, characterized in that: One end of the filter screen (15) and the collecting box (16) both extend out of the bellows (9), and the filter screen (15) and the collecting box (16) are both slidably arranged with the bellows (9).

6. A steel bar tensile testing machine with a dust removal device according to claim 5, characterized in that: A rotating column (17) is fixed to the side of the bellows (9), a spring sheet (18) is rotatably connected to the rotating column (17), a limiting groove is fixed to one end of the spring sheet (18) corresponding to the collecting box (16), and the spring sheet (18) is located in the limiting groove.

7. The steel bar tensile testing machine with a dust removal device according to claim 1, characterized in that: A fixing plate (19) is fixed to the side of the cabinet (1), a motor (20) is fixed to the side of the fixing plate (19), an output end of the motor (20) passes through the fixing plate (19) and is fixedly connected to a screw rod (21), a moving block (22) is threadedly connected to the screw rod (21), an end of the moving block (22) away from the screw rod (21) is fixedly connected to the mounting plate (8), and a limiting component is provided at an end of the mounting plate (8) away from the screw rod (21).

8. The steel bar tensile testing machine with a dust removal device according to claim 7, characterized in that: The limiting assembly comprises a second fixing plate (23) fixed on the cabinet (1), a limiting column (24) being fixed on the second fixing plate (23), a second moving block (25) being fixed on one end of the mounting plate (8) away from the first moving block (22), and the limiting column (24) slidingly passing through the second moving block (25).