Automatic equipment for assembling inductance base PIN and BASE

Abstract

The utility model discloses an inductance base PIN and BASE assembly automation equipment, which comprises a base vibration sorting disc, two PIN vibration sorting discs, a carrying mechanism and a PIN mechanism, a movable workbench is arranged on the ground, the base vibration sorting disc and the PIN vibration sorting discs are arranged on the workbench, the PIN vibration sorting discs are arranged on the base vibration sorting disc, the carrying mechanism is arranged on the PIN vibration sorting discs, and the carrying mechanism is arranged on the PIN mechanism. Each base vibration sorting disc and each PIN vibration sorting disc are in butt joint with straight vibration rails, a PIN planting mechanism is arranged on the workbench, and the multiple straight vibration rails are in butt joint with the PIN planting mechanism. The assembly operation of PIN and base procedures is realized, the assembly process is completely and automatically completed, the quality is ensured, and the efficiency is improved.

Description

Technical Field

[0001] The utility model designs the technical field of power supply circuits, and specifically relates to an automated device for assembling an inductor base PIN and a BASE. Background Art

[0002] When assembling the current inductor, it is necessary to assemble the base of the inductor first, then glue the bottom of the wound magnetic core to the top of the base, and then put the magnetic ring on the magnetic core to complete the assembly; the current base assembly mainly involves connecting the base BASE with the PIN pin. Since the base and the PIN pin are relatively small, the assembly is mainly completed by manually clamping the base and the PIN pin with tweezers. The assembly speed is relatively slow and requires a lot of manual operation, which results in low production efficiency and high labor costs, which cannot meet the current automated production process. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the utility model proposes an automated device for assembling a PIN and a BASE, which facilitates the automated assembly of the inductor base, thereby improving efficiency and reducing costs.

[0004] To achieve the above purpose, the utility model provides: an automated device for assembling an inductor base PIN and BASE, including a base vibration sorting plate, a PIN foot vibration sorting plate, a transport mechanism and a PIN foot mechanism, wherein a movable workbench is placed on the ground, a base vibration sorting plate and a PIN foot vibration sorting plate are installed on the workbench, wherein there are two PIN foot vibration sorting plates, each of which is connected to a straight vibration track, and a PIN foot mechanism is arranged on the workbench, and multiple straight vibration tracks are connected to the PIN foot mechanism;

[0005] The PIN foot mechanism docking includes an assembly fixture, a left PIN foot pusher and a right PIN foot pusher. The left PIN foot pusher and the right PIN foot pusher are arranged on both sides of the assembly fixture. A base positioning groove is arranged on the assembly fixture. PIN foot moving grooves are arranged on both sides of the base positioning groove. The base positioning groove is connected with the PIN foot moving grooves on both sides. A push block is arranged in each PIN foot moving groove. The push block is connected with the left PIN foot pusher and the right PIN foot pusher. The push block is pushed to move by the left PIN foot pusher and the right PIN foot pusher. The base positioning groove and the PIN foot moving groove are both docked with a straight vibration track.

[0006] A transport mechanism is arranged above the base positioning groove, and the transport mechanism includes a biaxial moving component and a transport nozzle. A vertical transport nozzle is arranged above the base positioning groove, and a biaxial moving component is arranged between the transport nozzle and the workbench; a discharge track is arranged on one side of the assembly fixture, and the assembled base is transported to the discharge track through the transport nozzle.

[0007] Preferably, a detection component is arranged above the joint between each PIN foot moving groove and the straight vibration track, and the detection component includes a mounting block and a proximity switch, wherein the mounting block is installed on an assembly jig, and the mounting block is located above the PIN foot moving groove, and the proximity switch is installed on the mounting block and the proximity switch faces the PIN foot moving groove.

[0008] Preferably, a pressure plate is provided at the connection between the straight vibration track and the PIN foot moving groove, and a pressure plate is provided at the connection between the straight vibration track and the base positioning groove.

[0009] Preferably, a telescopic component is provided on the top of the transport nozzle, a buffer spring is sleeved on the telescopic component, a glue dispensing component is installed on the telescopic component, and the glue dispensing component includes a connecting frame and a glue dispensing head, wherein a rectangular connecting frame is installed on the transport nozzle, and multiple glue dispensing heads are installed on the connecting frame, and each glue dispensing head is located above the joint between the base and the PIN pin.

[0010] Compared with the prior art, the utility model has the advantages of realizing the assembly operation of the PIN and the base process, and the assembly process is fully completed automatically, thereby ensuring quality and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a three-dimensional view of the first embodiment of the present utility model.

[0012] Figure 2 It is a top view of the first embodiment of the utility model.

[0013] Figure 3 It is a left view of the first embodiment of the present utility model.

[0014] Figure 4 It is a schematic diagram of a set of vertical fixtures according to an embodiment of the utility model.

[0015] Figure 5 It is a schematic diagram of a transport nozzle according to the second embodiment of the present utility model.

[0016] Figure 6 This is a schematic diagram of the assembly of the base and PIN pins.

[0017] Among them, 1. Base vibration sorting plate, 2. PIN foot vibration sorting plate, 3. Transport mechanism, 4. Double-axis moving component, 5. Transport suction nozzle, 6. PIN foot mechanism, 7. Assembly fixture, 8. Base positioning groove, 9. Push block, 10. PIN foot moving groove, 11. Left PIN foot pusher, 12. Right PIN foot pusher, 13. Workbench, 14. Vertical vibration track, 15. Discharge track, 16. Detection component, 17. Mounting block, 18. Proximity switch, 19. Press plate, 20. Telescopic component, 21. Buffer spring, 22. Glue dispensing component, 23. Connecting frame, 24. Glue dispensing head. DETAILED DESCRIPTION

[0018] Now in conjunction with the accompanying drawings, the utility model is further explained.

[0019] Embodiment 1: Figure 1-4As shown, an automated device composed of an inductor base PIN and BASE comprises a base vibration sorting plate 1, a PIN foot vibration sorting plate 2, a transport mechanism 3 and a PIN foot mechanism 6, wherein a movable workbench 13 is placed on the ground, a base vibration sorting plate 1 and a PIN foot vibration sorting plate 2 are installed on the workbench 13, wherein there are two PIN foot vibration sorting plates 2, and a straight vibration track 14 is connected to each base vibration sorting plate 1 and each PIN foot vibration sorting plate 2, and a PIN foot mechanism 6 is arranged on the workbench 13, and a plurality of straight vibration tracks 14 are connected to the PIN foot mechanism 6, wherein a large number of The PIN foot vibration sorting plate 2 is installed on the left and right sides of the workbench 13, and the PIN foot is placed in the PIN foot vibration sorting plate 2, and the PIN foot is sorted and arranged by the PIN foot vibration sorting plate 2 and transported on the conveyor belt straight vibration track 14. The PIN foot vibration sorting plate 2 PIN foot mechanism docking includes an assembly fixture 7, a left PIN foot pusher 11 and a right PIN foot pusher 12. The assembly fixture 7 is installed on the workbench 13 by bolts. The left PIN foot pusher 11 and the right PIN foot pusher 12 are provided on the workbench 13 on the left and right sides of the assembly fixture 7. The left PIN foot pusher 11 and the right PIN foot pusher 12 are both movable slides. A base positioning groove 8 is opened at the center of the top surface of the assembly fixture 7. The base positioning groove extends forward to the side of the assembly fixture 7. The straight vibration track 14 connected to the base vibration sorting disk 1 is docked and connected with the base positioning groove 8; a transversely arranged PIN foot moving groove 10 is opened on the left and right sides of the base positioning groove 8. The base positioning groove 8 is connected with the PIN foot moving grooves 10 on both sides. A push block 9 is embedded in each PIN foot moving groove 10 (the outer wall of the push block 9 is in contact with the inner wall of the PIN foot moving groove 10). The push block 9 is connected to the left PIN foot pusher 11 and the right PIN foot pusher 1 2 is connected by bolt fastening, the push block 9 is pushed to move by the left PIN foot pusher 11 and the right PIN foot pusher 12, the straight vibration track 14 connected to the PIN foot vibration sorting disk 2 passes through the positioning fixture and is connected to the PIN foot moving groove 10, the straight vibration track 14 located on the front side of the assembly fixture 7 transports the base to the base positioning groove 8, the outer wall of the base fits with the inner wall of the base positioning groove 8, the two straight vibration tracks 14 located on the rear side of the assembly fixture 7 transport the PIN foot to the PIN foot moving groove 10, and then the push blocks 9 on the left and right sides move to the middle, the push blocks 9 move the PIN foot to the base, and at the same time, the PIN foot is clamped on the base to complete the assembly;

[0020] A transport mechanism 3 is arranged above the base positioning groove 8, and the transport mechanism 3 includes a double-axis moving component 4 and a transport nozzle 5. A vertical transport nozzle 5 is arranged above the base positioning groove 8 (the bottom of the transport nozzle 5 is a negative pressure suction head connected to the negative pressure pump, so that the transport nozzle 5 can adsorb the base), and a double-axis moving component 4 is arranged between the transport nozzle 5 and the workbench 13. The double-axis moving component 4 includes a mounting plate, a transport front and rear cylinder, and a transport upper and lower cylinder. A vertically arranged mounting plate is installed on the workbench 13 by bolt fastening, and a transport front and rear cylinder is installed on the top of the mounting plate by bolt fastening. Cylinder, the front and rear cylinders for transport are slide cylinders, and the upper and lower transport cylinders are fixed on the pistons of the front and rear cylinders by bolt fastening. The upper and lower transport cylinders are also slide cylinders, and a transport nozzle 5 is installed on the piston rods of the upper and lower transport cylinders by bolts, so that the forward and backward movement and lifting of the transport nozzle 5 can be realized; a discharge track 15 is installed on the workbench 13 on the rear side of the assembly fixture 7 by bolt fastening, wherein the discharge track 15, the base positioning groove 8 and the straight vibration track 14 of the conveying base are located on the same axis, and the assembled base is transported to the discharge track 15 for transportation by the transport nozzle 5.

[0021] A detection assembly 16 is arranged above the joint between each PIN foot moving groove 10 and the straight vibration track 14. The detection assembly 16 includes a mounting block 17 and a proximity switch 18. The mounting block 17 is mounted on the assembly fixture 7 by bolt fastening. The mounting block 17 is located above the connection between the PIN foot moving groove 10 and the straight vibration track 14. The proximity switch 18 is installed on the mounting block 17 and faces the PIN foot moving groove 10. The proximity switch 18 is a Balluff BFO005U proximity switch 18 model BFO D22-LAP-KB-EAK-15-02, when the PIN foot in the straight vibration track 14 enters the PIN foot moving groove 10, the proximity switch 18 is triggered, and the proximity switch 18 is connected to the single-chip microcomputer through a wire. The single-chip microcomputer is connected to the left PIN foot pusher 11 and the right PIN foot pusher 12. The single-chip microcomputer controls the left PIN foot pusher 11 and the right PIN foot pusher 12 to lift and retract. When the PIN foot moves to the bottom of the proximity switch 18, the proximity switch 18 is triggered, so that the single-chip microcomputer controls the left PIN foot pusher 11 and the right PIN foot pusher 12 to lift and complete the assembly of the PIN foot and the base. After the assembly is completed, the left PIN foot pusher 11 and the right PIN foot pusher 12 return to their positions and stay away from the base.

[0022] A pressure plate 19 is fixed at the connection between the straight vibration track 14 and the PIN foot moving groove 10 by means of bolt fastening, and a pressure plate 19 is installed at the connection between the straight vibration track 14 and the base positioning groove 8 by means of bolt fastening; the PIN foot and the base are pressed by the pressure plate 19, and the PIN foot and the base are transported on the straight vibration track 14, and the PIN foot and the base at the end of the straight vibration track 14 are pressed by the pressure plate 19 to prevent the PIN foot and the base from jumping upward and detaching from the straight vibration track 14 due to the large squeezing force at the end of the straight vibration track 14.

[0023] Embodiment 2: Except for the following structure which is different from that of embodiment 1, the other structures are consistent with those of embodiment 1. Figure 5 As shown: a telescopic component 20 is fixed to the top of the transport nozzle by bolt fastening (the top of the telescopic component 20 is installed on the piston rod of the upper and lower cylinders of the transport by bolt fastening, and the bottom of the telescopic component 20 is installed on the top of the transport nozzle by bolt fastening, and the telescopic component 20 is a telescopic rod with inner and outer parts nested in each other), a buffer spring 21 is sleeved on the telescopic component 20 (the two ends of the buffer spring 21 are fixed to the inner rod and the outer rod of the telescopic rod by welding), and a dispensing component 22 is installed on the inner rod of the telescopic component 20 by welding, and the dispensing component 22 includes a connecting frame 23 , a glue dispensing head 24, wherein a rectangular connecting frame 23 is fixed on the inner rod of the telescopic component 20 by welding, and four glue dispensing heads 24 are installed on the connecting frame 23 by bolt fastening, and each glue dispensing head 24 is located above the joint between the base and the PIN foot. When the transport nozzle 5 descends, the glue dispensing head 24 descends with the transport nozzle 5, and the telescopic component 20 is compressed. At the same time, the glue dispensing head 24 contacts the top surface of the base for glue dispensing, and then the transport nozzle 5 rises, the glue dispensing head 24 leaves the base, and the negative pressure nozzle is pressed on the base, so that glue can be dispensed to ensure the assembly strength of the PIN foot and the base.

Claims

1. An automated device for assembling an inductor base PIN and BASE, comprising a base vibration sorting plate, a PIN foot vibration sorting plate, a transport mechanism and a PIN foot mechanism, wherein a movable workbench is placed on the ground, a base vibration sorting plate and a PIN foot vibration sorting plate are installed on the workbench, wherein there are two PIN foot vibration sorting plates, and each base vibration sorting plate and PIN foot vibration sorting plate is connected to a straight vibration track, characterized in that: A PIN foot mechanism is arranged on the workbench, and multiple straight vibration tracks are all connected to the PIN foot mechanism; The PIN foot mechanism docking includes an assembly fixture, a left PIN foot pusher and a right PIN foot pusher. The left PIN foot pusher and the right PIN foot pusher are arranged on both sides of the assembly fixture. A base positioning groove is arranged on the assembly fixture. PIN foot moving grooves are arranged on both sides of the base positioning groove. The base positioning groove is connected with the PIN foot moving grooves on both sides. A push block is arranged in each PIN foot moving groove. The push block is connected with the left PIN foot pusher and the right PIN foot pusher. The push block is pushed to move by the left PIN foot pusher and the right PIN foot pusher. The base positioning groove and the PIN foot moving groove are both docked with a straight vibration track. A transport mechanism is arranged above the base positioning groove, and the transport mechanism includes a biaxial moving component and a transport nozzle. A vertical transport nozzle is arranged above the base positioning groove, and a biaxial moving component is arranged between the transport nozzle and the workbench; a discharge track is arranged on one side of the assembly fixture, and the assembled base is transported to the discharge track through the transport nozzle.

2. The automatic equipment for assembling an inductor base PIN and BASE according to claim 1, characterized in that: A detection component is arranged above the joint between each PIN foot moving groove and the straight vibration track, and the detection component includes a mounting block and a proximity switch, wherein the mounting block is installed on an assembly jig, and the mounting block is located above the PIN foot moving groove, and the proximity switch is installed on the mounting block and the proximity switch faces the PIN foot moving groove.

3. The automatic equipment for assembling the inductor base PIN and BASE according to claim 2, characterized in that: A pressing plate is arranged at the connection between the straight vibration track and the PIN foot moving groove, and a pressing plate is arranged at the connection between the straight vibration track and the base positioning groove.

4. The automatic equipment for assembling an inductor base PIN and BASE according to claim 1, characterized in that: A telescopic component is arranged on the top of the transport nozzle, a buffer spring is sleeved on the telescopic component, a glue dispensing component is installed on the telescopic component, and the glue dispensing component includes a connecting frame and a glue dispensing head, wherein a rectangular connecting frame is installed on the transport nozzle, and a plurality of glue dispensing heads are installed on the connecting frame, and each glue dispensing head is located above the joint between the base and the PIN foot.

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