Gas-liquid mixing type rotary-cut tubular reactor

By setting up an intake passage and a gas dispersion column in a tubular reactor, combining a rotating shaft and a heat exchange jacket, the problem of poor intake and mixing effects in the gas-liquid two-phase reaction in the prior art is solved, and the reaction is improved Efficiency and heat transfer effect.

CN222287265UActive Publication Date: 2025-01-03MICRO FLOW TECH (HUZHOU) CO LTD
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Patent Information

Application Number
CN202421011350.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-03
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the gas-liquid two-phase reaction, existing tubular reactors have problems such as inability to intake, uneven gas dispersion, and poor gas-liquid mixing effect.

Method used

A gas-liquid mixed rotary cutting tube reactor is designed. By opening exhaust holes on the surface of the rotating shaft and setting up a gas dispersion column, an intake passage is added, and a heat exchange jacket is installed inside the reaction cylinder to improve the gas-liquid Mixing and heat transfer.

Benefits of technology

The full mixing and heat transfer of the gas-liquid phases is achieved, the reaction efficiency is improved, and the problems of air intake and mixing effects are solved.

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Abstract

The utility model discloses a gas-liquid mixing type rotary-cut tubular reactor which comprises a reaction cylinder and connecting flanges fixedly arranged at two ends of the reaction cylinder, a rotating shaft is rotatably arranged in the reaction cylinder, a plurality of exhaust holes are formed in the surface of the rotating shaft, gas dispersion columns are arranged on the surfaces of the exhaust holes, and the gas dispersion columns are arranged in the reaction cylinder. And a front flange is fixedly arranged on the surface of the connecting flange positioned on the left side through a bolt. According to the gas-liquid mixing type rotary-cut tubular reactor, the gas inlet channel is formed in the rotary-cut tubular reactor, the problem that gas cannot be fed into the rotary-cut tubular reactor is solved, meanwhile, gas can be fully dispersed by additionally arranging the exhaust holes of the gas dispersion column in the rotating shaft, and the gas can be fully dispersed under the condition that the rotating shaft is driven by the driving motor. According to the rotary-cut tubular reactor, materials and gas are continuously mixed during stirring, so that the gas inlet problem of the rotary-cut tubular reactor is solved, the gas-liquid two-phase mixing effect is improved, and the reaction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular reactors, in particular to a gas-liquid mixing rotary cutting tubular reactor. Background Art

[0002] Tubular reactors are a common type of chemical industrial equipment, widely used in petrochemical, metallurgy, fertilizer, pharmaceutical and other industries. Existing tubular reactors usually include horizontal tubular reactors, vertical tubular reactors, coil reactors, U-shaped tubular reactors and mechanically sealed dynamic tubular reactors.

[0003] The tubular reactors currently on the market have good heat transfer and mass transfer effects for liquid-liquid two-phase reactions, which improves production efficiency. The mass transfer and heat transfer effects can be enhanced by adding baffles, spoilers or rotating shafts inside the tubes. However, the tubular reactors on the market do not have an air intake device or a gas-liquid mixing device in their structures. Therefore, the tubular reactors for gas-liquid two-phase reactions still have problems such as inability to intake air, uneven gas dispersion and poor gas-liquid mixing effect. Therefore, in view of the above shortcomings, the utility model makes the following improvements. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a gas-liquid mixing rotary cutting tubular reactor, which solves the problems mentioned in the background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a gas-liquid mixing rotary cutting tubular reactor, comprising a reaction cylinder and connecting flanges fixedly arranged at both ends of the reaction cylinder, a rotating shaft is rotatably arranged inside the reaction cylinder, and a plurality of exhaust holes are provided on the surface of the rotating shaft, a gas dispersion column is provided on the surface of the exhaust hole, a front flange is fixedly arranged on the surface of the connecting flange on the left side by bolts, and an air inlet channel is provided in the middle of the front flange, a sealing plug is provided inside the air inlet channel, and an air inlet ferrule is provided at one end of the sealing plug.

[0006] Preferably, an inner magnetic steel component is disposed inside the front flange, and an outer magnetic steel component is disposed on the surface of the front flange.

[0007] Preferably, a rear flange is provided on the surface of the connecting flange on the right side by means of bolts, and a discharge sleeve is provided inside the rear flange.

[0008] Preferably, a heat exchange jacket is provided on the surface of the reaction cylinder, and a heat exchange cavity is formed between the inner wall of the heat exchange jacket and the surface of the reaction cylinder.

[0009] Preferably, a bracket is fixedly provided on the bottom surface of the connecting flange, and the bracket is narrow at the top and wide at the bottom, and the bracket is used to support the reaction cylinder.

[0010] Beneficial Effects

[0011] The utility model provides a gas-liquid mixed rotary cutting tube reactor. Compared with the prior art, it has the following beneficial effects:

[0012] (1) The gas-liquid mixing rotary cutting tube reactor solves the problem that the rotary cutting tube reactor cannot take in air by opening an air inlet channel in the rotary cutting tube reactor. At the same time, an exhaust hole of a gas dispersion column is added on the rotating shaft so that the gas can be fully dispersed. When the driving motor drives the rotating shaft, the material and the gas are continuously mixed during stirring, which not only solves the problem of air intake in the rotary cutting tube reactor, but also improves the effect of gas-liquid two-phase mixing and improves the reaction efficiency.

[0013] (2) The gas-liquid mixing rotary cutting tube reactor can transfer heat between the gas and liquid phases inside the reaction cylinder by setting a heat exchange jacket. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a cross-sectional view of the structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the rotating shaft of the utility model.

[0016] In the figure: 1. Inlet ferrule; 2. Sealing plug; 3. Inner magnetic steel assembly; 4. Outer magnetic steel assembly; 5. Front flange; 6. Connecting flange; 7. Reaction cylinder; 8. Heat exchange jacket; 9. Rotating shaft; 10. Rear flange; 11. Discharge ferrule; 12. Bracket; 13. Exhaust hole; 14. Gas dispersion column. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Embodiment 1

[0019] See also Figure 1 As shown, the utility model provides a technical solution, and the specific improvements are as follows:

[0020] A gas-liquid mixed rotary cutting tubular reactor, comprising a reaction cylinder 7 and connecting flanges 6 fixedly arranged at both ends of the reaction cylinder 7, a bracket 12 is fixedly arranged on the bottom surface of the connecting flange 6, and the bracket 12 is arranged in a narrow upper and wide lower shape, the bracket 12 is used to support the reaction cylinder 7, an inner magnetic steel component 3 is arranged inside the front flange 5, an outer magnetic steel component 4 is arranged on the surface of the front flange 5, a rotating shaft 9 is rotatably arranged inside the reaction cylinder 7, and a plurality of exhaust holes 13 are opened on the surface of the rotating shaft 9, a gas dispersion column 14 is arranged on the surface of the exhaust hole 13, and the gas dispersion column 14 is hollow in design, a front flange 5 is fixedly arranged on the surface of the connecting flange 6 on the left side by bolts, and an air inlet channel is opened in the middle of the front flange 5, a sealing plug 2 is arranged inside the air inlet channel, and an air inlet ferrule 1 is arranged at one end of the sealing plug 2, a rear flange 10 is fixedly arranged on the surface of the connecting flange 6 on the right side by bolts, and a discharge ferrule 11 is arranged inside the rear flange 10;

[0021] The gas enters the interior of the rotating shaft 9 from the air inlet channel, and is dispersed into the interior of the reaction cylinder 7 through a plurality of exhaust holes 13 and a gas dispersion column 14, and the external control motor is started, so that the control motor provides rotational power to the rotating shaft 9 through the magnetic field generated by the inner magnetic steel assembly 3 and the outer magnetic steel assembly 4. Under the action of the rotating shaft 9, the reaction liquid can be continuously mixed with the gas.

[0022] Embodiment 2

[0023] Based on Example 1, please refer to Figure 1 As shown, a heat exchange jacket 8 is provided on the surface of the reaction cylinder 7, and a heat exchange cavity is formed between the inner wall of the heat exchange jacket 8 and the surface of the reaction cylinder 7;

[0024] By introducing cold and hot fluids into the heat exchange chamber, heat transfer between gas and liquid phases inside the reaction cylinder 7 can be achieved.

[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid mixing rotary cutting tubular reactor, comprising a reaction cylinder (7) and connecting flanges (6) fixedly arranged at both ends of the reaction cylinder (7), characterized in that: A rotating shaft (9) is rotatably arranged inside the reaction cylinder (7), and a plurality of exhaust holes (13) are provided on the surface of the rotating shaft (9), and a gas dispersion column (14) is provided on the surface of the exhaust hole (13). A front flange (5) is fixedly arranged on the surface of the connecting flange (6) on the left side by bolts, and an air intake channel is provided in the middle of the front flange (5), a sealing plug (2) is provided inside the air intake channel, and an air intake ferrule (1) is provided at one end of the sealing plug (2).

2. The gas-liquid mixing rotary cutting tubular reactor according to claim 1, characterized in that: An inner magnetic steel component (3) is arranged inside the front flange (5), and an outer magnetic steel component (4) is arranged on the surface of the front flange (5).

3. The gas-liquid mixing rotary cutting tubular reactor according to claim 1, characterized in that: A rear flange (10) is fixedly arranged on the surface of the connecting flange (6) on the right side by bolts, and a discharge sleeve (11) is arranged inside the rear flange (10).

4. The gas-liquid mixing rotary cutting tubular reactor according to claim 1, characterized in that: A heat exchange jacket (8) is provided on the surface of the reaction cylinder (7), and a heat exchange cavity is formed between the inner wall of the heat exchange jacket (8) and the surface of the reaction cylinder (7).

5. The gas-liquid mixing rotary cutting tubular reactor according to claim 1, characterized in that: A bracket (12) is fixedly arranged on the bottom surface of the connecting flange (6), and the bracket (12) is arranged in a shape that is narrow at the top and wide at the bottom. The bracket (12) is used to support the reaction cylinder (7).