Filter cake continuous scattering and crushing re-pulping machine

The filter cake continuous breaking, crushing, and re-pulping machine addresses uneven crushing and complex maintenance issues by utilizing a motor-driven cylinder with blades and stirring pins for continuous operation, enhancing production efficiency and practicality.

CN222287469UActive Publication Date: 2025-01-03QINGDAO HESHENG INTELLIGENT ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420846249.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-03
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Existing filter cake crushing and re-pulping machines have uneven crushing effects, significant residue, complex structures, high costs, and difficult maintenance, hindering efficient production.

Method used

A filter cake continuous breaking, crushing, and re-pulping machine with a motor, cylinder, blades, stirring pins, and a slag discharge system that allows continuous operation, improving crushing efficiency and simplifying maintenance.

Benefits of technology

Enables continuous production of slurry with enhanced crushing efficiency, reduced residue, and simplified maintenance, thereby increasing production efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222287469U_ABST
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Abstract

The utility model provides a filter cake continuous scattering and crushing repulping machine, which belongs to the technical field of filter cake scattering and crushing, and comprises a motor, a coupler and a cylinder, the coupler is fixedly arranged on the left side of the motor, the cylinder is fixedly arranged on the left side of the coupler, and a feed port is arranged on the right side of the upper surface of the cylinder in a penetrating manner; by starting a power supply, the motor starts to operate to drive the stirring shaft and the blades to rotate in the barrel, at the moment, a filter cake and water start to enter the barrel from the feeding port, the filter cake entering the barrel is scattered under the action of the blades, the filter cake is fully mixed with the water to form slurry after being scattered and stirred, and then the filter cake and the water are continuously added into the barrel through the feeding port. When slurry reaches a certain height in the cylinder body, the slurry overflows to the discharging end through the overflow opening in the overflow plate, the slurry is discharged through the discharging opening, the slurry making effect is achieved, in the crushing and re-slurrying process of equipment, the slurry is discharged without shutdown, scattering, crushing and re-slurrying operation can be continuously carried out, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter cake breaking and crushing, in particular to a filter cake continuous breaking and crushing re-pulping machine. Background Art

[0002] At present, after years of improvement and perfection, the filter has been widely used in solid-liquid separation in the fields of metallurgy, mining, chemical industry, papermaking, food, pharmaceuticals, coal washing, environmental protection, etc. The solid product after filtering by the filter is the filter cake. The filter cake is usually lumps of different sizes after filtering by the filter. It needs to be broken up and crushed into uniform particles before it can be fully mixed with water to form a slurry. However, the commonly used filter cake crushing and re-pulping machine has uneven crushing effect, much residue, complex structure and high price. It is difficult to operate during cleaning and maintenance. Therefore, a filter cake continuous breaking, crushing and re-pulping machine is designed to solve the above problems. Utility Model Content

[0003] The utility model aims to solve the problems existing in the above-mentioned background technology and proposes a filter cake continuous breaking up, crushing and re-pulping machine.

[0004] The technical problem to be solved by the utility model is to provide a filter cake continuous breaking up, crushing and re-pulping machine, which can continuously perform breaking up, crushing and re-pulping operations, greatly improving the production efficiency, and has good crushing effect, small footprint, simple operation and high practicality.

[0005] The technical problem to be solved by the utility model is to provide a filter cake continuous breaking up, crushing and repulping machine, comprising a motor, a coupling, a cylinder and a feed port, a coupling is fixedly arranged on the left side of the motor, a cylinder is fixedly arranged on the left side of the coupling, a feed port is penetrated through the right side of the upper surface of the cylinder, a maintenance port is fixedly arranged on the left side of the upper surface of the cylinder, a discharge end is fixedly connected to the left end of the cylinder by a legal connection, an overflow plate is arranged at the connection between the discharge end and the cylinder, an overflow port is opened above the overflow plate, a visual window is arranged above the discharge end, a discharge port is penetrated through the bottom of the discharge end, a supporting leg is fixedly arranged on the bottom of the cylinder, a slag discharge pipe is penetrated through the center of the bottom of the cylinder, a stirring shaft is fixedly arranged on the left end of the coupling, a plurality of blades are fixedly arranged on the outer surface of the stirring shaft, and a plurality of stirring pins are fixedly arranged on the inner surface of the cylinder.

[0006] Preferably, the blades and stirring pins are staggered and distributed in the cylinder.

[0007] Preferably, four stirring pins are arranged on the same vertical plane, and the angle between two adjacent stirring pins is 90°.

[0008] Preferably, the slag discharge pipe includes a cross bar, a rotating shaft, an auger, a sealing disk, a fixing ring, a spring and a sealing ring. A cross bar is fixedly provided at the inner center of the slag discharge pipe, an auger is fixedly provided above the outer surface of the cross bar, a sealing disk is fixedly provided below the outer surface of the rotating shaft, a fixing ring is fixedly provided at the inner bottom of the slag discharge pipe, a plurality of springs are fixedly provided above the fixing ring, and a sealing ring is fixedly provided on the top of the spring.

[0009] Preferably, the sealing ring is airtightly connected to the inner surface of the slag discharge pipe, and the diameter of the central through hole of the sealing ring is smaller than the diameter of the sealing disk, and the diameter of the sealing disk 904 is smaller than the inner diameter of the slag discharge pipe 9.

[0010] Preferably, the spring is in a compressed state, and the upper surface of the sealing ring is in close contact with the bottom surface of the sealing disk.

[0011] Preferably, the diameter of the auger is equal to the inner diameter of the slag discharge pipe, and the auger is located in the slag discharge pipe, with the upper part of the auger extending out of the top of the slag discharge pipe.

[0012] Preferably, the bottom of the rotating shaft extends out of the bottom of the slag discharge pipe, and a turning handle is fixedly provided on the bottom of the rotating shaft.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects:

[0014] 1. The utility model starts the power supply, the motor starts to run, and drives the stirring shaft and blades to start rotating in the cylinder. At this time, the filter cake and water begin to enter the cylinder from the feed port. The filter cake entering the cylinder is broken up by the blades. After the filter cake is broken up and stirred, it is fully mixed with water to form slurry. Then, filter cake and water are continuously added to the cylinder through the feed port. When the slurry reaches a certain height in the cylinder, it overflows to the discharge end through the overflow port on the overflow plate, and the slurry is discharged through the discharge port to achieve the effect of slurry production. In the process of crushing and re-pulping, the equipment does not need to stop to discharge the slurry, and can continuously perform the breaking, crushing and re-pulping operations, thereby greatly improving the production efficiency.

[0015] 2. The utility model is provided with a stirring pin. A stirring pin is provided in the cylinder body. When the stirring shaft drives the blade to rotate, the blade continuously passes through between adjacent stirring pins. When the filter cake is placed on the stirring pin, the blade passes between two stirring pins, which makes it more convenient for the blade to crush the filter cake and increases the crushing effect.

[0016] 3. The utility model is provided with a slag discharge pipe. When the slag is deposited and accumulated at the inner bottom of the cylinder, the rotating shaft is rotated to drive the auger to rotate. The auger can drive the slag inside the cylinder and the slag discharge pipe downward, so that the slag is gathered in the slag discharge pipe. The rotating shaft continues to rotate, and the auger moves the slag in the slag discharge pipe downward. The slag squeezes the sealing ring until the sealing ring is separated from the sealing disk, and the slag falls from the gap between the sealing disk and the slag discharge pipe and is discharged from the central through hole of the sealing disk, thereby achieving the effect of slag discharge. Moreover, since the slag blocks the slag discharge pipe, the slurry in the cylinder will not be discharged from the slag discharge pipe. The operation is simple and convenient. After the slag is discharged, the elastic force of the spring makes the sealing ring stick to the sealing disk, thereby achieving the effect of sealing the slag discharge pipe, preventing the slurry in the cylinder from being discharged from the slag discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic top view of the overall structure of the utility model.

[0020] Figure 3 It is a schematic cross-sectional view of the overall structure of the utility model.

[0021] Figure 4 It is a schematic diagram of a vertically cut structural section of the utility model.

[0022] Figure 5 It is a schematic diagram of the cross-sectional structure of the slag discharge pipe of the utility model.

[0023] [reference numerals]

[0024] 1. Motor; 2. Coupling; 3. Cylinder; 4. Feed inlet; 5. Maintenance port; 6. Visual window; 7. Discharge port; 8. Support legs; 9. Slag discharge pipe; 901. Cross bar; 902. Rotating shaft; 903. Auger; 904. Sealing disk; 905. Fixed ring; 906. Spring; 907. Sealing ring; 10. Agitator shaft; 11. Agitator pin; 12. Blade; 13. Overflow plate; 1301. Overflow port; 14. Discharge end. DETAILED DESCRIPTION

[0025] Example:

[0026] like Figure 1-Figure 5As shown, an embodiment of the utility model provides a filter cake continuous breaking up, crushing and repulping machine, comprising a motor 1, a coupling 2, a cylinder 3, and a feed port 4. The coupling 2 is fixedly arranged on the left side of the motor 1, the cylinder 3 is fixedly arranged on the left side of the coupling 2, the feed port 4 is penetrated through the right side of the upper surface of the cylinder 3, and the maintenance port 5 is fixedly arranged on the left side of the upper surface of the cylinder 3. The left end of the cylinder 3 is fixedly connected with a discharge end 14 through a French joint, an overflow plate 13 is arranged at the connection between the discharge end 14 and the cylinder 3, an overflow port 1301 is opened above the overflow plate 13, a visual window 6 is arranged above the discharge end 14, a discharge port 7 is penetrated through the bottom of the discharge end 14, a supporting leg 8 is fixedly arranged on the bottom of the cylinder 3, a slag discharge pipe 9 is penetrated through the center of the bottom of the cylinder 3, a stirring shaft 10 is fixedly arranged on the left end of the coupling 2, a plurality of blades 12 are fixedly arranged on the outer surface of the stirring shaft 10, and a plurality of stirring pins 11 are fixedly arranged on the inner surface of the cylinder 3.

[0027] During actual use, by starting the power supply, the motor 1 starts to run, driving the stirring shaft 10 and the blades 12 to start rotating in the cylinder 3. At this time, the filter cake and water begin to enter the cylinder 3 from the feed port 4. The filter cake entering the cylinder 3 is broken up by the blades 12. After the filter cake is broken up and stirred, it is fully mixed with water to form a slurry. Then, filter cake and water are continuously added to the cylinder 3 through the feed port 4. When the slurry reaches a certain height in the cylinder 3, it overflows to the discharge end 14 through the overflow port 1301 on the overflow plate 13. The slurry is discharged through the discharge port 7 to achieve the effect of slurry production. During the crushing and re-pulping process, the equipment does not need to be stopped to discharge the slurry, and can continuously perform the breaking, crushing and re-pulping operations, thereby greatly improving the production efficiency.

[0028] In this embodiment, the blades 12 and the stirring pins 11 are staggeredly distributed in the cylinder 3, so that the blades 12 can continuously pass between the two stirring pins 11 when rotating, so that the blades 12 can cooperate with the stirring pins to crush the filter cake, and the crushing effect is better.

[0029] In this embodiment, four stirring pins 11 are arranged on the same vertical plane, and the angle between two adjacent stirring pins 11 is 90°.

[0030] By providing a stirring pin 11, and by providing a stirring pin 11 in the cylinder 3, when the stirring shaft 10 drives the blade 12 to rotate, the blade 12 continuously passes between adjacent stirring pins 11. When the filter cake is placed on the stirring pin 11, the blade 12 passes between two stirring pins 11, which makes it easier for the blade 12 to crush the filter cake and increases the crushing effect.

[0031] In this embodiment, the slag discharge pipe 9 includes a cross bar 901, a rotating shaft 902, an auger 903, a sealing disk 904, a fixing ring 905, a spring 906 and a sealing ring 907. The cross bar 901 is fixedly arranged at the inner center of the slag discharge pipe 9, the auger 903 is fixedly arranged above the outer surface of the cross bar 901, the sealing disk 904 is fixedly arranged below the outer surface of the rotating shaft 902, the fixing ring 905 is fixedly arranged at the inner bottom of the slag discharge pipe 9, a plurality of springs 906 are fixedly arranged above the fixing ring 905, and a sealing ring 907 is fixedly arranged on the top of the spring 906.

[0032] In this embodiment, the sealing ring 907 is airtightly connected to the inner surface of the slag discharge pipe 9, and the diameter of the central through hole of the sealing ring 907 is smaller than the diameter of the sealing disk 904. The diameter of the sealing disk 904 is smaller than the inner diameter of the slag discharge pipe 9, which facilitates the slag to fall from the gap between the sealing disk 904 and the slag discharge pipe 9 to the central through hole of the sealing ring 907 for discharge.

[0033] In this embodiment, the spring 906 is in a compressed state, and the upper surface of the sealing ring 907 is in close contact with the bottom surface of the sealing disk 904, thereby achieving the effect of sealing the slag discharge pipe 9 and preventing the slurry in the cylinder 3 from being discharged from the slag discharge pipe 9.

[0034] In this embodiment, the diameter of the auger 903 is equal to the inner diameter of the slag discharge pipe 9, and the auger 903 is in the slag discharge pipe 9. The top of the auger 903 extends out of the top of the slag discharge pipe 9, which makes it convenient for the auger 903 to guide the slag in the cylinder 3 into the slag discharge pipe 9, thereby facilitating the discharge of the slag.

[0035] In this embodiment, the bottom of the rotating shaft 902 extends out of the bottom of the slag discharge pipe 9, and a turning handle is fixedly provided at the bottom of the rotating shaft 902, so that the rotating shaft 902 can be driven to rotate by the turning handle.

[0036] By providing a slag discharge pipe 9, when the slag is deposited and accumulated at the inner bottom of the cylinder 3, the rotating shaft 902 is rotated, and the rotating shaft 902 drives the auger 903 to rotate. The auger 903 can drive the slag inside the cylinder 3 and the slag discharge pipe 9 downward, so that the slag is gathered in the slag discharge pipe 9. The rotating shaft 902 continues to rotate, and the auger 903 moves the slag in the slag discharge pipe 9 downward, and the slag squeezes the sealing ring 907 until the sealing ring 907 is separated from the sealing disk 904, and the slag is discharged. The slag falls from the gap between the sealing disk 904 and the slag discharge pipe 9, and is discharged from the central through hole of the sealing disk 904, thereby achieving the slag discharge effect. Since the slag blocks the slag discharge pipe 9, the slurry in the cylinder 3 will not be discharged from the slag discharge pipe 9. The operation is simple and convenient. After the slag is discharged, the elastic force of the spring 906 makes the sealing ring 907 stick to the sealing disk 904, thereby achieving the effect of sealing the slag discharge pipe 9, preventing the slurry in the cylinder 3 from being discharged from the slag discharge pipe 9.

[0037] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A filter cake continuous breaking up, crushing and repulping machine, characterized in that: The invention comprises a motor (1), a coupling (2), a barrel (3), and a feed port (4), wherein the coupling (2) is fixedly arranged on the left side of the motor (1), the barrel (3) is fixedly arranged on the left side of the coupling (2), the feed port (4) is penetrated through the right side of the upper surface of the barrel (3), the maintenance port (5) is fixedly arranged on the left side of the upper surface of the barrel (3), the left end of the barrel (3) is fixedly connected to a discharge end (14) through a joint, an overflow plate (13) is arranged at the connection between the discharge end (14) and the barrel (3), and the overflow plate (13) ) is provided with an overflow port (1301) above, a visual window (6) is provided above the discharge end (14), a discharge port (7) is provided through the bottom of the discharge end (14), a support leg (8) is fixedly provided at the bottom of the cylinder (3), a slag discharge pipe (9) is provided through the center of the bottom of the cylinder (3), a stirring shaft (10) is fixedly provided at the left end of the coupling (2), a plurality of blades (12) are fixedly provided on the outer surface of the stirring shaft (10), and a plurality of stirring pins (11) are fixedly provided on the inner surface of the cylinder (3).

2. The filter cake continuous breaking up, crushing and repulping machine according to claim 1, characterized in that: The blades (12) and the stirring pins (11) are distributed in an alternating manner inside the cylinder (3).

3. The filter cake continuous breaking, crushing and repulping machine according to claim 2, characterized in that: Four stirring pins (11) are arranged on the same vertical plane, and the angle between two adjacent stirring pins (11) is 90°.

4. The filter cake continuous breaking, crushing and repulping machine according to claim 3, characterized in that: The slag discharge pipe (9) comprises a cross bar (901), a rotating shaft (902), an auger (903), a sealing disk (904), a fixing ring (905), a spring (906) and a sealing ring (907); a cross bar (901) is fixedly arranged at the center of the inner side of the slag discharge pipe (9); an auger (903) is fixedly arranged above the outer surface of the cross bar (901); a sealing disk (904) is fixedly arranged below the outer surface of the rotating shaft (902); a fixing ring (905) is fixedly arranged at the bottom of the inner side of the slag discharge pipe (9); a plurality of springs (906) are fixedly arranged above the fixing ring (905); and a sealing ring (907) is fixedly arranged on the top of the spring (906).

5. The filter cake continuous breaking, crushing and repulping machine according to claim 4, characterized in that: The sealing ring (907) is airtightly connected to the inner surface of the slag discharge pipe (9), and the diameter of the central through hole of the sealing ring (907) is smaller than the diameter of the sealing disk (904), and the diameter of the sealing disk (904) is smaller than the inner diameter of the slag discharge pipe (9).

6. The filter cake continuous breaking, crushing and repulping machine according to claim 5, characterized in that: The spring (906) is in a compressed state, and the upper surface of the sealing ring (907) is in close contact with the bottom surface of the sealing disk (904).

7. A filter cake continuous breaking, crushing and repulping machine according to claim 6, characterized in that: The diameter of the auger (903) is equal to the inner diameter of the slag discharge pipe (9), and the auger (903) is located inside the slag discharge pipe (9), with the top of the auger (903) extending out of the top of the slag discharge pipe (9).

8. A filter cake continuous breaking, crushing and repulping machine according to claim 7, characterized in that: The bottom of the rotating shaft (902) extends out of the bottom of the slag discharge pipe (9), and a rotating handle is fixedly arranged at the bottom of the rotating shaft (902).