Cleaning device for fresh pepper discharging hopper after feeding
By designing an automated lifting mechanism and spraying and washing unit, the problem of cleaning pepper residues and impurities after feeding the feed of the hopper is solved, and efficient cleaning effect is achieved, ensuring the quality of fresh peppers and the long-term and stable operation of the equipment.
Patent Information
- Application Number
- CN202421051944.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the prior art, after putting the hopper to feed the feed, it is difficult to thoroughly clean the pepper residues and impurities, resulting in poor effect of feeding the next time, which may contaminate the quality of fresh peppers, and the manual cleaning efficiency is low and there is a risk of damage to the equipment.
A fresh pepper storage device after feeding the feed of the hopper, including a lifting mechanism and a cleaning mechanism, is designed. It adopts a spray washing unit and an adjustment unit, and generates a high-pressure water flow through the hydraulic cylinder to drive the lifting rod and the booster pump, and automatically cleans the inner wall of the hopper to ensure thoroughness. Remove residues and impurities.
It realizes automatic and efficient cleaning of the inner wall of the hopper, reduces the risk of food pollution, extends the service life of the equipment, improves production efficiency, reduces production interruption time due to equipment failure or maintenance, and ensures the complete utilization of fresh peppers.
Smart Images
Figure CN222288245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning a discharge hopper, in particular to a device for cleaning a fresh pepper discharge hopper after feeding. Background Art
[0002] Chili sauce is a sauce made from chili peppers. It is a common condiment on the table. There are two types of chili sauce: oil-based and water-based. The oil-based one is made from sesame oil and chili peppers. It is bright red in color, with a layer of sesame oil floating on it, and is easy to preserve. The water-based one is made from water and chili peppers. It is bright red in color, and with the addition of garlic, ginger, sugar, and salt, it can be preserved for a long time and tastes more delicious. Different regions have different local flavor chili sauces. In the processing of chili sauce, the hopper is usually designed as an automated or semi-automated device, which can accurately and efficiently put fresh peppers into the processing equipment. This greatly improves production efficiency and reduces the tediousness and uncertainty of manual operation.
[0003] However, the existing technology still has the following shortcomings: after the discharge hopper is fed, pepper residues and impurities often remain in the hopper, which not only affects the next discharge effect, but also may pollute the quality of fresh peppers. At present, the cleaning of the discharge hopper is mostly done by manual cleaning, which is inefficient and has problems such as incomplete cleaning and damage to the equipment. Utility Model Content
[0004] The utility model aims to provide a device for cleaning a fresh pepper feeding hopper after feeding, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for cleaning a fresh pepper hopper after feeding, comprising a lifting mechanism and a cleaning mechanism, wherein the cleaning mechanism is fixedly connected to the inner top of the lifting mechanism.
[0006] The cleaning mechanism comprises an adjusting unit and a spraying unit. The adjusting unit is fixedly connected to the inner top of the lifting mechanism, and the spraying unit is movably connected to the bottom of the adjusting unit.
[0007] Preferably, the lifting mechanism consists of a mounting base, a hydraulic cylinder, a lifting rod, a cross bar and a connecting block. The hydraulic cylinder is fixedly connected to the top of the mounting base, the lifting rod is movably connected to the top of the hydraulic cylinder, the cross bar is fixedly connected to the top of the lifting rod, and the connecting block is fixedly connected to the bottom of the cross bar, so as to facilitate installation on the production line for use.
[0008] Preferably, the regulating unit is composed of a mounting frame, a driving assembly, a connecting frame, a connecting plate, a water pipe, a connecting water valve and a driving shaft. The mounting frame is fixedly connected to the bottom of the connecting block, the driving assembly is fixedly connected to the inside of the connecting frame, the connecting frame is fixedly connected to the bottom of the mounting frame, the connecting plate is fixed to the bottom of the connecting frame, the water pipe is fixedly connected to the top of the connecting plate and the inner top of the connecting frame, the connecting water valve is fixedly connected to the surface of the water pipe, and the driving shaft is rotatably connected to the inside of the water pipe, playing a major regulating role.
[0009] Preferably, the spray unit consists of a turntable, a booster pump, a spray pipe and a nozzle, the turntable is rotatably connected to the bottom of the connecting plate, the booster pump fixes the bottom of the turntable, the spray pipe is fixedly connected to both sides of the bottom of the booster pump, and the nozzle is fixedly connected to the surface of the booster pump. Cleaning can remove stains, bacteria or other microorganisms that may remain during the feeding process, thereby reducing the risk of food contamination, ensuring the hygiene and safety of food, preventing residues from corroding or clogging the equipment, keeping the equipment in good operating condition, and extending its service life. After cleaning, it can be put into the next production more quickly, reducing the production interruption time caused by equipment failure or maintenance, thereby improving production efficiency. Through cleaning, it can be ensured that the fresh pepper in the feeding hopper is fully utilized, reducing waste due to residues or contamination.
[0010] Preferably, an opening is provided at the top of the turntable, wherein one end of the drive shaft is fixedly connected to the output end of the drive assembly, and the other end is fixedly connected to the top of the booster pump, so as to drive the booster pump as a whole to rotate through the drive assembly and change the spraying direction.
[0011] Preferably, the diameter of the driving shaft is smaller than the diameter of the water pipe, and the water pipe is connected to the inside of the booster pump and the spray pipe, so as to facilitate the connection of the water flow and penetrate and connect to the booster pump to drive the booster pump to rotate.
[0012] Preferably, the bottom of the lifting rod is fixedly connected to the output end of the hydraulic cylinder and movably connected to the inside of the hydraulic cylinder, so that the lifting rod can be driven to move by the hydraulic cylinder, so that the cleaning device can move up and down.
[0013] Preferably, threaded holes and bolts are provided on the surface of the mounting base, so as to facilitate installation of the device on the feeding transmission line and to facilitate cleaning of the fresh pepper hopper after transportation.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The post-feeding cleaning device of the fresh pepper discharge hopper realizes automatic cleaning of the inner wall of the discharge hopper and the main body of the cleaning device through the cooperation of the transmission mechanism and the spray system, thereby improving the cleaning efficiency. In addition, a booster pump is provided, and the flushing force formed by the high-pressure water flow can thoroughly remove the pepper residues and impurities on the inner wall of the discharge hopper and the main body of the cleaning device, thereby ensuring the effect of the next discharge and the quality of the fresh pepper.
[0016] 2. The post-feeding cleaning device of the fresh pepper hopper is provided with a lifting mechanism and a mounting base, so the device can be installed on the production line, which is convenient for cleaning the fresh pepper hopper after transportation, thereby improving automation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at B in the middle.
[0021] In the figure: 1. lifting mechanism; 101. mounting base; 102. hydraulic cylinder; 103. lifting rod; 104. cross bar; 105. connecting block; 2. cleaning mechanism; 201. mounting frame; 202. driving assembly; 203. connecting frame; 204. connecting piece; 205. water pipe; 206. connecting water valve; 207. driving shaft; 211. turntable; 212. booster pump; 213. spray washing pipe; 214. nozzle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 The utility model provides the following technical solutions: a device for cleaning a fresh pepper hopper after feeding, comprising a lifting mechanism 1 and a cleaning mechanism 2, wherein the cleaning mechanism 2 is fixedly connected to the inner top of the lifting mechanism 1.
[0024] The cleaning mechanism 2 includes an adjusting unit and a spraying unit. The adjusting unit is fixedly connected to the inner top of the lifting mechanism 1, and the spraying unit is movably connected to the bottom of the adjusting unit.
[0025] The lifting mechanism 1 is composed of a mounting base 101, a hydraulic cylinder 102, a lifting rod 103, a cross bar 104 and a connecting block 105. The surface of the mounting base 101 is provided with threaded holes and bolts, which are convenient for installing the device on the feeding transmission line, and convenient for cleaning the fresh pepper hopper after transportation. The hydraulic cylinder 102 is fixedly connected to the top of the mounting base 101, the lifting rod 103 is movably connected to the top of the hydraulic cylinder 102, the bottom of the lifting rod 103 is fixedly connected to the output end of the hydraulic cylinder 102, and is movably connected to the inside of the hydraulic cylinder 102, so that the lifting rod 103 can be driven to move by the hydraulic cylinder 102, so that the cleaning device can move up and down, the cross bar 104 is fixedly connected to the top of the lifting rod 103, and the connecting block 105 is fixedly connected to the bottom of the cross bar 104, which is convenient for installation on the production line for use.
[0026] The regulating unit is composed of a mounting frame 201, a driving assembly 202, a connecting frame 203, a connecting piece 204, a water pipe 205, a connecting water valve 206 and a driving shaft 207. The mounting frame 201 is fixedly connected to the bottom of the connecting block 105, the driving assembly 202 is fixedly connected to the inside of the connecting frame 203, the connecting frame 203 is fixedly connected to the bottom of the mounting frame 201, the connecting piece 204 is fixed to the bottom of the connecting frame 203, and the water pipe 205 is fixedly connected to the top of the connecting piece 204 and the inner top of the connecting frame 203. , the water valve 206 is fixedly connected to the surface of the water pipe 205, the driving shaft 207 is rotatably connected to the inside of the water pipe 205, the diameter of the driving shaft 207 is smaller than the diameter of the water pipe 205, and the water pipe 205 is connected to the inside of the booster pump 212 and the spray pipe 213, which is convenient for connecting the water flow and can also penetrate and connect to the booster pump 212, and drive the booster pump 212 to rotate, playing a major regulating role. The spray unit is composed of a turntable 211, a booster pump 212, a spray pipe 213 and a nozzle 214. The disk 211 is rotatably connected to the bottom of the connecting piece 204, and an opening is provided on the top of the turntable 211, wherein one end of the driving shaft 207 is fixedly connected to the output end of the driving assembly 202, and the other end is fixedly connected to the top of the booster pump 212, so that the booster pump 212 is driven by the driving assembly 202 to rotate as a whole and change the spraying direction. The booster pump 212 is fixed to the bottom of the turntable 211, and the spraying pipe 213 is fixedly connected to the two sides of the bottom of the booster pump 212. The nozzle 214 is fixedly connected to the surface of the booster pump 212. Cleaning can remove stains, bacteria or other microorganisms that may remain in the feeding process, thereby reducing the risk of food contamination, ensuring the hygiene and safety of food, preventing residues from corroding or clogging the equipment, maintaining the equipment in good operating condition, and extending its service life. After cleaning, it can be put into the next production faster, reducing the production interruption time caused by equipment failure or maintenance, thereby improving production efficiency. Through cleaning, it can be ensured that the fresh pepper in the feeding hopper is fully utilized and the waste caused by residue or contamination is reduced.
[0027] When in use, the device is installed on the fresh pepper hopper transmission production line through the mounting base 101, and an external water source is connected to the water valve 206. When the fresh pepper hopper is loaded with fresh peppers for feeding, the hydraulic cylinder 102 drives the lifting rod 103 to move, driving the booster pump 212, the spray pipe 213 and the nozzle 214 to enter the interior of the fresh pepper hopper. The booster pump 212 is pressurized, and the water is sprayed through the nozzles 214 on both sides to clean the inner wall of the fresh pepper hopper. At the same time, the driving component 202 drives the booster pump 212 and the nozzles 214 on both sides to rotate, so as to completely rinse the inner wall of the fresh pepper hopper.
[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for cleaning fresh pepper after feeding in a hopper, comprising a lifting mechanism (1) and a cleaning mechanism (2), characterized in that: The cleaning mechanism (2) is fixedly connected to the inner top of the lifting mechanism (1); The cleaning mechanism (2) comprises an adjusting unit and a spraying unit, wherein the adjusting unit is fixedly connected to the inner top of the lifting mechanism (1), and the spraying unit is movably connected to the bottom of the adjusting unit.
2. A post-feed cleaning device for a fresh pepper discharge hopper according to claim 1, characterized in that: The lifting mechanism (1) is composed of a mounting base (101), a hydraulic cylinder (102), a lifting rod (103), a cross bar (104) and a connecting block (105); the hydraulic cylinder (102) is fixedly connected to the top of the mounting base (101); the lifting rod (103) is movably connected to the top of the hydraulic cylinder (102); the cross bar (104) is fixedly connected to the top of the lifting rod (103); and the connecting block (105) is fixedly connected to the bottom of the cross bar (104).
3. A post-feed cleaning device for a fresh pepper discharge hopper according to claim 2, characterized in that: The regulating unit is composed of a mounting frame (201), a driving assembly (202), a connecting frame (203), a connecting plate (204), a water pipe (205), a connecting water valve (206) and a driving shaft (207); the mounting frame (201) is fixedly connected to the bottom of the connecting block (105); the driving assembly (202) is fixedly connected to the inside of the connecting frame (203); the connecting frame (203) is fixedly connected to the bottom of the mounting frame (201); the connecting plate (204) is fixed to the bottom of the connecting frame (203); the water pipe (205) is fixedly connected to the top of the connecting plate (204) and the inner top of the connecting frame (203); the connecting water valve (206) is fixedly connected to the surface of the water pipe (205); and the driving shaft (207) is rotatably connected to the inside of the water pipe (205).
4. A post-feed cleaning device for a fresh pepper hopper according to claim 3, characterized in that: The spray cleaning unit is composed of a rotating disk (211), a booster pump (212), a spray cleaning pipe (213) and a nozzle (214); the rotating disk (211) is rotatably connected to the bottom of the connecting plate (204); the booster pump (212) is fixed to the bottom of the rotating disk (211); the spray cleaning pipe (213) is fixedly connected to both sides of the bottom of the booster pump (212); and the nozzle (214) is fixedly connected to the surface of the booster pump (212).
5. A post-feed cleaning device for a fresh pepper hopper according to claim 4, characterized in that: An opening is provided at the top of the rotating disk (211), wherein one end of the driving shaft (207) is fixedly connected to the output end of the driving assembly (202), and the other end is fixedly connected to the top of the boosting pump (212).
6. A post-feed cleaning device for a fresh pepper discharge hopper according to claim 5, characterized in that: The diameter of the driving shaft (207) is smaller than the diameter of the water pipe (205), and the water pipe (205) is connected to the inside of the booster pump (212) and the spray pipe (213).
7. A post-feed cleaning device for a fresh pepper discharge hopper according to claim 6, characterized in that: The bottom of the lifting rod (103) is fixedly connected to the output end of the hydraulic cylinder (102) and movably connected to the inside of the hydraulic cylinder (102).
8. A post-feed cleaning device for a fresh pepper hopper according to claim 7, characterized in that: The surface of the mounting base (101) is provided with threaded holes and bolts.