Steel wire surface impurity cleaning device
By introducing a knocking head and driving rack sliding design in the impurity cleaning device on the wire surface, the problem of poor vacuuming effect in the prior art is solved, the preliminary cleaning effect of the wire surface is improved, and a good foundation is laid for subsequent cleaning. .
Patent Information
- Application Number
- CN202323470045.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-19
AI Technical Summary
In the prior art, the vacuuming effect of the impurity cleaning device on the surface of the steel wire is poor, resulting in poor cleaning effect of subsequent wire brushes and brushes, affecting the coating effect of the wire surface.
A wire surface impurity cleaning device including a vacuum cylinder, rack, tapping head and motor is designed. The rack slides and taps the wire through the active gear to shake off the attached dust and tapping the wire through the driving gear. The vacuum cleaner absorbs dust to improve the initial cleaning effect.
By adding a knocking device, the dust shakes off and adsorption effect of the steel wire surface is improved, the initial cleaning effect of the steel wire is improved, and the foundation for the subsequent cleaning of wire brushes and brushes is laid.
Smart Images
Figure CN222288376U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impurity cleaning devices, in particular to a device for cleaning impurities on the surface of a steel wire. Background Art
[0002] During the steel wire production process, impurities such as drawing powder used in the drawing process adhere to the surface of the steel wire. These impurities will sinter and remain on the steel wire after the steel wire enters the tempering process, thereby affecting the coating effect on the steel wire surface.
[0003] Referring to the prior art CN210523442U - a device for cleaning dust on the surface of a steel wire, which comprises a base, a first fixed bracket, a second fixed bracket and a third fixed bracket, a dust cylinder is fixedly arranged on the upper end of the first fixed bracket, the dust cylinder is connected to a vacuum cleaner through an air pipe, an upper steel wire brush and a lower steel wire brush are arranged between the second fixed brackets; the upper steel wire brush and the lower steel wire brush comprise a central roller, a third groove is arranged along the circumferential direction of the outer circumference of the central roller for the steel wire to pass through, a brush seat is detachably connected to the third groove, and bristles are arranged on the brush seat.
[0004] During use, the steel wire passes through the dust cylinder, the upper wire brush, the lower wire brush, and the first wiping box in sequence to remove impurities on the surface of the steel wire. However, in actual use, it is found that since dust has a certain adhesion on the steel wire, when the steel wire passes through the dust cylinder, the suction force of the dust cylinder must be increased to achieve the effect of sucking away part of the dust from the steel wire. On the one hand, increasing the suction force of the dust cylinder causes a waste of energy, and on the other hand, this method can only suck away part of the dust from the steel wire, resulting in poor initial cleaning effect of the steel wire, affecting the subsequent further cleaning of the steel wire by the upper wire brush, the lower wire brush and the bristles. Utility Model Content
[0005] The utility model aims to provide a device for cleaning impurities on the surface of a steel wire, so as to solve the problem in the prior art that the dust collection cylinder has a poor dust collection effect on the steel wire, resulting in a poor cleaning effect of the subsequent upper steel wire brush, lower steel wire brush and bristles on the steel wire.
[0006] In order to achieve the above object, the utility model provides the following technical solutions:
[0007] A device for cleaning impurities on the surface of a steel wire comprises a frame, the frame is provided with a dust collection cylinder, the dust collection cylinder is provided with a dust collection hole; the frame is also fixedly provided with a support plate, the dust collection cylinder is vertically slidably connected to a rack, the rack is fixedly connected to a knocking head, the rack passes through the dust collection cylinder, the knocking head is located directly above the steel wire, the support plate is fixedly provided with a motor, and the movable end of the motor drives a driving gear meshing with the rack.
[0008] The working principle and beneficial effects of the utility model:
[0009] In this solution, the steel wire is cleaned by passing through the dust collection cylinder, wire brush and hair brush in turn. When the steel wire passes through the dust collection cylinder, the steel wire stops moving. Since the active end of the motor drives the active gear that meshes with the rack, the motor is started to drive the active gear to rotate, and the active gear drives the rack to slide vertically. The rack is fixedly connected with a knocking head, which moves rapidly toward the steel wire. The knocking head knocks the steel wire, causing the steel wire to shake and shake off the dust attached to it. At the same time, the dust suction hole on the dust collection cylinder generates suction, which absorbs the shaken dust on the one hand and absorbs the dust with less adhesion to the steel wire on the other hand. Then the motor drives the active gear to reverse, and the knocking head is separated from the steel wire. The above process is repeated many times, and the steel wire is further cleaned by the wire brush and hair brush.
[0010] Based on the existing technology, this solution adds a knocking device for the steel wire, that is, the rack is driven to move by an active gear, and the rack knocks the steel wire through a knocking head to make it shake and shake off the attached dust, which is then adsorbed by a dust collector, thereby improving the initial cleaning effect of the steel wire, so that the steel wire can be further cleaned by a wire brush and a bristle brush.
[0011] Furthermore, the racks are symmetrically arranged, the driving gear is meshed between the racks on both sides, the distances between the striking heads and the steel wire on both sides are the same, and the gear ratios between the driving gear and the racks on both sides are the same. This arrangement ensures that the striking heads on both sides strike the steel wire at the same time, thereby increasing the shaking effect of the steel wire.
[0012] Furthermore, the striking heads on both sides are located directly above the steel wire.
[0013] Furthermore, the knocking heads on both sides are respectively located directly above and directly below the steel wire, and the support plate is also rotatably connected to a transmission gear, which is meshed between the driving gear and the rack on one side. By driving the driving gear forward and reversely through the motor, the racks on both sides can be driven to move up and down synchronously. When the knocking head on the top knocks the steel wire, the knocking head on the bottom is away from the steel wire. Similarly, when the knocking head on the bottom knocks the steel wire, the knocking head on the top is away from the steel wire. This arrangement can make a time gap between the two knocks, and the steel wire has enough time to conduct shaking, thereby improving the effect of shaking off dust.
[0014] Furthermore, the motor is a servo motor, which is a commonly used mechanical transmission part in the art, and is a motor that can convert electrical signals into mechanical motions, and can rotate the motor to a desired position and maintain the position by controlling the current of the motor.
[0015] Furthermore, the knocking heads on both sides are respectively located on opposite sides of the dust collection cylinder. This arrangement can expand the knocking range of the steel wire and improve the shaking effect of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view of a device for cleaning impurities on the surface of a steel wire according to the utility model;
[0017] Figure 2 for Figure 1 A vertical cross-section of the middle dust collection cylinder;
[0018] Figure 3 is a vertical cross-sectional view of the dust collection cylinder in Example 2;
[0019] Figure 4 It is a vertical cross-sectional view of the dust collection cylinder in Example 3. DETAILED DESCRIPTION
[0020] The following is further described in detail through a specific implementation method: a vacuum cleaner 1, a dust collection cylinder 2, a driving gear 3, a support plate 4, a motor 5, a rope winding roller 6, a wire brush 7, a wiping box 8, a steel wire 9, a rack 10, a transmission gear 11, and a knocking head 12.
[0021] In the following statements, directional words such as "left", "right", "up", and "down" are all based on the directions shown in the diagram. In practice, if the corresponding structures are changed in the same direction based on the directions while keeping the relative positions unchanged, it will not affect the implementation of the plan.
[0022] Embodiment 1: A device for cleaning impurities on the surface of a steel wire, referring to Figure 1 and Figure 2 , including a frame, on which a dust collection cylinder 2, a wire brush 7, and a wiping box 8 are fixedly provided. The right side of the dust collection cylinder 2 is connected to the vacuum cleaner 1 through a pipe. The specific structure and working principle of the vacuum cleaner 1, the wire brush 7, and the wiping box 8 refer to the prior art CN210523442U - a device for cleaning dust on the surface of a steel wire.
[0023] The frame is fixed with a bracket, and the bracket is rotatably connected to a rope winding roller 6. The steel wire 9 is wound between the rope winding rollers 6 on both sides, and the steel wire 9 passes through the dust collection cylinder 2, the wire brush 7, and the wiping box 8 in sequence.
[0024] The frame is also fixed with a support plate 4, the dust collection tube 2 is vertically slidably connected to a rack 10, the rack 10 is fixedly connected to a knocking head 12, the knocking head 12 is located directly above the steel wire 9, the support plate 4 is fixed with a motor 5, the movable end of the motor 5 drives a driving gear 3 meshing with the rack 10, and the motor 5 is specifically a servo motor.
[0025] The servo motor is a commonly used mechanical transmission part in the art. It is a motor 5 that can convert electrical signals into mechanical motion. It can rotate the motor 5 to the required position and maintain the position by controlling the current of the motor 5. The servo motor also has a self-locking function. The principle of self-locking is mainly to achieve the purpose of locking the servo motor output shaft through the electromagnetic brake built into the servo motor. When the servo motor is powered off or shut down, the electromagnetic brake automatically starts and locks the servo motor output shaft. In this embodiment 1, the servo motor is selected from the servo motor model MZ751A200 produced by Nidec Corporation, and this model of servo motor comes with an electromagnetic brake.
[0026] In this solution, the steel wire 9 is cleaned by passing through the dust collection cylinder 2, the wire brush 7 and the hair brush in sequence. When the steel wire 9 passes through the dust collection cylinder 2, the steel wire 9 stops moving. Since the movable end of the motor 5 drives the driving gear 3, the support plate 4 is vertically slidably connected to the rack 10. At this time, the motor 5 is started to drive the driving gear 3 to rotate, and the driving gear 3 drives the rack 10 to slide vertically. The rack 10 is fixedly connected with a knocking head 12, and the knocking head 12 moves rapidly toward the steel wire 9. The knocking head 12 knocks the top of the steel wire 9, causing the steel wire 9 to shake and shake off the dust attached to it. At the same time, the vacuum cleaner 1 vacuums through the pipeline, on the one hand, absorbing the shaken dust, and on the other hand, absorbing the dust attached to the steel wire 9. Then the motor 5 drives the driving gear 3 to reverse, and the knocking head 12 is separated from the steel wire 9. The above process is repeated many times, and the steel wire 9 is further cleaned by the wire brush 7 and the hair brush.
[0027] Example 2: Figure 3 As shown, the racks 10 are symmetrically arranged, the driving gear 3 is meshed between the racks 10 on both sides, and the gear ratios of the driving gear 3 and the racks 10 on both sides are the same, that is, 1: 1. The servo motor is rotated forward and reversely, and the knocking heads 12 on both sides knock the steel wire 9 in turn, thereby increasing the shaking effect of the steel wire 9.
[0028] Example 3: Figure 4 As shown, the knocking heads 12 on both sides are respectively located just above and just below the steel wire 9, and the support plate 4 is also rotatably connected to the transmission gear 11, which is meshed between the driving gear 3 and the rack 10 on one side. The motor 5 drives the driving gear 3 to rotate forward and reverse, and then the racks 10 on both sides can be driven to move up and down synchronously. When the knocking head 12 at the top knocks the steel wire 9, the knocking head 12 at the bottom is away from the steel wire 9. Similarly, when the knocking head 12 at the bottom knocks the steel wire 9, the knocking head 12 at the top is away from the steel wire 9. This arrangement can make a time gap between the two knocks, and the steel wire 9 has enough time to conduct shaking, thereby improving the effect of shaking off dust.
[0029] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
Claims
1. A device for cleaning impurities on the surface of a steel wire, comprising a frame, the frame being provided with a dust collection cylinder, the dust collection cylinder being provided with a dust collection hole; characterized in that: The frame is also fixed with a support plate, the dust collection cylinder is vertically slidably connected to a rack, the rack is fixedly connected to a knocking head, the rack passes through the dust collection cylinder, and the knocking head is located directly above the steel wire. The support plate is fixed with a motor, and the movable end of the motor drives a driving gear meshing with the rack.
2. The device for cleaning impurities on the surface of a steel wire according to claim 1, characterized in that: The racks are symmetrically arranged, the driving gear is meshed between the racks on both sides, the distances between the striking heads and the steel wires on both sides are the same, and the gear ratios of the driving gear and the racks on both sides are the same.
3. The device for cleaning impurities on the surface of a steel wire according to claim 2, characterized in that: The striking heads on both sides are located directly above the steel wire.
4. The device for cleaning impurities on the surface of a steel wire according to claim 2, characterized in that: The striking heads on both sides are respectively located directly above and directly below the steel wire. The support plate is also rotatably connected with a transmission gear, and the transmission gear is meshed between the driving gear and a rack on one side.
5. The device for cleaning impurities on the surface of a steel wire according to claim 3 or 4, characterized in that: The motor is a servo motor.
6. The device for cleaning impurities on the surface of a steel wire according to claim 5, characterized in that: The knocking heads on both sides are respectively located on the opposite sides of the dust collection cylinder.