Hydraulic forging press for mechanical parts
By introducing transverse movement and rotation mechanisms into the mechanical parts forging hydraulic press and automatically adjusting the forging position, the problems of high labor intensity and poor safety in the prior art are solved, and a more efficient and safe forging process is achieved.
Patent Information
- Application Number
- CN202421044251.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
When using existing mechanical parts forging hydraulic presses, staff need to continuously adjust the forging position, resulting in high labor intensity, low work efficiency, and easy to be burned by sparks splashed during forging, which makes it poor safety.
A mechanical parts forging hydraulic press including a transverse movement mechanism and a rotating mechanism is designed. The reciprocating screw and worm shaft are driven by a transverse movement motor and a rotating motor to realize the lateral movement and rotation of the mechanical parts, avoiding manual adjustment of the forging position. The clamping mechanism is used to fix parts and protect the motor.
It effectively reduces labor intensity, improves work efficiency, avoids sparks during forging and improves safety.
Smart Images
Figure CN222288670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical part forging equipment, in particular to a mechanical part forging hydraulic press. Background Art
[0002] Forging is the process of applying pressure to metal materials to cause them to undergo plastic deformation, thereby changing their shape or structure. Forging is a common processing method in the field of mechanical processing.
[0003] The hydraulic press for forging mechanical parts is an auxiliary device for pressurizing and forging mechanical parts, and is widely used in the field of mechanical equipment.
[0004] During the forging process of mechanical parts, the forging position of the mechanical parts needs to be constantly adjusted to ensure uniform forging of the mechanical parts. However, when using the existing hydraulic press for forging mechanical parts, workers need to use auxiliary tools to constantly adjust the forging position of the mechanical parts, which makes the labor intensity high, the work efficiency low, and it is easy to be burned by sparks splashed during the forging process, and the safety is poor. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a hydraulic press for forging mechanical parts which can effectively reduce labor intensity, improve work efficiency, avoid being burned by sparks splashed during forging, and improve safety.
[0006] Technical Solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hydraulic press for forging mechanical parts, including a base, a transverse movement mechanism, a rotating mechanism and a clamping mechanism, the top of the base is fixedly connected to a bracket, a hydraulic cylinder is fixedly installed on the bracket, and a forging plate is fixedly connected to the output end of the hydraulic cylinder. The transverse movement mechanism includes a transverse movement motor, which is fixedly installed at the front end of the base, a sink groove is provided at the top of the base, a reciprocating screw rod is rotatably provided in the sink groove, the front end of the reciprocating screw rod passes through the front wall of the base and is fixedly connected to the output end of the transverse movement motor, a movable seat is slidably provided in the sink groove, and the movable seat screw The sleeve is arranged on the reciprocating screw, the top of the movable seat is horizontal with the top of the base, the top of the movable seat is fixedly connected with a movable plate, the rotating mechanism includes a rotating motor and a processing turntable, the right end of the movable plate is symmetrically fixedly connected with two groups of support plates, the rotating motor is fixedly installed on a front group of support plates, a worm shaft is rotatably installed on the two groups of support plates, the front end of the worm shaft is fixedly connected to the output end of the rotating motor, the processing turntable is rotatably installed on the top of the movable plate, and a worm gear ring is provided on the fixed sleeve at the bottom of the outer wall of the processing turntable, the worm gear ring and the worm shaft are meshed with each other, and the clamping mechanism is used for clamping and fixing mechanical parts.
[0008] Preferably, the clamping mechanism includes two groups of fixed plates, which are symmetrically fixed on the top of the processing turntable, and both groups of fixed plates are threaded with adjusting screws, and both groups of adjusting screws are fixedly connected to the outer sides with handles, and both groups of handles are fixedly connected to the inner sides with clamps.
[0009] Preferably, a protective cover 1 is fixedly connected to the front end of the base, a protective cover 2 is fixedly connected to the top end of the movable plate, and the protective cover 1 and the protective cover 2 are respectively covered on the transverse motor and the rotating motor.
[0010] Preferably, a reinforcing plate is fixedly connected between the left end of the bracket and the top end of the base.
[0011] Preferably, four groups of anti-slip pads are fixedly provided at the bottom end of the base.
[0012] Compared with the prior art, the utility model has the following beneficial effects: when in use, the mechanical parts to be forged are placed on the processing turntable, and after being clamped and fixed, the hydraulic cylinder is started, so that the hydraulic cylinder drives the forging plate to forge the end face of the mechanical parts, and the transverse motor and the rotating motor are started during the forging process. By starting the transverse motor, the transverse motor drives the reciprocating screw to rotate, so that the reciprocating screw drives the movable seat to slide in the sink groove, and then the movable seat drives the movable plate to move back and forth, and the movable plate drives the processing turntable to move back and forth. By starting the rotating motor, the rotating motor drives the worm shaft to rotate, and the worm shaft drives the processing turntable to rotate slowly through engagement with the worm gear ring, so that the processing turntable drives the mechanical parts to rotate slowly, so that the forging plate forges different positions of the end face of the mechanical parts, and the staff does not need to use additional auxiliary tools for adjustment, thereby effectively reducing labor intensity, improving work efficiency, avoiding being burned by sparks splashed during the forging process, and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the axonometric partial structure of the utility model;
[0015] Figure 3 It is a schematic diagram of the axonometric structure of the connection between the rotating mechanism and the moving plate in the utility model;
[0016] Figure 4 This utility model Figure 3 Schematic diagram of the bottom axonometric structure;
[0017] Markings in the attached drawings: 1. Base; 2. Bracket; 3. Hydraulic cylinder; 4. Forging plate; 5. Transverse motor; 6. Reciprocating screw; 7. Movable seat; 8. Moving plate; 9. Support plate; 10. Rotating motor; 11. Worm shaft; 12. Processing turntable; 13. Worm gear ring; 14. Fixed plate; 15. Adjusting screw; 16. Twist handle; 17. Clamp; 18. Protective cover one; 19. Protective cover two; 20. Reinforcement plate; 21. Anti-slip pad. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] Example
[0020] See also Figure 1-Figure 4 The utility model is a hydraulic press for forging mechanical parts, comprising a base 1, a bracket 2 is fixedly connected to the top of the base 1, a hydraulic cylinder 3 is fixedly installed on the bracket 2, a forging plate 4 is fixedly connected to the output end of the hydraulic cylinder 3, a traverse motor 5 is fixedly installed at the front end of the base 1, a sink groove is provided at the top of the base 1, a reciprocating screw rod 6 is rotatably provided in the sink groove, the front end of the reciprocating screw rod 6 passes through the front wall of the base 1 and is fixedly connected to the output end of the traverse motor 5, a movable seat 7 is slidably provided in the sink groove, and the movable seat 7 is threadedly sleeved on the reciprocating screw rod 6 The top of the movable seat 7 is horizontal with the top of the base 1, the top of the movable seat 7 is fixedly connected with a movable plate 8, the right end of the movable plate 8 is symmetrically fixedly connected with two groups of support plates 9, the rotating motor 10 is fixedly installed on the front group of support plates 9, the two groups of support plates 9 are rotatably installed with a worm shaft 11, the front end of the worm shaft 11 is fixedly connected to the output end of the rotating motor 10, the processing turntable 12 is rotatably installed on the top of the movable plate 8, and the bottom of the outer wall of the processing turntable 12 is fixedly sleeved with a worm wheel ring 13, and the worm wheel ring 13 is meshed with the worm shaft 11. The clamping mechanism is used to clamp and fix mechanical parts; when in use, the mechanical parts to be forged are placed on the processing turntable 12. After clamping and fixing, the hydraulic cylinder 3 is started, so that the hydraulic cylinder 3 drives the forging plate 4 to forge the end face of the mechanical parts. During the forging process, the transverse motor 5 and the rotating motor 10 are started, and the transverse motor 5 is started to drive the reciprocating screw 6 to rotate, so that the reciprocating screw 6 drives the movable seat 7 to slide in the sink groove, and then the movable seat 7 drives the movable plate 8 to move back and forth, and the movable plate 8 drives the processing turntable 12 to move back and forth. By starting the rotating motor 10, the rotating motor 10 drives the worm shaft 11 to rotate, and the worm shaft 11 drives the processing turntable 12 to rotate slowly through the engagement with the worm wheel ring 13, so that the processing turntable 12 drives the mechanical parts to rotate slowly, so that the forging plate 4 forges different positions of the end face of the mechanical parts, and the staff does not need to use additional auxiliary tools for adjustment, thereby effectively reducing labor intensity, improving work efficiency, avoiding being burned by sparks splashed during the forging process, and improving safety.
[0021] The clamping mechanism includes two groups of fixed plates 14, which are symmetrically fixedly installed on the top of the processing turntable 12. Adjusting screws 15 are screwed on the two groups of fixed plates 14. The outer sides of the two groups of adjusting screws 15 are fixedly connected with handles 16, and the inner sides of the two groups of handles 16 are fixedly connected with clamps 17. After the mechanical parts are placed on the processing turntable 12, the adjusting screws 15 are rotated by the handles 16, so that the adjusting screws 15 push the clamps 17 to clamp the mechanical parts, so as to ensure the stability of the placement of the mechanical parts.
[0022] The front end of the base 1 is fixedly connected with a protective cover 18, the top of the movable plate 8 is fixedly connected with a protective cover 2 19, and the protective cover 18 and the protective cover 2 19 respectively cover the transverse motor 5 and the rotating motor 10; by setting the protective cover 18 and the protective cover 2 19, it is possible to effectively prevent sparks generated during the forging process from falling on the transverse motor 5 and the rotating motor 10.
[0023] A reinforcing plate 20 is fixedly connected between the left end of the bracket 2 and the top end of the base 1 ; by providing the reinforcing plate 20 , the connection between the bracket 2 and the base 1 can be made more firm and stable.
[0024] Four groups of anti-skid pads 21 are fixedly provided at the bottom end of the base 1; the anti-skid pads 21 can prevent the device from slipping on the ground.
[0025] The utility model is a hydraulic press for forging mechanical parts. Its working principle is that when in use, the mechanical parts to be forged are placed on the processing turntable 12, and the adjusting screw rod 15 is rotated by twisting the handle 16, so that the adjusting screw rod 15 pushes the clamp 17 to clamp the mechanical parts. After clamping and fixing, the hydraulic cylinder 3 is started, so that the hydraulic cylinder 3 drives the forging plate 4 to forge the end surface of the mechanical parts. During the forging process, the transverse motor 5 and the rotating motor 10 are started, and the transverse motor 5 is started, and the transverse motor 5 drives the reciprocating screw rod 6 to rotate, so that the reciprocating screw rod 6 drives the movable seat 7 to slide in the sink groove, and then the movable seat 7 drives the movable plate 8 to move back and forth, and the movable plate 8 drives the processing turntable 12 to move back and forth, and the rotating motor 10 is started, and the rotating motor 10 drives the worm shaft 11 to rotate, and the worm shaft 11 drives the processing turntable 12 to rotate slowly through the engagement with the worm wheel ring 13, so that the processing turntable 12 drives the mechanical parts to rotate slowly, so that the forging plate 4 forges different positions of the end surface of the mechanical parts, and the staff does not need to use additional auxiliary tools for adjustment.
[0026] The installation method, connection method or setting method of the hydraulic press for forging mechanical parts of the utility model are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; the hydraulic cylinder, transverse motor and rotary motor of the hydraulic press for forging mechanical parts of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual.
[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A hydraulic press for forging mechanical parts, comprising a base (1), characterized in that: It also includes a traverse mechanism, a rotation mechanism and a clamping mechanism; A base (1), wherein the top of the base (1) is fixedly connected to a bracket (2), a hydraulic cylinder (3) is fixedly mounted on the bracket (2), and a forging plate (4) is fixedly connected to the output end of the hydraulic cylinder (3); A transverse movement mechanism, the transverse movement mechanism comprising a transverse movement motor (5), the transverse movement motor (5) being fixedly mounted on the front end of the base (1), a sink groove being provided at the top end of the base (1), a reciprocating screw rod (6) being rotatably arranged in the sink groove, the front end of the reciprocating screw rod (6) passing through the front wall of the base (1) and being fixedly connected to the output end of the transverse movement motor (5), a movable seat (7) being slidably arranged in the sink groove, and the movable seat (7) being threadedly sleeved on the reciprocating screw rod (6), the top end of the movable seat (7) being level with the top end of the base (1), and the top end of the movable seat (7) being fixedly connected to a movable plate (8); A rotating mechanism, the rotating mechanism comprising a rotating motor (10) and a processing turntable (12), the right end of the moving plate (8) is symmetrically fixedly connected with two groups of support plates (9), the rotating motor (10) is fixedly mounted on a front group of support plates (9), a worm shaft (11) is rotatably mounted on the two groups of support plates (9), the front end of the worm shaft (11) is fixedly connected to the output end of the rotating motor (10), the processing turntable (12) is rotatably mounted on the top of the moving plate (8), a worm wheel ring (13) is fixedly sleeved on the bottom of the outer wall of the processing turntable (12), and the worm wheel ring (13) and the worm shaft (11) are meshed with each other; A clamping mechanism is used to clamp and fix mechanical parts.
2. A hydraulic press for forging mechanical parts as claimed in claim 1, characterized in that: The clamping mechanism comprises two sets of fixing plates (14), the two sets of fixing plates (14) are symmetrically fixedly mounted on the top of the processing turntable (12), the two sets of fixing plates (14) are both threadedly mounted with adjusting screw rods (15), the outer sides of the two sets of adjusting screw rods (15) are both fixedly connected with a screw handle (16), and the inner sides of the two sets of screw handles (16) are both fixedly connected with a clamp (17).
3. A hydraulic press for forging mechanical parts as claimed in claim 2, characterized in that: The front end of the base (1) is fixedly connected with a protective cover 1 (18), the top end of the movable plate (8) is fixedly connected with a protective cover 2 (19), and the protective cover 1 (18) and the protective cover 2 (19) are respectively covered on the transverse motor (5) and the rotating motor (10).
4. A hydraulic press for forging mechanical parts as claimed in claim 3, characterized in that: A reinforcing plate (20) is fixedly connected between the left end of the bracket (2) and the top end of the base (1).
5. A hydraulic press for forging mechanical parts as claimed in claim 4, characterized in that: Four groups of anti-slip pads (21) are fixedly provided at the bottom end of the base (1).