Forging and pressing device capable of automatically discharging workpieces
By introducing an automatic ejection mechanism and cooling system into the forging equipment, the problem of cumbersome operation of manual dismantling and detaching of molds is solved, and automatic ejection and rapid cooling of preforms is realized, which simplifies the work flow and reduces labor intensity.
Patent Information
- Application Number
- CN202421107527.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
After the preformed blanks are cooled, the existing forging equipment needs to be manually disassembled and poured out. The operation is cumbersome and the workload of the staff increases.
An automatic part forging device including hydraulic cylinder, automatic ejection mechanism and cooling mechanism is designed. Automatic ejection of preforms is realized through components such as electric push rods and arc-shaped holes, and the cooling is accelerated by using a water pump and a cold water tank. .
Automatic ejection of preformed parts is realized, the operation process is simplified, the labor intensity of staff is reduced, and the cooling process is accelerated, which is convenient for the next step of processing.
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Figure CN222288671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging equipment, in particular to a forging device capable of automatically discharging parts. Background Art
[0002] The forging process is that the blank undergoes significant plastic deformation under the action of the press and die. It is mainly used to process metal parts. The equipment used in the forging process is a forging press. The die used in forging can usually be divided into an upper die and a lower die. During operation, the blank is placed on the lower die, and the upper die is driven downward by a pressure component such as a hydraulic cylinder. The parts are deformed under the joint action of the upper and lower dies. After forging is completed, the pressure component drives the upper die to move upward, and the forged preformed blank remains in the lower die.
[0003] In the prior art, after the preformed blank left in the lower mold is cooled, the lower mold fixed with a tool needs to be manually disassembled and turned over to pour out the preformed blank, which is a cumbersome operation and increases the workload of the staff;
[0004] Therefore, we designed a forging device that can automatically discharge parts. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that after the preformed blank left in the lower die is cooled, the lower die fixed with tools needs to be manually disassembled and flipped to pour out the preformed blank, which is cumbersome and increases the workload of the staff. A forging device that can automatically discharge the blank is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A forging device capable of automatically ejecting parts comprises a processing table, a lower die, a hydraulic cylinder and an upper die, wherein the hydraulic cylinder is coaxially arranged above the lower die through a mounting frame, the output end of the hydraulic cylinder is coaxially fixedly connected to the upper die, a connecting cavity is provided in the lower die, the connecting cavity is connected to a cooling mechanism for exchanging heat with a preformed rough accessory in the lower die so as to accelerate the molding of the preformed rough accessory, a through hole is provided at the bottom of the lower die, a plurality of jacks are evenly provided at one end of the lower die close to the through hole, and an automatic ejection mechanism for ejecting the preformed rough accessory in the lower die is provided at the bottom of the lower die.
[0008] Preferably, the cooling mechanism comprises:
[0009] A water pump and a cold water tank, wherein the water pump is connected to the cold water tank through a water pumping pipe, and the water pump is connected to the communication cavity of the lower mold through a water delivery pipe;
[0010] A drainage pipe and a water storage tank, wherein one end of the communication cavity away from the water delivery pipe is connected to the water storage tank through the drainage pipe.
[0011] Preferably, the communicating cavity is evenly wound in the lower mold, and the communicating cavity is arranged at one end close to the inner wall of the lower mold.
[0012] Preferably, the automatic ejection mechanism comprises:
[0013] An electric push rod and a base, wherein the electric push rod is coaxially fixedly arranged below the through hole, an output end of the electric push rod is coaxially fixedly connected to the base, and a mounting cavity is provided in the base;
[0014] A driving motor, a driving gear, a turntable, a plurality of fixed rods, a plurality of limit blocks, a plurality of telescopic rods and a plurality of insertion rods, wherein the driving motor, the driving gear, the turntable and the plurality of telescopic rods are all arranged in an installation cavity, the turntable is coaxially arranged in the installation cavity, a plurality of arc holes are evenly opened on the turntable, and the plurality of arc holes are distributed on the turntable in a circular array, a plurality of fixed rods are distributed on the turntable in a circular array, and a slide groove is opened on the fixed rod, the telescopic rod is arranged in the slide groove, the telescopic rod is fixedly connected to the limit block through a slide rod, the slide rod is arranged in the arc hole, the telescopic rod and the limit block are respectively arranged on both sides of the turntable, an end of the telescopic rod away from the fixed rod is fixedly connected to the insertion rod, the output end of the driving motor is coaxially fixedly connected to the driving gear, and teeth meshing with the driving gear are arranged on the outer wall of the turntable.
[0015] Preferably, the width of the limiting block is greater than the width of the arc-shaped hole.
[0016] Preferably, a plurality of supporting legs for supporting the processing table are provided at the bottom of the processing table.
[0017] The beneficial effects of the utility model are:
[0018] The utility model drives the motor, the driving gear, the turntable, the arc hole, the telescopic rod, the fixed rod, the plug rod and the plug hole so that the plug rod is separated from the plug hole in the lower mold, and then the output end of the electric push rod pushes the ejection platform to automatically eject the preformed rough parts in the lower mold out of the lower mold. The staff does not need to disassemble the lower mold from the processing table. The operation is simple and convenient, and the labor intensity of the staff is reduced.
[0019] The utility model uses a water pump to suck cold water in a cold water tank into a connecting cavity in a lower mold. The cold water in the connecting cavity finally enters a water storage tank through a drain pipe. Because the cold water is continuously circulated in the connecting cavity under the continuous delivery of the water pump, heat is exchanged with the preformed rough accessories in the lower mold, thereby accelerating the cooling of the preformed rough accessories and facilitating the bottom platform to push the cooled preformed rough accessories out of the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a forging device capable of automatically discharging parts proposed by the utility model;
[0021] Figure 2 It is a left and right isometric schematic diagram of a forging device capable of automatically discharging parts proposed by the utility model;
[0022] Figure 3 A schematic diagram of an automatic ejection mechanism of a forging device capable of automatically ejecting parts proposed by the utility model;
[0023] Figure 4 The utility model discloses a schematic diagram of a cooling mechanism of a forging device capable of automatically discharging parts.
[0024] In the figure: 1. processing table; 2. lower mold; 3. mounting frame; 4. hydraulic cylinder; 5. upper mold; 6. water pump; 7. cold water tank; 8. water storage tank; 9. drain pipe; 10. supporting footrest; 11. socket; 12. through hole; 13. connecting cavity; 14. base; 15. electric push rod; 16. turntable; 17. arc hole; 18. fixing rod; 19. limit block; 20. telescopic rod; 21. plug rod; 22. driving motor; 23. driving gear. DETAILED DESCRIPTION
[0025] Reference Figure 1-Figure 4 A forging device capable of automatically ejecting parts comprises a processing table 1, a lower die 2, a hydraulic cylinder 4 and an upper die 5. The hydraulic cylinder 4 is coaxially arranged above the lower die 2 through a mounting frame 3. The output end of the hydraulic cylinder 4 is coaxially fixedly connected with the upper die 5. A connecting cavity 13 is arranged in the lower die 2. A through hole 12 is provided at the bottom of the lower die 2. A plurality of jacks 11 are evenly provided at one end of the lower die 2 close to the through hole 12. An automatic ejection mechanism is arranged at the bottom of the lower die 2. The automatic ejection mechanism is used to eject the preformed rough parts in the lower die 2.
[0026] The automatic ejection mechanism includes a driving motor 22, a driving gear 23, a turntable 16, a plurality of fixed rods 18, a plurality of limit blocks 19, a plurality of telescopic rods 20 and a plurality of insertion rods 21. The driving motor 22, the driving gear 23, the turntable 16 and the plurality of telescopic rods 20 are all arranged in the installation cavity. The output end of the driving motor 22 is coaxially fixedly connected with the driving gear 23. The outer wall of the turntable 16 is provided with teeth meshing with the driving gear 23. The turntable 16 is coaxially arranged in the installation cavity. The turntable 16 is evenly provided with a plurality of arc holes 17, and the plurality of arc holes 17 are distributed on the turntable 16 in a circular array. The driving gear 23 is driven by the output end of the driving motor 22 to cooperate with the teeth on the outer wall of the turntable 16 to realize the rotation of the turntable 16. When the turntable 16 rotates, the arc holes 17 will cooperate with the slide bar and the limit block 19 on the telescopic rod 20.
[0027] A plurality of fixed rods 18 are distributed on the turntable 16 in a circular array, and a slide groove is provided on the fixed rod 18. The telescopic rod 20 is arranged in the slide groove. The telescopic rod 20 is fixedly connected to the limit block 19 through a slide rod. The slide rod is arranged in the arc hole 17. The telescopic rod 20 and the limit block 19 are respectively arranged on both sides of the turntable 16. One end of the telescopic rod 20 away from the fixed rod 18 is fixedly connected to the insertion rod 21. The arc hole 17 cooperates with the slide rod and the limit block 19 on the telescopic rod 20, so that the telescopic rod 20 contracts in the slide groove in the fixed rod 18, so that the insertion rod 21 is separated from the insertion hole 11 in the lower mold 2.
[0028] The automatic ejection mechanism also includes an electric push rod 15 and a base 14. The electric push rod 15 is coaxially fixedly arranged below the through hole 12. The output end of the electric push rod 15 is coaxially fixedly connected to the base 14. An installation cavity is provided in the base 14. The base 14 is pushed by the output end of the electric push rod 15 to automatically eject the preformed rough parts in the lower mold 2 from the lower mold 2. The staff does not need to remove the lower mold 2 from the processing table 1. The operation is simple and convenient, which reduces the labor intensity of the staff.
[0029] Reference Figure 1 and Figure 4 The connecting cavity 13 is connected to a cooling mechanism, and the cooling mechanism is used to perform heat exchange on the preformed wool accessories in the lower mold 2 to accelerate the molding of the preformed wool accessories;
[0030] The cooling mechanism includes a water pump 6 and a cold water tank 7. The water pump 6 is connected to the cold water tank 7 through a pumping pipe. The water pump 6 is connected to the connecting cavity 13 of the lower mold 2 through a water supply pipe. The end of the connecting cavity 13 away from the water supply pipe is connected to the water storage tank 8 through a drain pipe 9. The cold water in the cold water tank 7 is sucked into the connecting cavity 13 in the lower mold 2 by the water pump 6. The cold water entering the connecting cavity 13 finally enters the water storage tank 8 through the drain pipe 9. Due to the continuous delivery of cold water by the water pump 6, heat is exchanged with the preformed rough accessories in the lower mold 2, thereby accelerating the cooling of the preformed rough accessories.
[0031] Reference Figure 1 and Figure 4 The connecting cavity 13 is evenly wound in the lower mold 2, and the connecting cavity 13 is arranged at one end close to the inner wall of the lower mold 2. The effect of this arrangement is to facilitate the continuous circulation of cold water in the connecting cavity 13, and continuously exchange heat for the preformed wool accessories in the lower mold 2.
[0032] Reference Figure 3The width of the limit block 19 is greater than the width of the arc hole 17. The effect of this arrangement is that when the turntable 16 rotates, the arc hole 17 rotates with the turntable 16. Since the width of the limit block 19 is greater than the width of the arc hole 17, the slide bar is restricted in the arc hole 17. As the turntable 16 rotates, the telescopic rod 20 is telescoped in the slide groove of the fixed rod 18. A plurality of support legs 10 for supporting the processing table 1 are provided at the bottom of the processing table 1.
[0033] The working principle of the utility model is as follows:
[0034] The cold water in the cold water tank 7 is sucked into the connecting cavity 13 in the lower mold 2 by the water pump 6. The cold water in the connecting cavity 13 finally enters the water storage tank 8 through the drain pipe 9. Due to the continuous delivery of the cold water by the water pump 6, the cold water continues to flow in the connecting cavity 13, and heat is exchanged with the preformed rough parts in the lower mold 2, thereby accelerating the cooling of the preformed rough parts.
[0035] When it is necessary to lift the preformed blank in the lower mold 2, the output end of the driving motor 22 drives the active gear 23 to cooperate with the teeth on the outer wall of the turntable 16 to realize the rotation of the turntable 16. When the turntable 16 rotates, the arc hole 17 will cooperate with the slide bar and the limit block 19 on the telescopic rod 20, so that the telescopic rod 20 will shrink in the slide groove in the fixed rod 18, so that the insertion rod 21 will be separated from the socket 11 in the lower mold 2, and then the base 14 will be pushed by the output end of the electric push rod 15 to automatically eject the preformed blank in the lower mold 2.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A forging device capable of automatically discharging parts, comprising a processing table (1), a lower die (2), a hydraulic cylinder (4) and an upper die (5), characterized in that: The hydraulic cylinder (4) is coaxially arranged above the lower mold (2) through a mounting frame (3); the output end of the hydraulic cylinder (4) is coaxially fixedly connected to the upper mold (5); a connecting cavity (13) is provided in the lower mold (2); the connecting cavity (13) is connected to a cooling mechanism for exchanging heat with the preformed rough accessories in the lower mold (2) so as to accelerate the molding of the preformed rough accessories; a through hole (12) is provided at the bottom of the lower mold (2); a plurality of jacks (11) are evenly provided at one end of the lower mold (2) close to the through hole (12); and an automatic ejection mechanism for ejecting the preformed rough accessories in the lower mold (2) is provided at the bottom of the lower mold (2).
2. A forging device capable of automatically discharging parts according to claim 1, characterized in that: The cooling mechanism comprises: A water pump (6) and a cold water tank (7), wherein the water pump (6) is connected to the cold water tank (7) via a water pumping pipe, and the water pump (6) is connected to the communication cavity (13) of the lower mold (2) via a water delivery pipe; A drainage pipe (9) and a water storage tank (8), wherein an end of the communication cavity (13) away from the water delivery pipe is connected to the water storage tank (8) through the drainage pipe (9).
3. A forging device capable of automatically discharging parts according to claim 1, characterized in that: The communication cavity (13) is evenly wound and arranged in the lower mold (2), and the communication cavity (13) is arranged at one end close to the inner wall of the lower mold (2).
4. A forging device capable of automatically discharging parts according to claim 1, characterized in that: The automatic ejection mechanism comprises: An electric push rod (15) and a base (14), wherein the electric push rod (15) is coaxially fixedly arranged below the through hole (12), an output end of the electric push rod (15) is coaxially fixedly connected to the base (14), and a mounting cavity is provided in the base (14); A driving motor (22), a driving gear (23), a rotating disk (16), a plurality of fixed rods (18), a plurality of limit blocks (19), a plurality of telescopic rods (20), and a plurality of insertion rods (21), wherein the driving motor (22), the driving gear (23), the rotating disk (16), and the plurality of telescopic rods (20) are all arranged in an installation cavity, the rotating disk (16) is coaxially arranged in the installation cavity, a plurality of arc holes (17) are evenly opened on the rotating disk (16), and the plurality of arc holes (17) are distributed on the rotating disk (16) in a circular array, and the plurality of fixed rods (18) are distributed on the rotating disk in a circular array. (16), and a slide groove is provided on the fixed rod (18), the telescopic rod (20) is arranged in the slide groove, the telescopic rod (20) is fixedly connected to the limit block (19) through a slide rod, the slide rod is arranged in the arc hole (17), the telescopic rod (20) and the limit block (19) are respectively arranged on both sides of the turntable (16), one end of the telescopic rod (20) away from the fixed rod (18) is fixedly connected to the insertion rod (21), the output end of the drive motor (22) is coaxially fixedly connected to the driving gear (23), and the outer wall of the turntable (16) is provided with teeth meshing with the driving gear (23).
5. A forging device capable of automatically discharging parts according to claim 4, characterized in that: The width of the limiting block (19) is greater than the width of the arc-shaped hole (17).
6. A forging device capable of automatically discharging parts according to claim 1, characterized in that: A plurality of supporting legs (10) for supporting the processing table (1) are provided at the bottom of the processing table (1).