Numerical control welding machine with vertical fine adjustment mechanism

By designing the upper and lower fine-tuning mechanism in the CNC welding machine, the range of change in the orientation angle of the welding gun is expanded, the problem of uneven welding heat is solved and the welding accuracy and safety are improved.

CN222289198UActive Publication Date: 2025-01-03YANCHENG LEIWEIAO ENG MACHINERY
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Patent Information

Application Number
CN202421137909.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-03
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The welding torch of existing CNC welding machines has a small range of variation in the direction angle and insufficient application range, resulting in uneven welding heat and affecting the welding effect.

Method used

A CNC welding machine with up and down fine-tuning mechanism is designed, including transverse rotation components, limit components, sliding components, longitudinal rotation components and clamping components. Through adjustment gears, electric telescopic rods and drive motors, the multi-directionality of the welding gun is realized. Fine-tuning to expand the range of change in the direction of the welding gun to ensure even distribution of welding heat.

Benefits of technology

Through the fine-tuning mechanism, the uniformity of welding heat is improved, thermal deformation is reduced, and the processing accuracy and welding quality of the workpiece are improved.

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Abstract

The utility model provides a numerical control welding machine with an up-down fine adjustment mechanism, which relates to the technical field of welding equipment, and comprises a main body and an adjusting mechanism, the adjusting mechanism is arranged at the bottom end of the main body, the orientation angle change of a welding gun is increased through the adjusting mechanism, the application range is expanded, welding heat can be more uniformly distributed on a workpiece, and the welding efficiency is improved. Thermal deformation in the welding process is reduced, a welding gun is placed on the inner side of a U-shaped clamping piece, the U-shaped clamping piece clamps the welding gun through rotation of a limiting screw rod, a sliding block conducts displacement fine adjustment on the horizontal position on a sliding frame, longitudinal rotation can be conducted to adjust the orientation angle of the welding gun, the sliding block is fixed to the sliding frame through a fixing screw rod, and a stop lever is pushed aside; the adjusting gear is rotated to drive the bearing to rotate, the horizontal orientation angle of the welding gun is controlled, the stop lever falls back to abut against the adjusting gear for limiting, the orientation position of the welding gun is fixed, the vertical height position of the welding gun is provided through the electric telescopic rod, the driving motor drives the driving screw to rotate, and the sliding base moves to drive the welding gun to move horizontally.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a numerical control welding machine with an up and down fine-tuning mechanism. Background Art

[0002] With the development of the manufacturing industry, the demand for automated production is growing. As a type of automated welding equipment, CNC welding machines can complete the welding process through program control to improve production efficiency and consistency. Compared with traditional manual welding, CNC welding machines can reduce dependence on manpower, save labor costs, and maintain consistent welding quality in continuous production. The automated welding process can reduce the time that welding operators are exposed to dangerous environments such as high temperature, harmful gases and sparks, thereby improving the safety of welding operations.

[0003] After searching, the patent number "CN219465156U" mentioned in the text that "the utility model relates to the technical field of sheet metal welding, and discloses a CNC welding machine for automobile sheet metal processing. The upper surface of the bracket is provided with a deodorizing component, and the deodorizing component includes an air suction box installed on the upper surface of the bracket, and the front surface of the air suction box is symmetrically provided with fixed pipes, and the front end of the fixed pipe is connected with a connecting pipe, and the lower surface of the connecting pipe is symmetrically provided with an air intake pipe; the upper surface of the bottom plate is provided with a processing table, and the outside of the processing table is symmetrically provided with two groups of moving frames, and a pressure plate is provided above the processing table below the moving frame. Pulling the pull plate will cause the pressure plate to move upward and cause the spring to be squeezed and deformed. At this time, the position of the moving frame will be adjusted by the operation of the second electric telescopic rod, so that the requirements for different sizes can be met. The sheet metal parts are clamped, and after adjustment, the pull plate is released to allow the spring to recover its deformation, so that the pressure plate can be moved downward to clamp and fix the sheet metal parts. "When it is used, the sheet metal parts to be welded are placed on the upper surface of the processing table, and the pull plate set on the upper surface of the mobile frame is pulled, which will cause the pressure plate to move upward and cause the spring to be squeezed and deformed. At this time, the position of the mobile frame will be adjusted by the operation of the second electric telescopic rod, so that sheet metal parts of different sizes can be clamped, and after adjustment, the pull plate is released to allow the spring to recover its deformation, so that the pressure plate can be moved downward to clamp and fix the sheet metal parts, avoiding movement during the welding process and affecting the welding work. However, the welding gun of the device has a small range of angle changes, insufficient scope of application, and there is a situation where thermal deformation is caused by uneven welding heat, which affects the welding effect. Utility Model Content

[0004] The utility model aims to provide a numerical control welding machine with an up and down fine-tuning mechanism to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a CNC welding machine with an up and down fine-tuning mechanism, comprising a main body and an adjusting mechanism, wherein the adjusting mechanism is installed at the bottom end of the main body;

[0006] The adjustment mechanism includes a transverse rotation component, a limit component, a sliding component, a longitudinal rotation component and a clamping component. The transverse rotation component is installed at the bottom end of the main body, the limit component is installed on the outer side of the transverse rotation component, the sliding component is installed at the bottom end of the transverse rotation component, the longitudinal rotation component is installed on the inner side of the sliding component, and the clamping component is installed on the surface of the longitudinal rotation component.

[0007] Preferably, the transverse rotation assembly includes a turntable and a bearing shaft, the bottom end of the main body is rotatably connected to the turntable, and the bottom end of the turntable is fixedly connected to the bearing shaft.

[0008] Preferably, the limit assembly comprises an adjusting gear and a stop rod, the outer side of the bearing shaft is fixedly connected with the adjusting gear, and the outer side of the adjusting gear is abutted with the stop rod.

[0009] Preferably, the sliding assembly includes a C-shaped rod and a sliding frame, the bottom end of the bearing shaft is fixedly connected to the C-shaped rod, and the bottom end of the C-shaped rod is fixedly connected to the sliding frame.

[0010] Preferably, the longitudinal rotation assembly includes a slider and a fixed screw, the inner side of the sliding frame is slidably connected to the slider, and one end of the slider is threadedly connected to the fixed screw.

[0011] Preferably, the clamping assembly includes a U-shaped clip and a limiting screw, the surface of the sliding block is fixedly connected with the U-shaped clip, and one side of the U-shaped clip is threadedly connected with the limiting screw.

[0012] Preferably, a control component is installed at the top of the main body, and the control component includes an electric telescopic rod, a slide seat, a support frame and a control platform. The electric telescopic rod is installed at the top of the main body, the top of the electric telescopic rod is fixedly connected to the slide seat, the outer side of the slide seat is slidably connected to the support frame, and the outer side of the support frame is installed with a control platform.

[0013] Preferably, a driving assembly is installed on the inner side of the slide seat, and the driving assembly includes a driving screw and a driving motor. The driving screw is threadedly connected to the inner side of the slide seat, and one end of the driving screw is flat-keyed to the driving motor.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. By increasing the change of the welding gun's direction angle through the adjustment mechanism and expanding the scope of application, the welding heat can be more evenly distributed on the workpiece, the thermal deformation during welding can be reduced, and the processing accuracy of the workpiece can be improved. The welding gun is placed on the inner side of the U-shaped clamp, and the U-shaped clamp is clamped by rotating the limit screw. The slider is displaced on the sliding frame to fine-tune the horizontal position, and the longitudinal rotation can be performed to adjust the welding gun's direction angle. The slider is fixed to the sliding frame by the fixing screw, the stop lever is opened, and the rotating adjustment gear drives the bearing shaft to rotate to control the horizontal direction angle of the welding gun. The stop lever falls back and contacts the adjustment gear to limit the position, thereby fixing the welding gun position.

[0016] 2. The vertical height position of the welding gun is provided by the electric telescopic rod. The driving motor drives the driving screw to rotate, so that the slide moves and drives the welding gun to move horizontally. The support frame provides support for the slide, and the electronic devices are controlled by the control platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the control component and drive component structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the transverse rotation component, the limit component and the sliding component of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the longitudinal rotation component, the sliding component and the clamping component of the utility model.

[0021] Numbers in the figure: 1. Main body; 2. Adjusting mechanism; 21. Transverse rotation assembly; 211. Turntable; 212. Bearing shaft; 22. Limiting assembly; 221. Adjusting gear; 222. Stop rod; 23. Sliding assembly; 231. C-shaped rod; 232. Sliding frame; 24. Longitudinal rotation assembly; 241. Sliding block; 242. Fixed screw; 25. Clamping assembly; 251. U-shaped clip; 252. Limiting screw; 3. Control assembly; 31. Electric telescopic rod; 32. Sliding seat; 33. Support frame; 34. Control platform; 4. Driving assembly; 41. Driving screw; 42. Driving motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides a technical solution: a CNC welding machine with an up and down fine-tuning mechanism, comprising a main body 1 and an adjusting mechanism 2, wherein the adjusting mechanism 2 is installed at the bottom end of the main body 1;

[0025] The adjusting mechanism 2 includes a transverse rotation component 21, a limit component 22, a sliding component 23, a longitudinal rotation component 24 and a clamping component 25. The transverse rotation component 21 is installed at the bottom end of the main body 1, the limit component 22 is installed on the outer side of the transverse rotation component 21, the sliding component 23 is installed at the bottom end of the transverse rotation component 21, the longitudinal rotation component 24 is installed on the inner side of the sliding component 23, and the clamping component 25 is installed on the surface of the longitudinal rotation component 24.

[0026] Furthermore, the transverse rotation assembly 21 includes a turntable 211 and a bearing shaft 212. The bottom end of the main body 1 is rotatably connected to the turntable 211, and the bottom end of the turntable 211 is fixedly connected to the bearing shaft 212. The turntable 211 provides a supporting connection with the main body 1, and the bearing shaft 212 provides a connection structure for the bottom element.

[0027] Furthermore, the limiting assembly 22 includes an adjusting gear 221 and a blocking rod 222. The outer side of the bearing shaft 212 is fixedly connected with the adjusting gear 221, and the outer side of the adjusting gear 221 is abutted with the blocking rod 222. The rotation of the bearing shaft 212 is controlled by the adjusting gear 221. The blocking rod 222 abuts against the groove of the adjusting gear 221 to fix the adjusting gear 221. The other end of the blocking rod 222 forms a rotating structure with the main body 1 to provide support.

[0028] Furthermore, the sliding assembly 23 includes a C-shaped rod 231 and a sliding frame 232. The bottom end of the bearing shaft 212 is fixedly connected to the C-shaped rod 231, and the bottom end of the C-shaped rod 231 is fixedly connected to the sliding frame 232. The C-shaped rod 231 connects two groups of sliding frames 232, and the sliding frame 232 provides a supporting structure for the slider 241.

[0029] Furthermore, the longitudinal rotation component 24 includes a slider 241 and a fixed screw 242. The slider 241 is slidably connected to the inner side of the sliding frame 232, and one end of the slider 241 is threadedly connected to the fixed screw 242. The slider 241 is displaced on the sliding frame 232 to fine-tune the horizontal position, and can be longitudinally rotated to adjust the direction angle of the welding gun. The slider 241 is fixed to the sliding frame 232 by the fixed screw 242.

[0030] Furthermore, the clamping assembly 25 includes a U-shaped clip 251 and a limiting screw 252. The U-shaped clip 251 is fixedly connected to the surface of the slider 241, and one side of the U-shaped clip 251 is threadedly connected to the limiting screw 252. The welding gun is placed on the inner side of the U-shaped clip 251, and the U-shaped clip 251 is clamped to the welding gun by rotating the limiting screw 252.

[0031] Embodiment 2

[0032] See also Figure 2 As shown, in contrast to Example 1, as another implementation of the utility model, a control component 3 is installed at the top of the main body 1, and the control component 3 includes an electric telescopic rod 31, a slide 32, a support frame 33 and a control platform 34. The electric telescopic rod 31 is installed at the top of the main body 1, and the top of the electric telescopic rod 31 is fixedly connected to the slide 32, and the outer side of the slide 32 is slidably connected to the support frame 33, and the outer side of the support frame 33 is installed with a control platform 34, and the electronic device is controlled by the control platform 34, and the vertical height position of the welding gun is provided by the electric telescopic rod 31, and the support frame 33 provides support for the slide 32.

[0033] Furthermore, a driving assembly 4 is installed on the inner side of the slide 32, and the driving assembly 4 includes a driving screw 41 and a driving motor 42. The inner side of the slide 32 is threadedly connected to the driving screw 41, and one end of the driving screw 41 is flatly keyed to the driving motor 42. The driving motor 42 drives the driving screw 41 to rotate, so that the slide 32 is displaced and the welding gun is displaced horizontally.

[0034] Working principle: First, a CNC welding machine with an up and down fine-tuning mechanism is moved to the working position. When in use, the first step is to place the welding gun inside the U-shaped clamp 251, and the U-shaped clamp 251 is clamped by rotating the limit screw 252. The slider 241 is displaced on the sliding frame 232 to fine-tune the horizontal position, and can be rotated longitudinally to adjust the welding gun's direction angle. The slider 241 is fixed to the sliding frame 232 by the fixing screw 242. The second step is to open the blocking rod 222, and the rotating adjustment gear 221 drives the bearing The shaft 212 rotates to control the horizontal direction angle of the welding gun, and the blocking rod 222 falls back and abuts against the groove of the adjusting gear 221 to limit the direction of the welding gun. In the third step, the electronic device is controlled by the control platform 34, and the vertical height position of the welding gun is provided by the electric telescopic rod 31. The support frame 33 provides support for the slide 32. In the fourth step, the driving motor 42 drives the driving screw 41 to rotate, so that the slide 32 is displaced to drive the welding gun to move horizontally. In this way, the use process of a CNC welding machine with an up and down fine-tuning mechanism is completed.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A CNC welding machine with an up and down fine adjustment mechanism, comprising a main body (1) and an adjustment mechanism (2), characterized in that: An adjustment mechanism (2) is installed at the bottom end of the main body (1); The regulating mechanism (2) comprises a transverse rotation component (21), a limit component (22), a sliding component (23), a longitudinal rotation component (24) and a clamping component (25); the transverse rotation component (21) is installed at the bottom end of the main body (1); the limit component (22) is installed on the outer side of the transverse rotation component (21); the sliding component (23) is installed at the bottom end of the transverse rotation component (21); the longitudinal rotation component (24) is installed on the inner side of the sliding component (23); and the clamping component (25) is installed on the surface of the longitudinal rotation component (24).

2. A CNC welding machine with an up and down fine-tuning mechanism according to claim 1, characterized in that: The transverse rotation assembly (21) comprises a turntable (211) and a bearing shaft (212); the bottom end of the main body (1) is rotatably connected to the turntable (211), and the bottom end of the turntable (211) is fixedly connected to the bearing shaft (212).

3. A CNC welding machine with an up and down fine-tuning mechanism according to claim 2, characterized in that: The position limiting assembly (22) comprises an adjusting gear (221) and a stop rod (222); the outer side of the bearing shaft (212) is fixedly connected with the adjusting gear (221); and the outer side of the adjusting gear (221) is abutted against the stop rod (222).

4. A CNC welding machine with an up and down fine-tuning mechanism according to claim 2, characterized in that: The sliding assembly (23) comprises a C-shaped rod (231) and a sliding frame (232); the bottom end of the bearing shaft (212) is fixedly connected to the C-shaped rod (231); and the bottom end of the C-shaped rod (231) is fixedly connected to the sliding frame (232).

5. A CNC welding machine with an up and down fine-tuning mechanism according to claim 4, characterized in that: The longitudinal rotation assembly (24) comprises a slider (241) and a fixed screw (242); the inner side of the sliding frame (232) is slidably connected to the slider (241); one end of the slider (241) is threadedly connected to the fixed screw (242).

6. A CNC welding machine with an up and down fine adjustment mechanism according to claim 5, characterized in that: The clamping assembly (25) comprises a U-shaped clamp (251) and a limiting screw (252); the surface of the sliding block (241) is fixedly connected with the U-shaped clamp (251); and one side of the U-shaped clamp (251) is threadedly connected with the limiting screw (252).

7. The CNC welding machine with an up and down fine-tuning mechanism according to claim 1, characterized in that: A control component (3) is installed at the top of the main body (1), and the control component (3) comprises an electric telescopic rod (31), a sliding seat (32), a support frame (33) and a control platform (34). The electric telescopic rod (31) is installed at the top of the main body (1), the top of the electric telescopic rod (31) is fixedly connected to the sliding seat (32), the outer side of the sliding seat (32) is slidably connected to the support frame (33), and the outer side of the support frame (33) is installed with the control platform (34).

8. A CNC welding machine with an up and down fine adjustment mechanism according to claim 7, characterized in that: A driving assembly (4) is installed on the inner side of the slide seat (32), and the driving assembly (4) comprises a driving screw (41) and a driving motor (42). The inner side of the slide seat (32) is threadedly connected to the driving screw (41), and one end of the driving screw (41) is flatly keyed to the driving motor (42).

Citation Information

Patent Citations

  • Numerical control welding machine tool for machining automobile sheet metal parts

    CN219465156U