Positioning jig for metal plate welding
By designing a positioning fixture for sheet metal welding, using components such as flip motors, positioning plates and drive motors, the problem of inability to flip and adjust during sheet metal welding is solved, and the flexibility and stability of welding position is achieved , improves welding accuracy and production efficiency.
Patent Information
- Application Number
- CN202420576084.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the welding process of sheet metal parts, it is impossible to easily turn and adjust the sheet metal parts, resulting in limited welding position, increasing the complexity of operation and processing, and reducing production efficiency and workers' work efficiency.
A positioning fixture including welding table, pedestal, vertical plate, flip motor, positioning plate, positioning pole, linear slide chute, drive motor, center rotary rod, transverse cylinder and height adjustment rod are designed, through these components Work together to achieve clamping and flip adjustment of sheet metal parts, ensuring flexibility and stability of welding position.
Through this positioning fixture, it is possible to facilitate flipping and adjustment of sheet metal parts, improve welding flexibility and accuracy, reduce welding errors, and improve welding consistency and production efficiency.
Smart Images

Figure CN222289208U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet metal welding, and particularly relates to a positioning fixture used for sheet metal welding. Background Art
[0002] Welding damaged sheet metal parts is one of the common methods of repairing sheet metal parts. Welding is performed at the damaged or cracked parts of sheet metal parts to connect and repair the damaged areas and restore their structural strength and integrity. However, in the current process of sheet metal positioning welding, it is not convenient to flip and adjust the sheet metal parts, which will bring some disadvantages and difficulties.
[0003] Limited flexibility in welding position: The inability to flip and adjust sheet metal parts means that welding positions are restricted. Sometimes, a specific weld needs to be welded at a different angle or direction, but the ideal welding position cannot be adjusted because the sheet metal cannot be flipped. This can lead to limitations in the welding process and fail to meet specific design and process requirements.
[0004] Increased complexity of operation and processing: The inability to flip sheet metal requires additional processes and equipment to adapt to the requirements of the welding position. This may require the design and adjustment of complex positioning devices, fixtures, and operating steps. Increased complexity of operation and processing reduces production efficiency and worker efficiency.
[0005] In summary, the inability to flip sheet metal parts to adjust the welding position in the prior art will bring a series of disadvantages, including the limitation of welding position, the difficulty in processing complex geometric shapes, the increase of operation complexity and processing complexity, and the increase of manual adjustment and correction workload. Therefore, in order to overcome these disadvantages, it is necessary to develop and adopt new innovative technologies and equipment to improve the flexibility and accuracy of sheet metal welding. Utility Model Content
[0006] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a positioning fixture for sheet metal welding to solve the problems raised in the above-mentioned background technology.
[0007] The utility model is realized by the following technical scheme: a positioning fixture for sheet metal welding, comprising: a welding table, a base and a vertical plate, wherein the vertical plate is installed on the left side above the welding table, and a positioning plate is arranged above the right side of the vertical plate;
[0008] A flip motor is installed on the upper left side of the vertical plate, a positioning clamp is respectively provided on the upper and lower inner sides of the positioning plate, a positioning pole is respectively installed in the middle of the upper and lower parts of the positioning plate, and a straight line slide is provided in the middle of the upper part of the welding table;
[0009] A driving motor is installed in the middle of the right side of the welding table, a central rotating rod is arranged in the middle of the inside of the welding table, a transverse moving cylinder is installed on the right side of the central rotating rod, a connecting slider is installed above the transverse moving cylinder, a movable base plate is arranged in the middle of the right side of the upper surface of the welding table, a height adjustment rod is installed above the movable base plate, a height adjustment support plate is arranged above the height adjustment rod, an inner screw groove is arranged on the inner wall of the transverse moving cylinder, a thread is arranged on the outer wall of the central rotating rod, and the central rotating rod is rotatably connected with the transverse moving cylinder through a thread.
[0010] As a preferred embodiment, a pedestal is installed below the welding platform, and a non-slip bottom pad is glued to the lower surface of the pedestal, and the material of the non-slip bottom pad is a wear-resistant rubber.
[0011] As a preferred embodiment, the front ends of the two positioning poles are respectively connected to the back sides of the two positioning clamps, and the flipping motor is connected to the middle of the left side of the positioning plate through a transmission shaft. When it is necessary to flip and adjust the welding position of the sheet metal, the height adjustment support plate is moved to the right away from the sheet metal, and then the flipping motor is started. The flipping motor can drive the positioning plate to rotate through the transmission shaft, thereby driving the clamped and fixed sheet metal to flip and adjust the welding position.
[0012] As a preferred embodiment, the drive motor is connected to the left end of the center rotating rod through a transmission shaft, a bearing is installed in the middle of the left side of the welding table, and the left end of the center rotating rod is connected to the inner side of the bearing. The drive motor is started to reverse, and the drive motor can drive the center rotating rod to rotate through the transmission shaft. While the center rotating rod rotates, it can drive the transverse movement tube to move to the left. The transverse movement tube drives the connecting slider to slide in the linear slide groove. At the same time, the connecting slider drives the height adjustment rod to move to the left through the moving bottom plate, and at the same time, the height adjustment support plate can move to the left.
[0013] As a preferred embodiment, the driving motor and the flipping motor are both servo motors, and the height-adjusting rod and the positioning rod are both electric push rods. When the height-adjusting support plate moves to below the supporting position at the right end of the sheet metal part, the height-adjusting rod drives the height-adjusting support plate to rise and contact the lower right end of the sheet metal part, thereby being able to support the sheet metal part.
[0014] As a preferred embodiment, the front surface of the positioning plate is a concave structure inclined 90 degrees to the right, and the front surfaces of the height adjustment support plate and the two positioning plates are respectively coated with a rubber anti-slip layer.
[0015] As a preferred embodiment, the upper end of the connecting slider passes through a linear slide groove and is connected to the lower side of the movable base plate, and the central rotating rod and the transverse moving cylinder are both made of stainless steel.
[0016] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting a flipping motor, a positioning plate, a positioning pole and a positioning clamp, it is possible to clamp the sheet metal parts to fix their position, and at the same time, it is convenient to flip the sheet metal parts to adjust the welding position; by setting a linear slide, a drive motor, a center rotating rod, a transverse cylinder, a movable base plate, a height adjustment rod and a height adjustment support plate, it is possible to support the right ends of sheet metal parts of different lengths when welding sheet metal parts; supporting the right end of the sheet metal part can ensure its stable positioning at the welding position, help reduce welding errors, and improve the accuracy and consistency of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a positioning fixture for sheet metal welding.
[0019] Figure 2 The utility model is a schematic diagram of a front view of the interior of a welding table in a positioning fixture for sheet metal welding.
[0020] Figure 3 for Figure 1 A magnified schematic diagram of part A.
[0021] Figure 4 The utility model is a schematic diagram of a pedestal in a positioning fixture for sheet metal welding, viewed from above.
[0022] In the figure, 100-welding table, 200-base, 300-vertical plate, 400-flip motor, 500-positioning plate, 600-positioning pole, 700-linear slide, 800-movable bottom plate, 900-height adjustment rod, 110-height adjustment support plate, 120-driving motor, 130-center rotating rod, 140-transverse cylinder, 150-connecting slider, 160-positioning splint, 170-anti-slip bottom pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 4 The utility model provides a technical solution: a positioning fixture for sheet metal welding, comprising: a welding table 100, a base 200 and a vertical plate 300, the vertical plate 300 is installed on the left side above the welding table 100, and a positioning plate 500 is arranged above the right side of the vertical plate 300;
[0025] A flip motor 400 is installed on the upper left side of the vertical plate 300, a positioning clamp 160 is respectively provided on the upper and lower inner sides of the positioning plate 500, a positioning pole 600 is respectively installed in the middle of the upper and lower parts of the positioning plate 500, and a straight line slide 700 is provided in the middle of the upper part of the welding table 100;
[0026] A driving motor 120 is installed in the middle of the right side of the welding table 100, a central rotating rod 130 is arranged in the middle of the inside of the welding table 100, a transverse cylinder 140 is installed on the right side of the central rotating rod 130, a connecting slider 150 is installed above the transverse cylinder 140, a movable base plate 800 is arranged in the middle of the right side of the upper surface of the welding table 100, a height adjustment rod 900 is installed above the movable base plate 800, a height adjustment support plate 110 is arranged above the height adjustment rod 900, an inner screw groove is arranged on the inner wall of the transverse cylinder 140, a thread is arranged on the outer wall of the central rotating rod 130, and the central rotating rod 130 is rotatably connected with the transverse cylinder 140 through threads.
[0027] A base 200 is installed below the welding platform 100 , and a non-slip bottom pad 170 is glued to the lower surface of the base 200 . The material of the non-slip bottom pad 170 is a wear-resistant rubber.
[0028] The front ends of the two positioning poles 600 are respectively connected to the back sides of the two positioning clamps 160, and the flip motor 400 is connected to the middle of the left side of the positioning plate 500 through the transmission shaft. Before the sheet metal is welded, the left end of the sheet metal is extended between the two positioning clamps 160, and then the two positioning poles 600 are started to drive the two positioning clamps 160 to move inward, thereby clamping the left end of the sheet metal to fix it.
[0029] The driving motor 120 is connected to the left end of the center rotating rod 130 through the transmission shaft. A bearing is installed in the middle of the left side of the welding table 100. The left end of the center rotating rod 130 is connected to the inner side of the bearing. The driving motor 120 is started to reverse. The driving motor 120 can drive the center rotating rod 130 to rotate through the transmission shaft. While the center rotating rod 130 rotates, it can drive the transverse cylinder 140 to move to the left. The transverse cylinder 140 drives the connecting slider 150 to slide in the linear slide groove 700. At the same time, the connecting slider 150 drives the height adjustment rod 900 to move to the left through the moving base plate 800. At the same time, the height adjustment support plate 110 can move to the left.
[0030] The driving motor 120 and the flipping motor 400 are both servo motors, and the height-adjusting rod 900 and the positioning rod 600 are both electric push rods. When the height-adjusting support plate 110 moves to below the supporting position at the right end of the sheet metal part, the height-adjusting rod 900 drives the height-adjusting support plate 110 to rise and contact the lower right end of the sheet metal part, thereby supporting the sheet metal part.
[0031] The front surface of the positioning plate 500 is a concave structure tilted 90 degrees to the right, and the front surfaces of the height-adjusting support plate 110 and the two positioning plates 500 are respectively coated with a rubber anti-skid layer.
[0032] The upper end of the connecting slider 150 passes through the linear slide groove 700 and is connected to the lower side of the movable bottom plate 800. The central rotating rod 130 and the transverse moving cylinder 140 are both made of stainless steel.
[0033] As an embodiment of the present invention: Figure 1 , Figure 2 as well as Figure 3 As the first embodiment of the utility model: before welding the sheet metal, the left end of the sheet metal is inserted between the two positioning clamps 160, and then the two positioning poles 600 are started to drive the two positioning clamps 160 to move inward, thereby clamping the left end of the sheet metal to fix it;
[0034] Then, the driving motor 120 is started to reverse, and the driving motor 120 can drive the central rotating rod 130 to rotate through the transmission shaft. While the central rotating rod 130 rotates, it can drive the traverse cylinder 140 to move to the left. The traverse cylinder 140 drives the connecting slide block 150 to slide in the linear slide groove 700. At the same time, the connecting slide block 150 drives the height adjustment rod 900 to move to the left through the moving bottom plate 800. At the same time, the height adjustment support plate 110 can move to the left. When the height adjustment support plate 110 moves to below the supporting position at the right end of the sheet metal part, the height adjustment rod 900 drives the height adjustment support plate 110 to rise and contact with the lower right end of the sheet metal part, so that the sheet metal part can be supported. When the driving motor 120 reverses, the height adjustment support plate 110 can move to the right.
[0035] Through the above steps, the final effect is that the sheet metal parts can be clamped to fix their positions, and the right ends of sheet metal parts of different lengths can be supported when the sheet metal parts are welded. Supporting the right end of the sheet metal part can ensure its stable positioning at the welding position, which helps to reduce welding errors and improve the accuracy and consistency of welding.
[0036] See also Figure 1 and Figure 4, as the second embodiment of the utility model: combined with the further elaboration of the first embodiment, when it is necessary to flip and adjust the welding position of the sheet metal, the height-adjusting support plate 110 is moved to the right away from the sheet metal, and then the flip motor 400 is started. The flip motor 400 can drive the positioning plate 500 to rotate through the transmission shaft, thereby driving the clamped and fixed sheet metal to flip and adjust the welding position;
[0037] Since the anti-skid bottom pad 170 is glued to the lower surface of the base 200, the anti-skid bottom pad 170 has good friction, which can prevent the welding platform 100 from sliding during welding.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A positioning fixture for sheet metal welding, comprising: A welding table (100), a base (200) and a vertical plate (300), wherein the vertical plate (300) is installed on the left side above the welding table (100), and the characteristic is that a positioning plate (500) is arranged above the right side surface of the vertical plate (300); A flip motor (400) is installed above the left side of the vertical plate (300), a positioning clamp (160) is respectively provided above and below the inner side of the positioning plate (500), a positioning pole (600) is respectively installed in the middle of the upper part and the middle of the lower part of the positioning plate (500), and a straight slide groove (700) is provided in the middle of the upper part of the welding table (100); A driving motor (120) is installed in the middle of the right side of the welding table (100), a central rotating rod (130) is arranged in the middle of the inside of the welding table (100), a transverse cylinder (140) is installed on the right side of the central rotating rod (130), a connecting slider (150) is installed above the transverse cylinder (140), a movable base plate (800) is arranged in the middle of the right side of the upper surface of the welding table (100), a height adjustment rod (900) is installed above the movable base plate (800), a height adjustment support plate (110) is arranged above the height adjustment rod (900), an inner screw groove is arranged on the inner wall of the transverse cylinder (140), a thread is arranged on the outer wall of the central rotating rod (130), and the central rotating rod (130) is rotatably connected to the transverse cylinder (140) through a thread.
2. A positioning jig for sheet metal welding as claimed in claim 1, characterized in that: A base (200) is installed below the welding platform (100), and a non-slip bottom pad (170) is glued to the lower surface of the base (200), and the material of the non-slip bottom pad (170) is a wear-resistant rubber.
3. A positioning jig for sheet metal welding as claimed in claim 2, characterized in that: The front ends of the two positioning poles (600) are respectively connected to the backs of the two positioning clamping plates (160), and the turning motor (400) is connected to the middle of the left side of the positioning plate (500) via a transmission shaft.
4. A positioning jig for sheet metal welding as claimed in claim 3, characterized in that: The driving motor (120) is connected to the left end of the central rotating rod (130) via a transmission shaft. A bearing is installed in the middle of the left side inside the welding table (100), and the left end of the central rotating rod (130) is connected to the inner side of the bearing.
5. A positioning jig for sheet metal welding as claimed in claim 4, characterized in that: The driving motor (120) and the flipping motor (400) are both servo motors, and the height adjustment rod (900) and the positioning rod (600) are both electric push rods.
6. A positioning jig for sheet metal welding as claimed in claim 1, characterized in that: The front view of the positioning plate (500) is a concave structure tilted 90 degrees to the right, and the front faces of the height-adjusting support plate (110) and the two positioning plates (500) are respectively coated with a rubber anti-slip layer.
7. A positioning jig for sheet metal welding as claimed in claim 1, characterized in that: The upper end of the connecting slider (150) passes through the linear slide groove (700) and is connected to the lower side of the movable base plate (800), and the central rotating rod (130) and the transverse moving cylinder (140) are both made of stainless steel.
