Front axle shot blasting tool
The front axle shot blasting tool with adjustable vertical plates and connecting rods addresses instability and obstruction issues, enhancing stability and adaptability for various axle sizes, thereby improving the shot blasting process.
Patent Information
- Application Number
- CN202420982604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Traditional shot blasting methods for front axles face issues with workpiece instability during lifting, mutual obstruction between axles, and reduced blasting area due to fixed nozzle positioning, necessitating model-specific fixtures that are not adaptable to different axle sizes.
A front axle shot blasting tool with vertical plates having opposite inclinations and adjustable spacing, incorporating mounting grooves and connecting rods for stable hoisting, and crimping limiters to prevent lateral shaking, allowing for adaptable fitting of various axle sizes and improved blasting area.
Enhances hoisting stability, increases effective blasting area, and improves adaptability to different axle sizes, ensuring a balanced and efficient shot blasting process.
Smart Images

Figure CN222289831U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of shot blasting tooling, and in particular to a front axle shot blasting tooling. Background Art
[0002] The front axle is one of the important components of the car. In order to ensure the quality and life of the front axle, shot blasting technology is often used in the production process. Shot blasting is a mechanical surface treatment technology. Through a high-speed rotating shot blaster, metal particles or quartz sand and other granular materials are sprayed onto the surface of the treated part to remove the oxide scale, oil stains and attachments on the surface, so as to improve the surface quality and enhance the adhesion. In the production of the front axle, shot blasting can effectively remove the oxide scale, rust and other impurities on the surface of the front axle, making the surface of the front axle smoother and brighter, and enhancing the adhesion between the surface of the front axle and other materials, thereby improving the wear resistance and service life of the front axle.
[0003] Traditional shot blasting mode often adopts a vertical lifting method, directly using a wire rope or an iron chain to tie one end of the workpiece and hang it in the machine tool shot blasting room. This results in the need to vertically clamp the front axle workpiece into the machine tool fixture when clamping it. Due to the complex structure of the workpiece itself, the workpiece lifting is prone to instability, easy to overturn or fall off, and cannot be clamped on the fixture, and the lifting reliability is poor; several front axle workpieces are lifted at the same time. Since the position of the shot blasting nozzle is relatively fixed, the adjacent front axle workpieces are blocked by each other, which will cause the shot blasting area to be reduced, thereby affecting the overall shot blasting effect; the length and width of the front axle directly affect the handling and stability of the entire vehicle. Therefore, the front axle will be designed and produced according to the specific model of the vehicle. In the process of shot blasting a single model of front axle, how to make the same fixture compatible with different sizes of front axles has become a problem that technicians in this field urgently need to solve. Utility Model Content
[0004] This device provides a front axle shot blasting tool. By arranging front axles with opposite inclination directions and equal numbers on both sides of the vertical plate, the overall stability of the shot blasting tool during the hoisting process is further improved. The specific implementation method is as follows:
[0005] A front axle shot blasting tool, comprising:
[0006] No less than two vertical plates arranged in parallel, the adjacent vertical plates have the same structure and opposite directions, a plurality of first mounting grooves are equidistantly provided on the side of any vertical plate along its height direction, a plurality of second mounting grooves are arranged on the opposite side thereof in a staggered manner with the first mounting grooves, and the groove length of the first mounting groove is greater than the groove length of the second mounting groove, the first mounting groove is used to support the plate seat at one end of the front axle, and the second mounting groove is used to clamp the neck at the other end of the front axle, the vertical plates on the same side are used to obliquely place a plurality of front axles, and the two sides of the vertical plates are respectively used to place the same number of front axles in opposite directions, and the same number of front axles are placed on both sides so that the tooling is in a balanced state as a whole;
[0007] The first connecting rod is arranged between the two vertical plates, and the first connecting rod is located in the upper half of the vertical plates for realizing the hoisting of the vertical plates and the front axle.
[0008] By adopting the above technical solution, two placement positions for the front axle are arranged on the front and rear sides of the vertical plate, and the inclination directions of the front axle are opposite between the two placement positions, which not only solves the problem of workpiece hoisting stability, but also solves the problem of mutual obstruction between the front axle workpieces, provides a larger and more reasonable shot blasting contact area, and further improves the shot blasting effect.
[0009] Preferably, it also includes a plurality of second connecting rods arranged between two adjacent vertical plates, the first fixing block and the second fixing block are fixedly provided on the side of the vertical plate, the second bolt passes through the second connecting rod and is threadedly connected to the first fixing block, and the first bolt passes through the first connecting rod and is threadedly connected to the second fixing block.
[0010] Preferably, a second limiting through hole is opened on the side of the vertical plate near the first fixed block, the second connecting rod is slidably connected to the second limiting through hole, and the end of the second connecting rod is opened along the length direction with a plurality of second positioning holes for the second bolt to pass through, and a first limiting through hole is opened on the side of the vertical plate near the second fixed block, the first connecting rod is slidably connected to the first limiting through hole, and the end of the first connecting rod is opened along the length direction with a plurality of first positioning holes for the first bolt to pass through.
[0011] By adopting the above technical solution, the distance between the two vertical plates is adjustable, which improves the adaptability of the tooling and allows installation of front axle workpieces of different lengths. Even if the length of the front axle workpiece remains unchanged, the inclination of the front axle workpiece can be changed by adjusting the distance, thereby adjusting it to a better shot blasting facing surface.
[0012] Preferably, the first connecting rod has two different structures to choose from, namely:
[0013] First, the middle part of the first connecting rod is set to be curved for easy lifting, and the opening side of the curved shape is vertically downward. The sides of the two adjacent vertical plates are provided with limiting through holes, and the two ends of the connecting rod are respectively slidably connected to the limiting through holes.
[0014] By adopting the above technical solution, the curved shape can improve stability during hoisting. At this time, when adjusting the spacing between the vertical plates, the side plates on both sides of the curved shape need to change the distance between them and the curved shape so that the curved structure is always in the center position during hoisting.
[0015] Secondly, the middle part of the first connecting rod is set to be straight, at least one side of the side parts of the two adjacent vertical plates is provided with a limiting through hole, and one end or both ends of the connecting rod are slidably connected to the limiting through hole.
[0016] By adopting the above technical solution, since the middle portion of the first connecting rod is set to be straight, the lifting point can be selected arbitrarily, so when adjusting the distance between the side panels, only the side panel on one side can be moved.
[0017] Preferably, the length of the first mounting groove is greater than the width at the front axle plate seat, and the length of the second mounting groove is less than the width before the front axle is necked, and greater than the width after the front axle is necked.
[0018] Preferably, it also includes a crimping limiter respectively arranged on the inner side of the first mounting groove and the second mounting groove, the crimping limiter is composed of an axially connected elastic column and a rubber pressure head, taking the cooperation between the crimping limiter and the first mounting groove as an example, the outer end of the elastic column is embedded in the side wall of the first mounting groove, and the rubber pressure head is used to abut the side after the front axle is inserted.
[0019] By adopting the above technical solution, the crimping limiter can provide lateral limit for the front axle after the front axle is placed in, so that the front axle will shake in the width direction during the lifting process. The elastic column is selected as a conventional telescopic rod with a spring structure sleeved on the outside of the telescopic rod. The spring provides the rubber pressure head with extrusion force on the front axle.
[0020] In summary, this application includes the following beneficial technical effects:
[0021] 1. The utility model uses the first mounting groove to support the plate seat at one end of the front axle, and the second mounting groove to clamp the neck at the other end of the front axle, so that the front axle is placed obliquely between the vertical plates, thereby increasing the effective shot blasting area of the front axle;
[0022] 2. The utility model further improves the overall stability during the hoisting process by arranging front axles with opposite inclination directions and equal numbers on both sides of the vertical plate;
[0023] 3. The utility model provides a distance adjustment structure consisting of a limit through hole and a connecting rod on the vertical plate, so that the distance between the two vertical plates can be adjusted, further improving the adaptability to different models of front axles;
[0024] 4. The utility model has a simple structure, and by arranging a crimping limiter in the installation groove, the lateral shaking of the front axle relative to the vertical plate during the hoisting shot peening process can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model after the front axle is loaded;
[0026] Figure 2 This utility model Figure 1 A magnified view of the structure in the middle;
[0027] Figure 3 It is a structural schematic diagram of the utility model;
[0028] Figure 4 This is a schematic diagram of the explosion structure of the utility model Figure 1 ;
[0029] Figure 5 This is a schematic diagram of the explosion structure of the utility model Figure 2 ;
[0030] Figure 6 It is a structural schematic diagram of the crimping limiter in the utility model;
[0031] Figure 7 It is a schematic diagram of the shot blasting direction of the front axle in the utility model.
[0032] Description of reference numerals:
[0033] 1. First vertical plate, 2. Second vertical plate, 3. First connecting rod, 4. Second connecting rod, 5. Crimp limiter, 6. First bolt, 7. Second bolt, 8. Front axle, 101. First mounting groove, 102. Second mounting groove, 103. First limiting through hole, 104. First fixing block, 105. Second fixing block, 106. Second limiting through hole, 301. First positioning hole, 302. Curved shape, 401. Second positioning hole, 501. Elastic column, 502. Rubber pressure head, 801. Neck shrinkage, 802. Plate seat. DETAILED DESCRIPTION
[0034] The following describes the specific implementation of the utility model in conjunction with the accompanying drawings and embodiments:
[0035] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0036] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.
[0037] The following is combined with Figure 1-7 This application is described in further detail.
[0038] The embodiment of the present application discloses a front axle shot blasting tool.
[0039] Example 1
[0040] Reference Figures 1 to 6 The present embodiment discloses a front axle shot blasting tool, comprising a first connecting rod 3, a first vertical plate 1 and a second vertical plate 2 arranged in parallel, the two having the same structure and opposite directions, the first connecting rod 3 is arranged between the first vertical plate 1 and the second vertical plate 2, taking the first vertical plate 1 as an example, a plurality of first mounting grooves 101 are equidistantly opened on the side of the first vertical plate 1 along its height direction, and a plurality of second mounting grooves 102 are arranged on the opposite side thereof in a staggered manner with the first mounting grooves 101, and the first mounting grooves 101 The slot length of the first mounting slot 101 is greater than the slot length of the second mounting slot 102. In this structure, the slot length of the first mounting slot 101 is greater than the width of the front axle 8 at the plate seat. The slot length of the second mounting slot 102 is less than the width of the front axle 8 before it is necked, and greater than the width of the front axle 8 after it is necked. The first mounting slot 101 is used to support the plate seat 802 at one end of the front axle 8, and the second mounting slot 102 is used to clamp the necking 801 at the other end of the front axle 8, so that the front axle 8 can be placed obliquely on the first vertical plate 1 and the second vertical plate 2.
[0041] It also includes two second connecting rods 4 arranged between two adjacent vertical plates, and a first fixing block 104 and a second fixing block 105 are fixed to the side of the vertical plate. The second bolt 7 passes through the second connecting rod 4 and is threadedly connected to the first fixing block 104. The first bolt 6 passes through the first connecting rod 3 and is threadedly connected to the second fixing block 105. In this structure, the two second connecting rods 4 cooperate with the first connecting rod 3 to form a stable triangular connection structure for the tooling, and the overall stability during hoisting is stronger.
[0042] Combination Figure 1 , Figure 2 and Figure 7The specific process of using the tooling for shot blasting is as follows: insert the necking part 801 of the front axle 8 into the second mounting groove 102 in the upper position, and support the plate seat 802 of the front axle 8 into the first mounting groove 101; multiple front axles 8 with the same inclination are arranged vertically on one side of the tooling, and the number of front axles 8 on both sides of the tooling is the same and the inclination directions are opposite, so that the two sides of the tooling can maintain balance; after the tooling is hoisted up, the shot blasting is injected from the sides of the front axles 8 on both sides, and the two adjacent front axles 8 are in a crossed X shape. While the structure is stable, the shot blasting area is larger and the shot blasting effect is better.
[0043] Example 2
[0044] Reference Figures 3 to 6 , and based on Example 1, this embodiment further provides a front axle shot blasting tool, the second connecting rod 4 is slidably connected to the second limiting through hole 106, and the end of the second connecting rod 4 is provided with a plurality of second positioning holes 401 along the length direction, the first connecting rod 3 is slidably connected to the first limiting through hole 103, and the end of the first connecting rod 3 is provided with a plurality of first positioning holes 301 along the length direction, in this structure, the middle part of the first connecting rod 3 is set to be straight, at least one side of the side of the first vertical plate 1 and the second vertical plate 2 is provided with a limiting through hole, one end or both ends of the connecting rod are slidably connected to the limiting through hole, that is, only one of the first vertical plate 1 and the second vertical plate 2 can be moved relative to the second connecting rod 4, thereby realizing the adjustment of the spacing between the first vertical plate 1 and the second vertical plate 2, and the slidability of the connecting rod improves the adaptability of the installation of front axles 8 of different lengths.
[0045] Example 3
[0046] Reference Figures 3 to 5 , and based on Example 1, this embodiment further provides a front axle shot blasting tool, a second limiting through hole 106 is opened at the side of the vertical plate near the first fixing block 104, the second connecting rod 4 is slidably connected to the second limiting through hole 106, and a plurality of second positioning holes 401 for the second bolt 7 to pass through are opened at the end of the second connecting rod 4 along the length direction, a first limiting through hole 103 is opened at the side of the vertical plate near the second fixing block 105, the first connecting rod 3 is slidably connected to the first limiting through hole 103, and a plurality of first positioning holes 301 for the first bolt 6 to pass through are opened at the end of the first connecting rod 3 along the length direction, in this structure, the middle part of the first connecting rod 3 is set to a curved shape 302 for easy lifting, and the opening side of the curved shape 302 is vertically downward, the sides of the two adjacent vertical plates are provided with limiting through holes, and the two ends of the connecting rod are respectively slidably connected to the limiting through holes, the slidability of the connecting rod improves the adaptability of the installation of front axles 8 of different lengths, and the curved shape 302 improves the stability during the lifting process.
[0047] Example 4
[0048] Reference Figures 3 to 6, and based on the above embodiment, this embodiment further provides a front axle shot blasting tool, further comprising a crimping limiter 5 respectively arranged on the inner sides of the first mounting groove 101 and the second mounting groove 102, the crimping limiter 5 is composed of an axially connected elastic column 501 and a rubber pressure head 502. In this structure, the cooperation between the crimping limiter 5 and the first mounting groove 101 is taken as an example, the outer end of the elastic column 501 is embedded in the side wall of the first mounting groove 101, and the rubber pressure head 502 is used to abut the side after the front axle 8 is placed. In this structure, after the front axle 8 is tiltedly placed in the first mounting groove 101 and the second mounting groove 102, it may shake along the length direction of the groove. The combination of the elastic column 501 and the rubber pressure head 502 can prevent the occurrence of the above phenomenon, and also improve the adaptability to front axles 8 of different widths.
[0049] Many other changes and modifications can be made without departing from the concept and scope of the utility model. It should be understood that the utility model is not limited to a specific embodiment, and the scope of the utility model is defined by the appended claims.
Claims
1. A front axle shot blasting tool, characterized in that: include: No less than two vertical plates arranged in parallel, the adjacent vertical plates have the same structure and opposite directions, a plurality of first installation grooves (101) are equidistantly provided on the side of any vertical plate along its height direction, a plurality of second installation grooves (102) are arranged in a staggered manner with respect to the first installation grooves (101), and the groove length of the first installation groove (101) is greater than the groove length of the second installation groove (102), the first installation groove (101) is used to support the plate seat (802) at one end of the front axle (8), and the second installation groove (102) is used to clamp the necking (801) at the other end of the front axle (8), the vertical plates on the same side are used to obliquely place a plurality of front axles (8), the two sides of the vertical plates are respectively used to place the same number of front axles (8) in opposite oblique directions, and the same number of front axles (8) are placed on both sides so that the tooling is in a balanced state as a whole; A first connecting rod (3), the first connecting rod (3) is arranged between two vertical plates, and the first connecting rod (3) is located in the upper half of the vertical plates for realizing the lifting of the vertical plates and the front axle (8).
2. A front axle shot blasting tool according to claim 1, characterized in that: It also includes a plurality of second connecting rods (4) arranged between two adjacent vertical plates, a first fixing block (104) and a second fixing block (105) are fixedly arranged on the side of the vertical plate, a second bolt (7) passes through the second connecting rod (4) and is threadedly connected to the first fixing block (104), and a first bolt (6) passes through the first connecting rod (3) and is threadedly connected to the second fixing block (105).
3. A front axle shot blasting tool according to claim 2, characterized in that: A second limiting through hole (106) is provided on the side of the vertical plate near the first fixing block (104), the second connecting rod (4) is slidably connected to the second limiting through hole (106), and a plurality of second positioning holes (401) for the second bolt (7) to pass through are provided at the end of the second connecting rod (4) along the length direction; A first limiting through hole (103) is provided on the side of the vertical plate near the second fixing block (105); the first connecting rod (3) is slidably connected to the first limiting through hole (103); and a plurality of first positioning holes (301) for the first bolt (6) to pass through are provided at the end of the first connecting rod (3) along the length direction.
4. A front axle shot blasting tool according to claim 3, characterized in that: The middle portion of the first connecting rod (3) is arranged in a curved shape (302) for easy hoisting, and the open side of the curved shape (302) faces vertically downwards. The sides of the two adjacent vertical plates are provided with limiting through holes, and both ends of the connecting rod are slidably connected to the limiting through holes.
5. A front axle shot blasting tool according to claim 3, characterized in that: The middle part of the first connecting rod (3) is arranged to be straight, and at least one side of the side parts of the two adjacent vertical plates is provided with a limiting through hole, and one end or both ends of the connecting rod are slidably connected to the limiting through hole.
6. A front axle shot blasting tool according to claim 1, characterized in that: The length of the first mounting groove (101) is greater than the width of the front axle (8) plate seat, and the length of the second mounting groove (102) is less than the width of the front axle (8) before it is necked, and greater than the width of the front axle (8) after it is necked.
7. A front axle shot blasting tool according to claim 6, characterized in that: It also includes a crimping limiter (5) respectively arranged inside the first mounting groove (101) and the second mounting groove (102), wherein the crimping limiter (5) is composed of an axially connected elastic column (501) and a rubber pressure head (502); Taking the cooperation between the crimping limiter (5) and the first mounting groove (101) as an example, the outer end of the elastic column (501) is embedded in the side wall of the first mounting groove (101), and the rubber pressure head (502) is used to abut the side after the front axle (8) is placed.
