Side formwork device for manufacturing precast concrete component

By designing the side mold device for connecting mechanisms and extension components, the construction time problem caused by manual screwing of the horn bolts in the prior art is solved, and automatic fixing and efficient processing of concrete prefabricated components of different areas is realized.

CN222290491UActive Publication Date: 2025-01-03DONGYING XINKENYUANDA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420845050.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-03
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing concrete prefabricated component edge molding device needs to be manually screwed into the horn bolt when installing multiple connectors, resulting in a significant increase in construction time and affecting work efficiency.

Method used

A side mold device including a connecting mechanism and an extension assembly is designed. Through the plug-in of the mounting column and the mounting groove, and the sliding connection between the rectangular column and the extension column, automatic fixation is achieved, improving the application scope of the device and processing efficiency.

Benefits of technology

By automatically fixing the connectors, the construction time is reduced, the processing efficiency of concrete prefabricated components is improved, and it is suitable for the production of prefabricated components of different areas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side formwork device for manufacturing a precast concrete component, which belongs to the technical field of precast concrete component manufacturing and comprises a first vertical plate, a connecting mechanism for manufacturing the precast concrete component is arranged on the first vertical plate, and an extension component for increasing the area of the connecting mechanism is arranged on one side of the first vertical plate. The connecting mechanism is arranged, the connecting mechanism and the first vertical plate are installed together during use, a rectangle is defined by the installed connecting mechanism and the first vertical plate, then concrete can be placed in the rectangle, and therefore the prefabricated part is machined and produced; and during use, the extension assembly can increase the area between the connecting mechanism and the first vertical plate, so that when the prefabricated parts are produced, the prefabricated parts with different areas can be produced, and the application range of the device is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of manufacturing prefabricated concrete components, in particular to a side mold device for manufacturing prefabricated concrete components. Background Art

[0002] Precast concrete components are building components made in factories with concrete as the basic material, including beams, slabs, columns and building decoration accessories. In construction projects, whether it is residential or commercial buildings, precast concrete components play an important role. They can be pre-processed and manufactured in the factory and then transported to the construction site for installation, which greatly improves construction efficiency and quality.

[0003] The existing side molds for precast concrete components are usually welded in one piece, which has low cost but low versatility. Each welded one-piece side mold can only be used to produce precast concrete components of one size, so each time a new product is processed, a batch of side molds need to be customized. Therefore, it takes more time and energy to process the precast concrete components when grinding and trimming after the production is completed.

[0004] The existing patent (Announcement No.: CN217670008U) is a side mold device for making precast concrete components. The two side molds are connected by inserting the limit blocks on the assembled side molds into the limit grooves on the horizontal side molds. Then, the gap between the two is reduced by tightening the clevis bolts on the clamping plates on the two and cooperating with the sealing plates to avoid leakage and reduce the length of the burrs on the precast concrete components, thereby reducing the difficulty of subsequent grinding.

[0005] In view of the above problems, the existing patent provides a solution, but when installing multiple connectors, the clevis bolts need to be manually screwed into the corresponding connectors. This step greatly prolongs the construction time and affects work efficiency.

[0006] To this end, a side form device for making precast concrete components is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a side form device for making precast concrete components, which can solve the problem that in the existing side form device for making precast concrete components, when installing multiple connecting parts, the clevis bolts need to be manually screwed into the corresponding connecting parts, and this step greatly prolongs the time used for construction and affects work efficiency.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a side mold device for manufacturing a precast concrete component, comprising a first vertical plate, a connecting mechanism for manufacturing the precast concrete component is arranged on the first vertical plate, and an extension component for increasing the area of ​​the connecting mechanism is arranged on one side of the first vertical plate;

[0009] The connecting mechanism includes a first horizontal plate, a second vertical plate, a second horizontal plate, a mounting column and a mounting groove, the first horizontal plate is arranged on one side of the first vertical plate, the second vertical plate is arranged on one side of the first vertical plate, the second horizontal plate is arranged on one side of the first horizontal plate, the mounting column is welded to one end of the first vertical plate and the second vertical plate, the mounting groove is opened at the top of the first horizontal plate and the second horizontal plate, and the mounting column is plugged into the mounting groove.

[0010] Preferably, the extension component includes a rectangular column, an extension column and a plug-in column, the rectangular column is welded to one end of the second vertical plate, the extension column is arranged on one side of the rectangular column, the plug-in column is welded to one end of the extension column, one end of the rectangular column extends to the interior of the extension column and is slidably connected to the extension column, and one end of the plug-in column extends to the interior of the first vertical plate and is slidably connected to the first vertical plate.

[0011] Preferably, a leakage-proof groove is provided on the side wall of the first vertical plate, and a baffle is welded to one end of the first horizontal plate, and the baffle extends into the interior of the leakage-proof groove and is movably connected to the leakage-proof groove.

[0012] Preferably, a first bolt is provided on the outside of the rectangular column, and a second bolt is provided on the inside of the plug-in column, one end of the first bolt passes through the extension column and is threadedly connected to the extension column, and the second bolt passes through the first vertical plate and is threadedly connected to the first vertical plate.

[0013] Preferably, the outer walls of the first vertical plate, the first horizontal plate, the second vertical plate and the second horizontal plate are sprayed with anti-rust paint, and the anti-rust paint is used to prevent the first vertical plate, the first horizontal plate, the second vertical plate and the second horizontal plate from rusting and thus reducing their service life.

[0014] Preferably, an extension block is provided between the first cross plate and the second cross plate, an insertion column is welded to one end of the first cross plate, a convex rod is welded to one end of the extension block, one end of the insertion column extends to the interior of the extension block and is plugged into the extension block, and one end of the convex rod extends to the interior of the second cross plate and is plugged into the second cross plate.

[0015] Preferably, the inner thread of the insert column is connected with a third bolt, and the inner thread of the protruding rod is connected with a fourth bolt.

[0016] Preferably, the mounting column and the mounting groove are both in a "T" shape.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a connecting mechanism, and when in use, the connecting mechanism and the first vertical plate are installed together, so that a rectangle is formed between the installed connecting mechanism and the first vertical plate, and then concrete can be placed in the rectangle, thereby processing and producing prefabricated components.

[0019] 2. The present application is provided with an extension component. By providing the extension component, the extension component can increase the area between the connecting mechanism and the first vertical plate when in use, so that when producing prefabricated components, prefabricated components of different areas can be produced, thereby improving the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is a partial three-dimensional cross-sectional view of the utility model;

[0023] Figure 3 It is an exploded view of a local structure of the utility model;

[0024] Figure 4 It is an exploded view of the utility model;

[0025] Figure 5 It is a bottom view of the utility model.

[0026] Description of reference numerals:

[0027] 1. First vertical plate; 2. Connecting mechanism; 3. Extension assembly; 4. Leakage-proof groove; 5. Baffle; 6. First bolt; 7. Second bolt; 8. Extension block; 9. Insert column; 10. Protruding rod; 11. Third bolt; 12. Fourth bolt; 201. First horizontal plate; 202. Second vertical plate; 203. Second horizontal plate; 204. Mounting column; 205. Mounting groove; 301. Rectangular column; 302. Extension column; 303. Plug-in column. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A side form device for making a precast concrete component, comprising a first vertical plate 1, characterized in that: a connecting mechanism 2 for making the precast concrete component is arranged on the first vertical plate 1, and an extension component 3 for increasing the area of ​​the connecting mechanism 2 is arranged on one side of the first vertical plate 1;

[0031] The connecting mechanism 2 includes a first horizontal plate 201, a second vertical plate 202, a second horizontal plate 203, a mounting column 204 and a mounting groove 205. The first horizontal plate 201 is arranged on one side of the first vertical plate 1, the second vertical plate 202 is arranged on one side of the first vertical plate 1, and the second horizontal plate 203 is arranged on one side of the first horizontal plate 201. The mounting column 204 is welded to one end of the first vertical plate 1 and the second vertical plate 202. The mounting groove 205 is opened at the top of the first horizontal plate 201 and the second horizontal plate 203, and the mounting column 204 is plugged into the mounting groove 205.

[0032] Specifically, Figure 3 and Figure 4 As shown, a leakage-proof groove 4 is opened on the side wall of the first vertical plate 1 , and a baffle 5 is welded to one end of the first horizontal plate 201 . The baffle 5 extends to the inside of the leakage-proof groove 4 and is movably connected to the leakage-proof groove 4 .

[0033] Specifically, Figure 1 As shown, the outer walls of the first vertical plate 1, the first horizontal plate 201, the second vertical plate 202 and the second horizontal plate 203 are sprayed with anti-rust paint, which is used to prevent the first vertical plate 1, the first horizontal plate 201, the second vertical plate 202 and the second horizontal plate 203 from rusting and reducing their service life.

[0034] Specifically, Figure 4 As shown, an extension block 8 is arranged between the first horizontal plate 201 and the second horizontal plate 203, an insertion column 9 is welded to one end of the first horizontal plate 201, a protruding rod 10 is welded to one end of the extension block 8, one end of the insertion column 9 extends to the interior of the extension block 8 and is plugged into the extension block 8, and one end of the protruding rod 10 extends to the interior of the second horizontal plate 203 and is plugged into the second horizontal plate 203.

[0035] Specifically, Figure 4As shown, the inner thread of the insert column 9 is connected with a third bolt 11 , and the inner thread of the protruding rod 10 is connected with a fourth bolt 12 .

[0036] Specifically, Figure 1 As shown, the shapes of the mounting column 204 and the mounting groove 205 are both "T"-shaped.

[0037] When in use, the mounting column 204 is inserted into the mounting groove 205. At this time, the baffle 5 will enter the anti-leakage groove 4, thereby preventing concrete from leaking from between the first vertical plate 1 and the first horizontal plate 201. Then, one end of the insertion column 9 is inserted into the extension block 8, and then one end of the protruding rod 10 is inserted into the second horizontal plate 203. Then, it is fixed by the third bolt 11 and the fourth bolt 12. At this time, a frame will be formed between the first vertical plate 1, the first horizontal plate 201 and the second horizontal plate 203. Then, the second vertical plate 202 will form a frame with the other first horizontal plate 201 and the second horizontal plate 203. At this time, the two frames are merged, and the concrete can be placed inside, thereby playing the role of processing prefabricated components.

[0038] Specifically, Figure 4 As shown, the extension component 3 includes a rectangular column 301, an extension column 302 and a plug-in column 303. The rectangular column 301 is welded to one end of the second vertical plate 202, the extension column 302 is arranged on one side of the rectangular column 301, and the plug-in column 303 is welded to one end of the extension column 302. One end of the rectangular column 301 extends to the interior of the extension column 302 and is slidably connected to the extension column 302, and one end of the plug-in column 303 extends to the interior of the first vertical plate 1 and is slidably connected to the first vertical plate 1.

[0039] Specifically, Figure 4 As shown, a first bolt 6 is provided on the outside of the rectangular column 301, and a second bolt 7 is provided on the inside of the plug-in column 303. One end of the first bolt 6 passes through the extension column 302 and is threadedly connected to the extension column 302. The second bolt 7 passes through the first vertical plate 1 and is threadedly connected to the first vertical plate 1.

[0040] When in use, one end of the rectangular column 301 is inserted into the interior of the extension column 302, and then one end of the plug-in column 303 is inserted into the interior of the first vertical plate 1. The extension column 302 is then fixed by the first bolt 6 and the second bolt 7. This allows the entire device to be firmly fixed together to prevent it from falling apart, thereby improving the processing efficiency of prefabricated components.

[0041] By adopting the above technical solution, the problem that the existing side mold device for making precast concrete components needs to manually screw the clevis bolts into the corresponding connecting parts when installing multiple connecting parts is solved. This step greatly prolongs the construction time and affects work efficiency.

[0042] Working principle: When in use, the mounting column 204 is inserted into the mounting groove 205. At this time, the baffle 5 will enter the anti-leakage groove 4, thereby preventing concrete from leaking from between the first vertical plate 1 and the first horizontal plate 201. Then, one end of the insertion column 9 is inserted into the extension block 8, and then one end of the protruding rod 10 is inserted into the second horizontal plate 203, and then it is fixed by the third bolt 11 and the fourth bolt 12. At this time, a frame will be formed between the first vertical plate 1, the first horizontal plate 201 and the second horizontal plate 203. Then, the second vertical plate 202 will form a frame with the other first horizontal plate 201 and the second horizontal plate 203. Then, one end of the rectangular column 301 is inserted into the extension column 302, and then one end of the plug-in column 303 is inserted into the first vertical plate 1. Then, the extension column 302 is fixed by the first bolt 6 and the second bolt 7, so that the whole device is firmly fixed together to prevent it from falling apart. At this time, the two frames are merged, and the concrete can be placed inside, thereby playing the role of processing prefabricated components.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A side formwork device for making a precast concrete component, comprising a first vertical plate (1), characterized in that: The first vertical plate (1) is provided with a connection mechanism (2) for manufacturing prefabricated concrete components, and one side of the first vertical plate (1) is provided with an extension component (3) for increasing the area of ​​the connection mechanism (2); The connecting mechanism (2) comprises a first transverse plate (201), a second vertical plate (202), a second transverse plate (203), a mounting column (204) and a mounting groove (205); the first transverse plate (201) is arranged on one side of the first vertical plate (1); the second vertical plate (202) is arranged on one side of the first vertical plate (1); the second transverse plate (203) is arranged on one side of the first transverse plate (201); the mounting column (204) is welded to one end of the first vertical plate (1) and the second vertical plate (202); the mounting groove (205) is opened at the top of the first transverse plate (201) and the second transverse plate (203); and the mounting column (204) is plugged into the mounting groove (205).

2. A side form device for making precast concrete components according to claim 1, characterized in that: The extension component (3) comprises a rectangular column (301), an extension column (302) and a plug-in column (303); the rectangular column (301) is welded to one end of the second vertical plate (202); the extension column (302) is arranged on one side of the rectangular column (301); the plug-in column (303) is welded to one end of the extension column (302); one end of the rectangular column (301) extends to the inside of the extension column (302) and is slidably connected to the extension column (302); and one end of the plug-in column (303) extends to the inside of the first vertical plate (1) and is slidably connected to the first vertical plate (1).

3. A side form device for making precast concrete components according to claim 1, characterized in that: A leakage-proof groove (4) is provided on the side wall of the first vertical plate (1), and a baffle (5) is welded to one end of the first horizontal plate (201), wherein the baffle (5) extends into the interior of the leakage-proof groove (4) and is movably connected to the leakage-proof groove (4).

4. A side formwork device for making precast concrete components according to claim 2, characterized in that: A first bolt (6) is arranged outside the rectangular column (301), and a second bolt (7) is arranged inside the plug-in column (303); one end of the first bolt (6) passes through the extension column (302) and is threadedly connected to the extension column (302); and the second bolt (7) passes through the first vertical plate (1) and is threadedly connected to the first vertical plate (1).

5. The side form device for making precast concrete components according to claim 1, characterized in that: The outer walls of the first vertical plate (1), the first horizontal plate (201), the second vertical plate (202) and the second horizontal plate (203) are sprayed with anti-rust paint, and the anti-rust paint is used to prevent the first vertical plate (1), the first horizontal plate (201), the second vertical plate (202) and the second horizontal plate (203) from rusting, thereby reducing their service life.

6. A side form device for making precast concrete components according to claim 1, characterized in that: An extension block (8) is provided between the first transverse plate (201) and the second transverse plate (203); an insertion column (9) is welded to one end of the first transverse plate (201); a convex rod (10) is welded to one end of the extension block (8); one end of the insertion column (9) extends into the interior of the extension block (8) and is plugged into the extension block (8); one end of the convex rod (10) extends into the interior of the second transverse plate (203) and is plugged into the second transverse plate (203).

7. A side form device for making precast concrete components according to claim 6, characterized in that: The inner thread of the insertion column (9) is connected to a third bolt (11), and the inner thread of the protruding rod (10) is connected to a fourth bolt (12).

8. The side form device for making precast concrete components according to claim 1, characterized in that: The mounting column (204) and the mounting groove (205) are both in a "T" shape.