Full-automatic ton bag unpacking equipment

Abstract

The utility model relates to the technical field of feed processing, in particular to a full-automatic ton bag unpacking device which comprises an unpacking device body, the unpacking device body comprises a frame, an electric hoist, a ton bag, a material collecting barrel and a cutter, a protection plate used for intercepting feed dust is installed on the frame, and an intercepting plate and a filter cloth cotton layer are arranged on the protection plate. And the protection plate is integrally connected with a ferromagnetic seat. The protective plate, the intercepting plate and the filter cloth cotton layer which are matched with one another are arranged on the frame, so that the whole frame can be surrounded by the protective plate, the intercepting plate and the filter cloth cotton layer, feed dust can be intercepted when feed in a ton bag falls, and the surrounding environment is protected; the ton bags can be intermittently extruded when the two supports are driven by the first motor to move in a reciprocating mode, the ton bags are cut when the cutters are driven by the second motor to move in a reciprocating mode, and the feed unpacking efficiency is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of feed processing, in particular to a full-automatic ton bag unpacking device. Background Art

[0002] Feed is the food for animals raised in agriculture or animal husbandry. Ton bags are used during the transportation of feed. A ton bag is a flexible transportation packaging container, which has the advantages of moisture-proof, dust-proof, radiation-resistant, firm and safe. Since the handling and transportation of the flexible intermediate bulk container (FIBC) are very convenient, it is an ideal product for industries such as warehousing and transportation.

[0003] After the ton bag transports the feed, an unpacking device is used to collect the feed into the aggregate hopper. The unpacking device will move the ton bag above the aggregate hopper through an electric hoist, and manually use a cutter to cut the ton bag, so that the feed in the ton bag falls into the aggregate hopper under the action of gravity. A large amount of dust will be generated when the feed falls, and the unpacking device cannot intercept the feed dust, thus affecting the surrounding environment; when the feed falls, it is necessary to manually cut the ton bag, and when the falling speed of the feed is slow, it is necessary to manually squeeze the ton bag. It is difficult for the unpacking device to achieve automatic feeding, which not only affects the efficiency of feed unpacking, but also fails to guarantee the safety of the operator during operation. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem of dust overflow during the unpacking of ton bags in the prior art, and to propose a full-automatic ton bag unpacking device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A full-automatic ton bag unpacking device includes an unpacking device main body, and the unpacking device main body includes a frame, an electric hoist, a ton bag, an aggregate cylinder, and a cutter. A protection plate for intercepting feed dust is installed on the frame, and an intercepting plate and a filter cloth cotton layer are provided on the protection plate. A ferromagnetic seat is integrally connected to the protection plate, and a magnetic plate with opposite polarity attraction to the ferromagnetic seat is provided on the filter cloth cotton layer;

[0007] The frame is connected through a connecting piece with a bracket for knocking the ton bag, and a guide rod is fixedly installed on the bracket. A rack is slidably sleeved on the guide rod, the cutter is arranged on the rack, and a driving component for driving the rack is installed on the bracket.

[0008] Preferably, the protection plate is of a U-shaped structure, and a transparent observation window and a controller are provided on the protection plate. The protection plate is threadedly connected with a locking bolt corresponding to the frame, and the intercepting plate is threadedly connected with a fixing bolt corresponding to the protection plate.

[0009] Preferably, the connecting member includes a motor 1 fixedly mounted on the frame, and a bidirectional screw rod is fixedly connected to the output end of the motor 1, and two matching nuts are provided on the sliding sleeve of the bidirectional screw rod, and a bracket is provided on the nuts.

[0010] Preferably, the bidirectional screw rod is horizontally arranged, the bracket is horizontally arranged at both sides of the ton bag, and a clamping plate that resists the movement of the ton bag is fixedly installed on the bracket.

[0011] Preferably, the driving assembly includes a second motor fixedly mounted on the bracket, and an output end of the second motor is fixedly connected to a rotating shaft, and a gear meshing with a rack is fixedly mounted on the rotating shaft.

[0012] Preferably, the bracket is a circular structure with one side and one end open, the guide rod is horizontally arranged, and the rotating shaft is vertically arranged at one side of the rack.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1. The utility model arranges matching protective plates, intercepting plates and filter cloth cotton layers on the frame, so that the protective plates, intercepting plates and filter cloth cotton layers can surround the entire frame, and when the feed in the ton bag falls, the feed dust can be intercepted, thereby protecting the surrounding environment.

[0015] 2. The utility model drives the two brackets to intermittently squeeze the ton bags when they move back and forth through the drive of motor one, and drives the cutter to cut the ton bags when they move back and forth through the drive of motor two, thereby reducing the operator's workload and improving the efficiency of unpacking feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a fully automatic ton bag unpacking equipment proposed by the utility model;

[0017] Figure 2 This is a cross-sectional view of a fully automatic ton bag unpacking device proposed by the utility model;

[0018] Figure 3 This is a top sectional view of a fully automatic ton bag unpacking device proposed by the utility model.

[0019] In the figure: 1. frame; 2. collecting barrel; 3. protective plate; 4. intercepting plate; 5. filter cloth cotton layer; 6. ferromagnetic seat; 7. magnetic plate; 8. motor one; 9. bidirectional screw rod; 10. nut; 11. bracket; 12. guide rod; 13. rack; 14. tool; 15. motor two; 16. rotating shaft; 17. gear. DETAILED DESCRIPTION

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0021] Referring to Figure 1-Figure 3 , a fully automatic ton bag unpacking device includes an unpacking device main body, and the unpacking device main body includes a frame 1, an electric hoist, a ton bag, an aggregate cylinder 2, and a cutter 14. After the electric hoist is powered on, it can move the ton bag to a position above the aggregate cylinder 2. This technical solution is prior art and will not be elaborated here.

[0022] A protective plate 3 for intercepting feed dust is installed on the frame 1, and an intercepting plate 4 and a filter cloth cotton layer 5 are provided on the protective plate 3. The protective plate 3 is of a U-shaped structure, and a transparent observation window and a controller are provided on the protective plate 3. The controller can send opening and closing instructions to the first motor 8 and the second motor 15. This technical solution is prior art and will not be elaborated here.

[0023] A locking bolt corresponding to the frame 1 is threadedly connected to the protective plate 3, and a fixing bolt corresponding to the protective plate 3 is threadedly connected to the intercepting plate 4. A ferromagnetic seat 6 is integrally connected to the protective plate 3, and a magnetic plate 7 that is attracted to the ferromagnetic seat 6 with opposite poles is provided on the filter cloth cotton layer 5. The lower end of the filter cloth cotton layer 5 can be clamped by the magnetic plate 7 and the ferromagnetic seat 6 with opposite poles attracting each other, and the upper end of the filter cloth cotton layer 5 is connected to the protective plate 3. When the ton bag enters the frame 1, the lower end of the filter cloth cotton layer 5 can be lifted to open one side of the frame 1.

[0024] The protective plate 3 is connected to the frame 1 through the locking bolt, the intercepting plate 4 is connected to the protective plate 3 through the fixing bolt, and the frame 1 is surrounded by the protective plate 3 and the intercepting plate 4, and the opening on one side of the frame 1 is sealed by the filter cloth cotton layer 5, so that dust can be reduced from overflowing when the feed is unpacked, thereby protecting the surrounding environment.

[0025] The frame 1 is connected through a connecting member to a bracket 11 for knocking on the ton bag, and a guide rod 12 is fixedly installed on the bracket 11. The connecting member includes a first motor 8 fixedly installed on the frame 1, and the output end of the first motor 8 is fixedly connected to a bidirectional lead screw 9. Two matching nuts 10 are slidably sleeved on the bidirectional lead screw 9, and the bracket 11 is arranged on the nuts 10. The frame 1 limits the moving direction of the nuts 10. The bidirectional lead screw 9 is horizontally arranged, the bracket 11 is horizontally arranged on both sides of the ton bag, and a clamping plate that is movably abutted against the ton bag is fixedly installed on the bracket 11.

[0026] The output end of the first motor 8 drives the bidirectional lead screw 9 to rotate forward or backward, so that when the two nuts 10 move towards or away from each other, the bracket 11 intermittently presses the ton bag, thereby increasing the falling speed of the feed.

[0027] A rack 13 is provided on the guide rod 12, a tool 14 is provided on the rack 13, and a driving assembly for driving the rack 13 is installed on the bracket 11;

[0028] The driving assembly includes a motor 15 fixedly mounted on the bracket 11, and the output end of the motor 15 is fixedly connected to a rotating shaft 16, and a gear 17 meshing and connected to the rack 13 is fixedly mounted on the rotating shaft 16. The bracket 11 is a circular structure with one side and one end open, the guide rod 12 is horizontally arranged, and the rotating shaft 16 is vertically arranged at one side of the rack 13;

[0029] The output end of the second motor 15 drives the rotating shaft 16 to rotate forward or reverse, so that the rack 13 drives the cutter 14 to cut the ton bag when moving back and forth, so that the main body of the unpacking equipment can realize automatic unloading, thereby improving the speed of feed unpacking;

[0030] It should be noted that the specific model specifications of motor 1 8 and motor 2 15 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0031] The functional principle of the utility model can be explained through the following operation modes:

[0032] Use a locking bolt to connect the protective plate 3 to the frame 1, and use a fixing bolt to connect the intercepting plate 4 to the protective plate 3;

[0033] After the electric hoist is powered on, the ton bag is moved into the frame 1 so that the ton bag is located below the collecting barrel 2;

[0034] When the ton bag is moved into the frame 1, the filter cloth cotton layer 5 is pulled, and the magnetic plate 7 is extended to the ferromagnetic seat 6. The filter cloth cotton layer 5 seals the opening on one side of the frame 1 through the attraction between the opposite poles of the magnetic plate 7 and the ferromagnetic seat 6.

[0035] When the ton bags need to be unpacked;

[0036] The controller sends a command to the motor 8;

[0037] The output end of the motor 8 drives the bidirectional screw 9 to rotate, and the bidirectional screw 9 drives the two nuts 10 to move toward or in opposite directions when rotating;

[0038] When the two nuts 10 move toward each other, the nuts 10 pull the bracket 11, and the bracket 11 drives the clamping plate to squeeze the ton bag from both sides;

[0039] The controller sends a command to the motor 2 15;

[0040] The output end of the second motor 15 drives the rotating shaft 16 to rotate forward or reversely. When the rotating shaft 16 rotates, it drives the gear 17 to pull the meshing rack 13. When the rack 13 slides on the guide rod 12, it drives the cutter 14 to move back and forth, so that the cutter 14 can cut the ton bag, and then split the ton bag;

[0041] The feed in the ton bag falls into the collecting barrel 2 through the cut opening;

[0042] When the feed feeding speed is slow, the motor 2 15 stops running, and the controller sends a command to the motor 1 8, so that the motor 1 8 drives the bidirectional screw 9 to rotate forward or reverse, so that the two brackets 11 intermittently squeeze the ton bag during the reciprocating movement, so that the feed can be quickly discharged into the collecting barrel 2.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic ton bag unpacking device, comprising an unpacking device body, wherein the unpacking device body comprises a frame (1), an electric hoist, a ton bag, a collecting barrel (2), and a cutter (14), characterized in that: A protective plate (3) for intercepting feed dust is installed on the frame (1), and an intercepting plate (4) and a filter cloth cotton layer (5) are provided on the protective plate (3). A ferromagnetic seat (6) is integrally connected to the protective plate (3), and a magnetic plate (7) that attracts the opposite pole of the ferromagnetic seat (6) is provided on the filter cloth cotton layer (5). The frame (1) is connected by a connecting piece to a bracket (11) for knocking on the ton bag. A guide rod (12) is fixedly installed on the bracket (11), a rack (13) is slidably sleeved on the guide rod (12), a cutter (14) is arranged on the rack (13), and a driving component for driving the rack (13) is installed on the bracket (11).

2. The fully automatic ton bag unpacking equipment according to claim 1 is characterized in that: The protective plate (3) is of a U-shaped structure, and a transparent observation window and a controller are provided on the protective plate (3). A locking bolt corresponding to the frame (1) is threadedly connected to the protective plate (3), and a fixing bolt corresponding to the protective plate (3) is threadedly connected to the intercepting plate (4).

3. The fully automatic ton bag unpacking equipment according to claim 1 is characterized in that: The connecting piece includes a first motor (8) fixedly installed on the frame (1), and a bidirectional lead screw (9) is fixedly connected to the output end of the first motor (8). Two matching nuts (10) are slidably sleeved on the bidirectional lead screw (9), and the bracket (11) is arranged on the nuts (10).

4. The fully automatic ton bag unpacking equipment according to claim 3 is characterized in that: The bidirectional lead screw (9) is horizontally arranged, the bracket (11) is horizontally arranged on both sides of the ton bag, and a clamping plate that is movably abutted against the ton bag is fixedly installed on the bracket (11).

5. The fully automatic ton bag unpacking equipment according to claim 1 is characterized in that: The driving component includes a second motor (15) fixedly installed on the bracket (11), and a rotating shaft (16) is fixedly connected to the output end of the second motor (15). A gear (17) that meshes with the rack (13) is fixedly installed on the rotating shaft (16).

6. The fully automatic ton bag unpacking equipment according to claim 5 is characterized in that: The bracket (11) is of a U-shaped structure with one side and one end open. The guide rod (12) is horizontally arranged, and the rotating shaft (16) is vertically arranged on one side of the rack (13).

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