Charging tray positioning mechanism
By designing the material tray positioning mechanism of the support frame, positioning components and hoisting components, the problem of material box position deviation is solved, and the three-axis direction of the material tray is accurately positioned, ensuring the accuracy and automation of workpiece loading, and improving production Efficiency and product quality.
Patent Information
- Application Number
- CN202420951763.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the production process of semiconductor products, the position deviation of the material box during the conveying process is caused by mechanical operation errors, which affects the accuracy and consistency of the feeding of the lead product, and thus affects the subsequent processing quality.
A material disk positioning mechanism including a support frame, a positioning assembly and a hoisting assembly is designed to realize the three-axis positioning of the material disk through the pressing cylinder and the guide rod to ensure the precise positioning of the material disk in the vertical and transmission directions.
It effectively ensures the accuracy of the workpiece loading position, realizes the automatic positioning of the material tray, improves the stability and processing quality of lead products, and reduces the intensity of labor.
Smart Images

Figure CN222292898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning processing, and particularly relates to a material tray positioning mechanism. Background Art
[0002] For some semiconductor products with leads, such as sensors, the leads need to be cut to a preset length during the production process to ensure that they are qualified before leaving the factory. The transportation of lead products generally requires placing a certain number of lead products in a material box, and then transferring the material box carrying the lead products to the next process. During the transportation process, the material box will be affected by the mechanical operation error of the conveying mechanism, and its position will have a certain deviation. When it arrives at the lead product loading station, the position of the material box is not accurate enough, and the consistency of the lead product loading cannot be guaranteed, resulting in the inability to load the product quickly and accurately, and also affecting the processing quality of subsequent products. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a material tray positioning mechanism which can fix the position of a material tray in three-axis directions, effectively ensure the loading position accuracy of workpieces, and realize automated positioning and loading.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model to solve its technical problems is:
[0005] A tray positioning mechanism, comprising:
[0006] A support frame, on which a support station is arranged, and the support station is used to place a tray loaded with workpieces;
[0007] A positioning assembly is arranged on both sides of the support frame, and the positioning assembly includes two positioning components, which are respectively arranged on both sides of the support station, and the two positioning components are used to clamp and position the two sides of the material tray;
[0008] A lifting assembly is arranged below the supporting station, and is used to vertically position the positioning trays on both sides;
[0009] Among them, the positioning component includes a positioning frame, the positioning frame is arranged on the supporting frame, and a pressing cylinder is arranged on the positioning frame. The pressing cylinder is drivingly connected to the pressing rod, and the pressing cylinder is used to drive the pressing material to pass through the material tray, and the lifting assembly is used to drive the material tray to be tightly positioned on the pressing rod.
[0010] In one embodiment of the utility model, the pressing cylinder is drivingly connected to a positioning plate, a plurality of pressing rods are arranged on the positioning plate, and the pressing cylinder drives the plurality of pressing rods on the positioning plate to clamp and position the side of the material tray.
[0011] In one embodiment of the utility model, a guide block is provided on the positioning frame, and a plurality of guide holes are provided on the guide block. The guide holes are provided in one-to-one correspondence with the pressing rods, and the pressing rods pass through the guide holes and are connected to the side of the material tray.
[0012] In one embodiment of the utility model, the jacking assembly includes a jacking frame, the jacking frame is arranged on a support frame, a jacking cylinder is arranged on the jacking frame, the jacking cylinder is drivingly connected to a jacking plate, and the jacking plate is arranged opposite to the bottom of the material tray.
[0013] In one embodiment of the utility model, positioning pins are provided on both sides of the lifting plate, positioning holes matching the positioning pins are provided at the bottom of the material tray, and the lifting cylinder drives the positioning pins on the lifting plate to penetrate the positioning holes.
[0014] In one embodiment of the utility model, it also includes a material blocking component, which includes a material blocking cylinder. The material blocking cylinder is arranged on the positioning frame, the material blocking cylinder is drivingly connected to the material blocking rod, and the material blocking cylinder drives the material blocking rod to perform a material blocking operation on the material tray.
[0015] In one embodiment of the utility model, the positioning frame is provided with a strip groove, the support frame is provided with a mounting hole matching the strip groove, the strip groove is provided with a bolt, and the bolt passes through the strip groove and is connected to the mounting hole.
[0016] In one embodiment of the utility model, an adjustment block is provided on the support frame, a micrometer is provided on the adjustment block, a driving end of the micrometer is connected to the positioning frame, and scale lines are provided on the positioning frame.
[0017] In one embodiment of the utility model, the material tray includes a base plate, a first positioning plate and a second positioning plate, and the base plate, the first positioning plate and the second positioning plate are arranged in parallel from bottom to top, and the base plate and the first positioning plate, and the first positioning plate and the second positioning plate are connected by a plurality of connecting columns, and the first positioning plate and the second positioning plate are both provided with loading holes matching the shape of the workpiece, and the loading holes on the first positioning plate and the second positioning plate are arranged one by one.
[0018] In one embodiment of the present invention, the distance between the first positioning plate and the second positioning plate is greater than the distance between the bottom plate and the second positioning plate, and the distance between the bottom plate and the second positioning plate is greater than the diameter of the press rod.
[0019] Beneficial effects of the utility model:
[0020] The two pressing cylinders of the utility model synchronously drive the two pressing rods arranged on the material tray, so as to ensure the position accuracy of both sides of the material tray. The lifting assembly drives the material tray to lift as a whole, so that the bottom plate of the material tray is tightly positioned on the pressing rod, thereby ensuring the positioning accuracy of the material tray in the vertical direction and the transmission direction, thereby completing the position fixation of the material tray in the three-axis direction, effectively ensuring the loading position accuracy of the workpiece, and realizing the automation of positioning and loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of a material tray positioning mechanism of the utility model.
[0022] Figure 2 It is a three-dimensional schematic diagram of the utility model.
[0023] Explanation of the numbers in the figure: 1. Support frame; 2. Positioning assembly; 21. Positioning frame; 22. Strip groove; 23. Adjustment block; 24. Micrometer; 3. Pressing cylinder; 31. Positioning plate; 32. Guide block; 33. Pressing rod; 34. Guide hole; 4. Stopping cylinder; 41. Stopping rod; 5. Material tray; 51. Bottom plate; 52. First positioning plate; 53. Second positioning plate; 54. Connecting column; 55. Loading hole; 6. Lifting frame; 61. Lifting cylinder; 62. Lifting plate; 63. Locating pin; 64. Locating hole; 7. Support station. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0025] Reference Figure 1-2 As shown, a tray positioning mechanism comprises:
[0026] A support frame 1, on which a support station 7 is arranged, and the support station 7 is used to place a tray 5 loaded with workpieces;
[0027] A positioning assembly 2 is arranged on both sides of the support frame 1. The positioning assembly 2 includes two positioning components, which are respectively arranged on both sides of the support station 7. The two positioning components are used to clamp and position both sides of the material tray 5;
[0028] A lifting assembly is arranged below the supporting station 7, and is used to vertically position the positioning trays 5 on both sides;
[0029] Among them, the positioning component includes a positioning frame 21, the positioning frame 21 is arranged on the support frame 1, and a pressing cylinder 3 is arranged on the positioning frame 21. The pressing cylinder 3 is drivingly connected to the pressing rod 33. The pressing cylinder 3 is used to drive the pressing material to pass through the material tray 5, and the lifting assembly is used to drive the material tray 5 to be tightly positioned on the pressing rod 33.
[0030] The two pressing cylinders 3 of the utility model synchronously drive the two pressing cylinders 3 arranged on the material tray 5, so as to ensure the position accuracy of both sides of the material tray 5. The lifting assembly drives the material tray 5 to lift as a whole, so that the material tray 5 is separated from the conveyor line and other equipment, so that the bottom plate 51 of the material tray 5 is tightly positioned on the pressing rod 33, so as to ensure the positioning accuracy of the material tray 5 in the vertical direction and the transmission direction, thereby completing the position fixation of the material tray 5 in the three-axis direction, effectively ensuring the loading position accuracy of the workpiece, and realizing the automation of positioning and loading.
[0031] In one embodiment of the utility model, the pressing cylinder 3 is drivingly connected to the positioning plate 31 , and a plurality of pressing rods 33 are provided on the positioning plate 31 . The pressing cylinder 3 drives the plurality of pressing rods 33 on the positioning plate 31 to clamp and position the side of the material tray 5 .
[0032] Specifically, the pressing cylinder 3 drives the multiple pressing rods 33 on the positioning plate 31 to clamp and position the side of the material tray 5, thereby ensuring the stability of the lead workpiece loading on the material tray 5, improving the efficiency of positioning the material tray 5, and reducing the labor intensity of workers.
[0033] In one embodiment of the utility model, a guide block 32 is provided on the positioning frame 21, and a plurality of guide holes 34 are provided on the guide block 32. The guide holes 34 are arranged one by one corresponding to the pressing rods 33. The pressing rods 33 pass through the guide holes 34 and are connected to the side of the material tray 5.
[0034] Specifically, the pressing rod 33 passes through the guide hole 34 and is connected to the side of the material tray 5. The guide hole 34 can ensure the movement accuracy of the pressing rod 33 and ensure that the pressing rod 33 is accurately located between the bottom plate 51 and the second positioning plate 53, thereby ensuring the positioning effect of the material tray 5.
[0035] In one embodiment of the utility model, the jacking assembly includes a jacking frame 6, which is arranged on the support frame 1. A jacking cylinder 61 is arranged on the jacking frame 6. The jacking cylinder 61 is drivingly connected to a jacking plate 62, and the jacking plate 62 is arranged opposite to the bottom of the material tray 5.
[0036] Specifically, the lifting cylinder 61 drives the positioning pin 63 on the lifting plate 62 to pass through the positioning hole 64, and at the same time lifts the material tray 5 as a whole, so that the bottom plate 51 of the material tray 5 is tightly positioned on the pressing rod 33, thereby completing the position fixation of the material tray 5 in the three-axis direction, effectively ensuring the loading position accuracy of the workpiece, and realizing the automation of positioning and loading.
[0037] In one embodiment of the utility model, positioning pins 63 are provided on both sides of the lifting plate 62, and positioning holes 64 matching the positioning pins 63 are provided at the bottom of the material tray 5, and the lifting cylinder 61 drives the positioning pins 63 on the lifting plate 62 to pass through the positioning holes 64.
[0038] Specifically, the lifting cylinder 61 drives the positioning pin 63 on the lifting plate 62 to penetrate the positioning hole 64, which can ensure the position accuracy of the material tray 5 on the lifting plate 62, avoid the shaking of the material tray 5, and ensure the stability of the movement of the material tray 5.
[0039] In one embodiment of the utility model, a material blocking component is further included, which includes a material blocking cylinder 4, which is arranged on the positioning frame 21, and is drivingly connected to a material blocking rod 41, and the material blocking cylinder 4 drives the material blocking rod 41 to perform a material blocking operation on the material tray 5.
[0040] Specifically, the material blocking cylinder 4 drives the material blocking rod 41 to perform a material blocking operation on the material tray 5, so that the material tray 5 stops moving, which is convenient for the positioning component to position the material tray 5. At the same time, the material blocking can also cache the material tray 5 to a certain extent, avoiding damage caused by subsequent collisions between the material trays 5, thereby ensuring the normal transmission of equipment such as conveyor lines.
[0041] In one embodiment of the utility model, the positioning frame 21 is provided with a strip groove 22, the support frame 1 is provided with a mounting hole matching the strip groove 22, the strip groove 22 is provided with a bolt, and the bolt passes through the strip groove 22 and is connected to the mounting hole.
[0042] Specifically, the bolt passes through the strip groove 22 and is connected to the mounting hole. By setting the strip groove 22, the fixed position of the positioning frame 21 can be easily adjusted to ensure that the two positioning components are located at the same height, thereby ensuring the positioning effect of the material tray 5.
[0043] In one embodiment of the utility model, the support frame 1 is provided with an adjustment block 23 , the adjustment block 23 is provided with a micrometer 24 , the driving end of the micrometer 24 is connected to the positioning frame 21 , and the positioning frame 21 is provided with scale lines.
[0044] Specifically, a micrometer 24 is provided on the adjustment block 23, and the driving end of the micrometer 24 is connected to the positioning frame 21. The position of the positioning frame 21 can be fine-tuned through the micrometer 24 to ensure that the two positioning components are located at the same height, thereby ensuring the positioning effect of the material tray 5. The scale line can be used to effectively check the height of the positioning frame 21, thereby facilitating the correction of the positioning frame 21.
[0045] In one embodiment of the utility model, the material tray 5 includes a bottom plate 51, a first positioning plate 52 and a second positioning plate 53. The bottom plate 51, the first positioning plate 52 and the second positioning plate 53 are arranged in parallel from bottom to top. The bottom plate 51 and the first positioning plate 52, and the first positioning plate 52 and the second positioning plate 53 are connected by a plurality of connecting columns 54. The first positioning plate 52 and the second positioning plate 53 are both provided with loading holes 55 matching the shape of the workpiece, and the loading holes 55 on the first positioning plate 52 and the second positioning plate 53 are arranged one by one.
[0046] Specifically, the lead workpiece is inserted into the loading hole 55 and carried on the bottom plate 51. The upper side of the lead workpiece is positioned by the first positioning plate 52, and the lower side is positioned by the second positioning plate 53. By adopting the material tray 5 with the above structure, it is convenient for the unloading robot or manual handling, and the lead workpiece accommodated in the material tray 5 has high positioning accuracy and is more stable after being accommodated.
[0047] In an embodiment of the present invention, the distance between the first positioning plate 52 and the second positioning plate 53 is greater than the distance between the bottom plate 51 and the second positioning plate 53 , and the distance between the bottom plate 51 and the second positioning plate 53 is greater than the diameter of the pressing rod 33 .
[0048] Specifically, the distance between the first positioning plate 52 and the second positioning plate 53 is greater than the distance between the bottom plate 51 and the second positioning plate 53, so that a longer section of the lead workpiece can be positioned to ensure the positioning effect of the lead product. The distance between the bottom plate 51 and the second positioning plate 53 is greater than the diameter of the pressing rod 33. The pressing rod 33 is located between the bottom plate 51 and the second positioning plate 53, which facilitates the pressing cylinders 3 on both sides to synchronously drive the two pressing materials to pass between the bottom plate 51 and the second positioning plate 53, thereby ensuring the clamping and positioning of both sides of the material tray 5 and ensuring the positioning accuracy.
[0049] Usage Process
[0050] The material tray 5 is transferred to the supporting station 7 through the conveyor line and other equipment, and the material blocking cylinder 4 drives the material blocking rod 41 to perform material blocking operation on the material tray 5. The distance between the bottom plate 51 and the second positioning plate 53 is larger than the diameter of the pressing rod 33, and at this time the pressing rod 33 is located between the bottom plate 51 and the second positioning plate 53, and the pressing cylinders 3 on both sides synchronously drive the two pressing materials to pass between the bottom plate 51 and the second positioning plate 53, and the lifting cylinder 61 drives the positioning pin 63 on the lifting plate 62 to pass through the positioning hole 64, and at the same time lifts the material tray 5 as a whole, so that the bottom plate 51 of the material tray 5 is tightly positioned on the pressing rod 33, thereby completing the position fixation of the material tray 5 in the three-axis direction, effectively ensuring the loading position accuracy of the workpiece, and realizing the automation of positioning and loading.
[0051] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
Claims
1. A tray positioning mechanism, characterized in that: include: A support frame, on which a support station is arranged, and the support station is used to place a tray loaded with workpieces; A positioning assembly is arranged on both sides of the support frame, and the positioning assembly includes two positioning components, which are respectively arranged on both sides of the support station, and the two positioning components are used to clamp and position the two sides of the material tray; A lifting assembly is arranged below the supporting station, and is used to vertically position the positioning trays on both sides; Among them, the positioning component includes a positioning frame, the positioning frame is arranged on the supporting frame, and a pressing cylinder is arranged on the positioning frame. The pressing cylinder is drivingly connected to the pressing rod, and the pressing cylinder is used to drive the pressing material to pass through the material tray, and the lifting assembly is used to drive the material tray to be tightly positioned on the pressing rod.
2. The tray positioning mechanism according to claim 1, characterized in that: The pressing cylinder is drivingly connected to the positioning plate, and a plurality of pressing rods are arranged on the positioning plate. The pressing cylinder drives the plurality of pressing rods on the positioning plate to clamp and position the side of the material tray.
3. The tray positioning mechanism according to claim 2, characterized in that: The positioning frame is provided with a guide block, and the guide block is provided with a plurality of guide holes, and the guide holes are arranged in one-to-one correspondence with the pressing rods, and the pressing rods pass through the guide holes and are connected with the side of the material tray.
4. The tray positioning mechanism according to claim 1, characterized in that: The lifting assembly comprises a lifting frame, which is arranged on a supporting frame. A lifting cylinder is arranged on the lifting frame, and the lifting cylinder is drivingly connected to a lifting plate, and the lifting plate is arranged opposite to the bottom of the material tray.
5. The tray positioning mechanism according to claim 4, characterized in that: Positioning pins are arranged on both sides of the jacking plate, and positioning holes matching the positioning pins are arranged at the bottom of the material tray. The jacking cylinder drives the positioning pins on the jacking plate to penetrate the positioning holes.
6. The tray positioning mechanism according to claim 1, characterized in that: It also includes a material blocking component, which includes a material blocking cylinder. The material blocking cylinder is arranged on the positioning frame, the material blocking cylinder is drivingly connected to a material blocking rod, and the material blocking cylinder drives the material blocking rod to perform a material blocking operation on the material tray.
7. The tray positioning mechanism according to claim 1, characterized in that: The positioning frame is provided with a strip groove, the supporting frame is provided with a mounting hole matching the strip groove, the strip groove is provided with a bolt, and the bolt passes through the strip groove and is connected with the mounting hole.
8. The tray positioning mechanism according to claim 7, characterized in that: The support frame is provided with an adjustment block, the adjustment block is provided with a micrometer, the driving end of the micrometer is connected to the positioning frame, and the positioning frame is provided with scale lines.
9. The tray positioning mechanism according to claim 1, characterized in that: The material tray includes a base plate, a first positioning plate and a second positioning plate, which are arranged in parallel from bottom to top. The base plate and the first positioning plate, and the first positioning plate and the second positioning plate are connected by multiple connecting columns. The first positioning plate and the second positioning plate are both provided with loading holes matching the shape of the workpiece, and the loading holes on the first positioning plate and the second positioning plate are arranged one by one.
10. The tray positioning mechanism according to claim 9, characterized in that: The distance between the first positioning plate and the second positioning plate is greater than the distance between the bottom plate and the second positioning plate, and the distance between the bottom plate and the second positioning plate is greater than the diameter of the press rod.