Steel plate unwinding and shearing assembly

By introducing pushing part and dust removal part in the steel plate unrolling shear assembly, the problems of low efficiency and dust influence when switching steel plates of different thicknesses are solved, efficient pushing and dust collection are achieved, and production efficiency and processing quality are improved.

CN222293140UActive Publication Date: 2025-01-03ANHUI SHUNSHI METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421136981.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-03
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing steel plate unrolled shear components are inefficient when switching steel plates of different thicknesses and are susceptible to dust and impurities on the surface of the steel plate, resulting in reduced shear accuracy and blade wear, increasing production costs.

Method used

A steel plate unrolling shear assembly including a pushing part, a dust removal part and a dust collection part is designed. The steel plate is pushed through the motor drive gear system to adjust the pitch between the rollers, and the air pump and filter element are used to collect dust impurities on the surface of the steel plate to ensure shear accuracy and Extend blade life.

Benefits of technology

It improves the push efficiency of steel plates of different thicknesses, avoids dust impurities affecting shear accuracy, reduces blade wear, and reduces production costs and subsequent trimming work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The steel plate unwinding and shearing assembly comprises a base, driving parts are fixedly installed at the two ends of the top of the base, a pushing part distributed up and down is arranged between the driving parts, a dust removing part and a shearing part which are located above the base are sequentially arranged on the right side of the pushing part, and a dust collecting part used for collecting dust is further fixedly installed at the top of the base. The dust removal part comprises a dust removal groove and a supporting block; the steel plate pushing device has the advantages that when steel plates with different thicknesses are placed between the first roller and the second roller, the first electric push rod is controlled to enable the telescopic end of the first electric push rod to drive the first roller to move, the distance between the first roller and the second roller is adjusted, the different steel plates are smoothly pushed, and the production efficiency is improved; when the steel plate enters the dust removal groove, the air pump is started to further suck dust and impurities on the surface of the steel plate into the dust collection box through the air guide pipe for collection, and the situation that the dust and impurities affect the shearing precision, and blade abrasion is accelerated is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of plate cutting, and in particular to a steel plate unwinding and shearing assembly. Background Art

[0002] The steel plate unwinding and shearing assembly is an efficient and precise metal processing equipment, which can realize the automatic unwinding and shearing of steel plates. It is widely used in manufacturing, construction and other fields that require metal plate processing. This assembly not only improves work efficiency, but also ensures the shearing quality, meeting the high standards for metal plate processing in industrial production.

[0003] During use, the existing steel plate unwinding and shearing components fail to convey steel plates of different thicknesses more conveniently. This limitation may lead to reduced production efficiency because when switching between steel plates of different thicknesses, it may be necessary to stop the machine or perform tedious manual adjustments, which undoubtedly increases the complexity and time cost of the operation. In addition, dust and other impurities on the surface of the steel plate may have an adverse effect on the shearing process, such as affecting the shearing accuracy, causing accelerated blade wear, and may even cause scratches or other damage to the surface of the steel plate. These problems not only affect the processing quality of the steel plate, but may also increase subsequent finishing work, thereby further affecting production efficiency and cost.

[0004] Therefore, in order to solve the above problems, the present application provides a steel plate unwinding and shearing assembly.

[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] In order to solve the problems raised in the above background technology, the present application provides a steel plate unwinding and shearing assembly.

[0007] The present application provides a steel plate unwinding and shearing assembly, comprising a base, wherein driving parts are fixedly installed at both ends of the top of the base, pushing parts are arranged between the driving parts and are distributed up and down, and a dust removal part and a shearing part are arranged in sequence on the right side of the pushing part and are located above the base, and a dust collecting part for collecting dust is also fixedly installed on the top of the base; the dust removal part comprises an ash removal trough and a support block, wherein the ash removal trough is fixedly installed on the top of the base through the support block, and a through hole for dust discharge is opened on the inner wall of the ash removal trough.

[0008] Preferably, the driving part includes a fixing frame, a motor, a driving gear and a driven gear, wherein the fixing frame is fixedly installed on the front and rear sides of the top wall of the base, the motor is fixedly installed on the side wall of the fixing frame, and the output shaft of the motor passes through the side wall of the fixing frame and is fixedly connected to the driving gear, the driven gear is located above the driving gear, and the driven gear is meshed with the driving gear.

[0009] Preferably, the pushing part includes a roller shaft, a first electric push rod, a first roller and a second roller, wherein both ends of the roller shaft are fixedly sleeved with driven gears so that the roller shaft is movably arranged between fixed frames, and a first electric push rod distributed in a circle is installed on the periphery of the roller shaft, and the movable end of the first electric push rod is fixedly connected to the first roller, and the second roller is fixedly sleeved on the lower roller shaft.

[0010] Preferably, the dust collecting part includes a dust box, a filter element, an air pump and an air duct, wherein the dust box is fixedly mounted on the top of the base, and the dust box is connected to the inside of the dust removal trough through the air duct, and the air pump is connected to the inner cavity of the dust box through the filter element.

[0011] Preferably, the shearing part includes a fixed groove, a second electric push rod, a mounting block and a cutter, wherein the fixed groove is fixedly mounted on the side wall of the ash removal groove, the second electric push rod is fixedly mounted on the top of the fixed groove through the mounting block, and the telescopic end of the second electric push rod is fixedly mounted with a cutter for cutting steel plates.

[0012] Preferably, an opening for storing the cutting knife is formed at the top of the fixing groove.

[0013] Preferably, a through opening capable of supplying the steel plate to pass through is provided in the middle of the ash removal trough, and a hole communicating with the inner cavity of the ash removal trough is provided on the inner wall thereof.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] The steel plate unwinding and shearing assembly is used in conjunction with a pushing part, a dust removing part, and a dust collecting part. When steel plates of different thicknesses are placed between the first roller and the second roller, the first electric push rod is controlled so that its telescopic end drives the first roller to move, and the distance between the first roller and the second roller is adjusted to smoothly push different steel plates, thereby improving production efficiency. When the steel plate enters the dust removal trough, the air pump is started to further suck the dust and impurities on the surface of the steel plate into the dust collecting box through the air duct for collection, thereby preventing the dust and impurities from affecting the shearing accuracy and causing accelerated blade wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure in Example 1 of the present application;

[0017] Figure 2 It is a schematic diagram of the overall structure and its partial cross-section in Example 1 of the present application;

[0018] Figure 3 This is a detailed diagram of the local structure in Example 1 of the present application.

[0019] Explanation of the reference numerals: 1. base; 2. driving part; 201. fixing frame; 202. motor; 203. driving gear; 204. driven gear; 3. pushing part; 301. roller; 302. first electric push rod; 303. first roller; 304. second roller; 4. dust removing part; 401. dust removing trough; 402. supporting block; 5. dust collecting part; 501. dust collecting box; 502. filter element; 503. air pump; 504. air duct; 6. shearing part; 601. fixing trough; 602. second electric push rod; 603. mounting block; 604. cutter. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-Figure 3 This application is described in further detail.

[0021] Example 1: Reference Figure 1-Figure 3 A steel plate unwinding and shearing assembly comprises a base 1, driving parts 2 are fixedly installed at both ends of the top of the base 1, pushing parts 3 are arranged between the driving parts 2 and are distributed up and down, and a dust removal part 4 and a shearing part 6 are arranged on the right side of the pushing part 3 in sequence above the base 1, and a dust collecting part 5 for collecting dust is also fixedly installed on the top of the base 1; the dust removal part 4 comprises a dust removal trough 401 and a support block 402, wherein the dust removal trough 401 is fixedly installed on the top of the base 1 through the support block 402, and a through hole for dust discharge is opened on the inner wall of the dust removal trough 401.

[0022] The driving unit 2 includes a fixing frame 201, a motor 202, a driving gear 203 and a driven gear 204, wherein the fixing frame 201 is fixedly installed on the front and rear sides of the top wall of the base 1, the motor 202 is fixedly installed on the side wall of the fixing frame 201, and the output shaft of the motor 202 passes through the side wall of the fixing frame 201 and is fixedly connected to the driving gear 203, and the driven gear 204 is located above the driving gear 203, and the driven gear 204 is meshed with the driving gear 203.

[0023] The pushing part 3 includes a roller shaft 301, a first electric push rod 302, a first roller 303 and a second roller 304, wherein both ends of the roller shaft 301 are fixedly sleeved with the driven gear 204, so that the roller shaft 301 is movably arranged between the fixed frame 201, and the first electric push rod 302 distributed in a circle is installed on the periphery of the roller shaft 301, and the movable end of the first electric push rod 302 is fixedly connected to the first roller 303, and the second roller 304 is fixedly sleeved on the lower roller shaft 301.

[0024] The dust collecting part 5 includes a dust box 501, a filter element 502, an air pump 503 and an air duct 504, wherein the dust box 501 is fixedly installed on the top of the base 1, and the dust box 501 is connected to the inside of the dust removal trough 401 through the air duct 504, and the air pump 503 is connected to the inner cavity of the dust box 501 through the filter element 502.

[0025] The shearing portion 6 includes a fixed groove 601, a second electric push rod 602, a mounting block 603 and a cutter 604, wherein the fixed groove 601 is fixedly installed on the side wall of the dust removal groove 401, the second electric push rod 602 is fixedly installed on the top of the fixed groove 601 through the mounting block 603, and the telescopic end of the second electric push rod 602 is fixedly installed with a cutter 604 for cutting steel plates.

[0026] An opening for storing the cutter 604 is formed at the top of the fixing groove 601 .

[0027] A through hole is provided in the middle of the ash removal trough 401 for allowing the steel plate to pass through, and a hole communicating with the inner cavity of the ash removal trough 401 is provided on the inner wall thereof.

[0028] The implementation principle of a steel plate unwinding and shearing assembly in the embodiment of the present application is:

[0029] When the motor 202 is started, its output shaft will drive the driving gear 203 to spin, and the driven gear 204 meshing with the driving gear 203 will rotate synchronously, further driving the first roller 303 and the second roller 304 to spin in opposite directions. When steel plates of different thicknesses are placed between the first roller 303 and the second roller 304, the first electric push rod 302 is controlled so that its telescopic end drives the first roller 303 to move, and the distance between the first roller 303 and the second roller 304 is adjusted to push different steel plates smoothly.

[0030] When the steel plate enters the dust removal trough 401, the air pump 503 is started to further suck the dust and impurities on the surface of the steel plate into the dust box 501 through the air duct 504 for collection. Under the filtration of the filter element 502, the pure gas is discharged from the air outlet end of the air pump 503; when the steel plate with dust removed passes through the fixed groove 601, the second electric push rod 602 is controlled so that its telescopic end drives the cutter 604 to move downward to cut the steel plate.

[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0032] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steel plate unwinding and shearing assembly, comprising a base (1), characterized in that: The base (1) has driving parts (2) fixedly mounted at both ends of the top, a pushing part (3) arranged up and down between the driving parts (2), a dust removal part (4) and a shearing part (6) arranged in sequence on the right side of the pushing part (3) and located above the base (1), and a dust collecting part (5) for collecting dust is also fixedly mounted on the top of the base (1); the dust removal part (4) comprises a dust removal trough (401) and a support block (402), wherein the dust removal trough (401) is fixedly mounted on the top of the base (1) via the support block (402), and a through hole for dust discharge is provided on the inner wall of the dust removal trough (401).

2. The steel plate unwinding and shearing assembly according to claim 1, characterized in that: The driving part (2) comprises a fixing frame (201), a motor (202), a driving gear (203) and a driven gear (204), wherein the fixing frame (201) is fixedly mounted on the front and rear sides of the top wall of the base (1), the motor (202) is fixedly mounted on the side wall of the fixing frame (201), and the output shaft of the motor (202) passes through the side wall of the fixing frame (201) and is fixedly connected to the driving gear (203), and the driven gear (204) is located above the driving gear (203), and the driven gear (204) is meshed with the driving gear (203).

3. The steel plate unwinding and shearing assembly according to claim 2, characterized in that: The pushing part (3) comprises a roller shaft (301), a first electric push rod (302), a first roller (303) and a second roller (304), wherein the two ends of the roller shaft (301) are fixedly sleeved on a driven gear (204), so that the roller shaft (301) is movably arranged between the fixed frame (201), and the outer periphery of the roller shaft (301) is provided with a first electric push rod (302) distributed in a circumference, and the movable end of the first electric push rod (302) is fixedly connected to the first roller (303), and the second roller (304) is fixedly sleeved on the lower roller shaft (301).

4. The steel plate unwinding and shearing assembly according to claim 1, characterized in that: The dust collecting section (5) comprises a dust collecting box (501), a filter element (502), an air pump (503) and an air guide pipe (504), wherein the dust collecting box (501) is fixedly mounted on the top of the base (1), and the dust collecting box (501) is connected to the interior of the dust removal tank (401) through the air guide pipe (504), and the air pump (503) is connected to the inner cavity of the dust collecting box (501) through the filter element (502).

5. The steel plate unwinding and shearing assembly according to claim 1, characterized in that: The shearing portion (6) includes a fixed groove (601), a second electric push rod (602), a mounting block (603) and a cutter (604), wherein the fixed groove (601) is fixedly mounted on the side wall of the dust removal groove (401), the second electric push rod (602) is fixedly mounted on the top of the fixed groove (601) through the mounting block (603), and the telescopic end of the second electric push rod (602) is fixedly mounted with a cutter (604) for cutting steel plates.

6. The steel plate unwinding and shearing assembly according to claim 5, characterized in that: The top of the fixing groove (601) is provided with an opening for storing the cutting knife (604).

7. The steel plate unwinding and shearing assembly according to claim 1, characterized in that: The ash removal trough (401) is provided with a through opening in the middle thereof for allowing steel plates to pass through, and the inner wall of the ash removal trough (401) is provided with a hole communicating with the inner cavity thereof.