Efficient desanding device for premixed concrete processing

By designing a filter cotton and activated carbon layer structure that is easy to replace in the ready-mixed concrete sand removal device, the problem of degradation of adsorption capacity in the prior art is solved, the equipment life is extended and the sand removal efficiency and environmental protection are improved.

CN222293865UActive Publication Date: 2025-01-03LINYI LIANGJUN NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421115168.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-03
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

After a long time of use, the existing sand removal device for premixed concrete processing has reduced the adsorption capacity of the filter cotton and the granular activated carbon layer, which cannot effectively remove pollutants in the water, reducing the purification effect.

Method used

A sand removal device including a filter box, filled filter cotton, granular activated carbon layer, connecting pipe, water pump, sand removal bucket and control valve is designed. Through the combination of pull plate and carriage, the filter cotton and activated carbon layer are easily replaced and extended. The service life of the equipment is improved by combining the filter and the collection box.

Benefits of technology

It extends the service life of the equipment, reduces the maintenance and replacement costs, improves the efficiency and environmental protection of sand removal operations, and ensures the purification effect of wastewater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete processing, and discloses an efficient desanding device for premixed concrete processing, which comprises a bottom plate, the right side of the top end of the bottom plate is fixedly connected with a filter box, the two sides of the inner wall of the filter box are fixedly connected with fixing frames, and the two sides of the outer wall of the filter box are fixedly connected with fixing boxes. The top ends of the fixing boxes are provided with pulling plates, the bottom ends of the pulling plates are fixedly connected with sliding frames, the inner wall of the left sliding frame is provided with filling filter cotton, the inner wall of the right sliding frame is provided with a granular activated carbon layer, tension springs are arranged between the pulling plates and the fixing boxes, and the left end of the filter box is fixedly connected with a connecting pipe. According to the utility model, the fixed frame, the fixed box, the pull plate, the tension spring and the sliding frame are matched, so that the filling filter cotton and the granular active carbon layer are convenient to replace, the service life of equipment is prolonged, and the maintenance and replacement cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete processing, in particular to a high-efficiency sand removal device for premixed concrete processing. Background Art

[0002] Concrete, abbreviated as concrete, is a general term for engineering composite materials that are cemented into a whole by cementitious materials. The term concrete usually refers to cement as a cementitious material, sand and stone as aggregates; mixed with water (which may contain admixtures and additives) in a certain proportion, and then mixed to obtain cement concrete, also known as ordinary concrete, which is widely used in civil engineering; while premixed concrete refers to a concrete mixture composed of cement, aggregate, water, and admixtures and mineral admixtures added as needed in a certain proportion, which is sold after being measured and mixed at a mixing station and transported to the place of use within a specified time by a transport vehicle. A sand removal device is required during concrete processing.

[0003] After searching, the high-efficiency sand removal device for premixed concrete processing of announcement number CN217947807U includes a sand removal tank, a discharge pipe is fixed on the top of the sand removal tank, a feeding mechanism is arranged on the side wall of the sand removal tank, the feeding mechanism includes a feeding pipe, a booster pump, a docking plate and a connecting hole, a sand discharge mechanism is arranged at the bottom of the sand removal tank, the sand discharge mechanism includes a sand storage box, a sand discharge valve and a sieve plate, and a processing mechanism is fixed at one end of the discharge pipe; by providing the feeding mechanism, a pair of feeding pipes are arranged on the outside of the sand removal tank, wastewater enters the interior of the sand removal tank through the feeding pipe, the booster pump performs a pressurization operation on the incoming water, increases the flow rate of the incoming water, further increases the flow rate of the wastewater in the sand removal tank, and improves the efficiency of the sand removal operation; a processing mechanism is arranged, and the wastewater after sand removal enters the processing mechanism through the discharge pipe, and the processing mechanism removes fine impurities and toxic substances in the wastewater to avoid being contacted by the human body and endangering the health, thereby improving the environmental protection of the device;

[0004] Based on the above patent, a feeding mechanism is provided, a pair of feeding pipes are provided on the outside of the desanding tank, wastewater enters the desanding tank through the feeding pipe, the booster pump performs a boosting operation on the incoming water, increases the flow rate of the incoming water, further increases the flow rate of the wastewater in the desanding tank, and improves the efficiency of the desanding operation; by providing a treatment mechanism, the wastewater after desanding enters the treatment tank through the discharge pipe, the filled filter cotton removes visible substances such as rust and fine sand in the wastewater, the granular activated carbon layer adsorbs toxic substances such as discoloration and odor in the water, the water pump is started, and the water pump discharges the treated wastewater through the drain pipe to avoid contact with the human body and harm to health, thereby improving the environmental protection of the device; by providing a control mechanism, the operating parameters of the device are set by the control button, and the display screen displays the operating data of the device, thereby improving the degree of automation and visualization of the device, but the above device cannot replace the filled filter cotton and the granular activated carbon layer. When the filled filter cotton and the granular activated carbon layer are used for a long time to filter the wastewater, the adsorption capacity will decrease, and the pollutants in the water cannot be effectively removed, thereby reducing the purification effect. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency sand removal device for processing ready-mixed concrete.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency sand removal device for processing ready-mixed concrete, comprising a base plate, a filter box is fixedly connected to the right side of the top of the base plate, fixed frames are fixedly connected to the inner walls of the filter box on both sides, fixed boxes are fixedly connected to the outer walls of the filter box on both sides, a pull plate is provided at the top of each of the fixed boxes, a slide is fixedly connected to the bottom end of the pull plate, a filled filter cotton is provided on the inner wall of the left slide, a granular activated carbon layer is provided on the inner wall of the right slide, a tension spring is provided between the pull plate and the fixed box, a connecting pipe is fixedly connected to the left end of the filter box, a water pump is fixedly connected to the outer wall of the connecting pipe, and a processing component is provided on the left side of the top of the base plate.

[0007] As a further description of the above technical solution:

[0008] One end of the tension spring is connected to the pull plate, and the other end of the tension spring is connected to the inner wall of the fixing box.

[0009] As a further description of the above technical solution:

[0010] The processing component includes a support platform fixedly connected to the left side of the top end of the base plate, a sand removal bucket is fixedly connected to the inner wall of the support platform, a water inlet is fixedly connected to the front end of the sand removal bucket, a filter is fixedly connected to the inner wall of the sand removal bucket, a connecting box is fixedly connected to the bottom end of the sand removal bucket, a collecting box is slidably connected to the inner wall of the connecting box, and the left end of the connecting pipe is fixedly connected to the inner wall of the sand removal bucket.

[0011] As a further description of the above technical solution:

[0012] The outer walls of the sliding frames are slidably connected to the inner walls of the fixing frames.

[0013] As a further description of the above technical solution:

[0014] The outer walls of the pull plates are slidably connected to the inner walls of the filter box.

[0015] As a further description of the above technical solution:

[0016] The right end of the filter box is fixedly connected with a drain outlet, and the outer wall of the drain outlet is provided with a first control valve.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the sand removal bucket is provided with a second control valve.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, firstly, by arranging the fixing frame, the fixing box, the pulling plate, the tension spring and the sliding frame to cooperate with each other, it is convenient to replace the filling filter cotton and the granular activated carbon layer, thereby extending the service life of the equipment and reducing the maintenance and replacement costs.

[0021] 2. In the utility model, by arranging a filter box, filling filter cotton, granular activated carbon layer, connecting pipe, water pump, sand removal bucket, water inlet, connecting box, collecting box, second control valve and filter screen, harm to human health is avoided by contact, thereby improving the environmental protection of the device and the efficiency of sand removal operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of a highly efficient sand removal device for premixed concrete processing proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of a sand removal bucket of a high-efficiency sand removal device for premixed concrete processing proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of a filter box of a high-efficiency sand removal device for premixed concrete processing proposed by the utility model;

[0025] Figure 4 The utility model is a schematic diagram of the disassembly component structure of a high-efficiency sand removal device for premixed concrete processing.

[0026] Legend:

[0027] 1. Bottom plate; 2. Filter box; 3. Fixed frame; 4. Fixed box; 5. Pull plate; 6. Tension spring; 7. Slide; 8. Filling filter cotton; 9. Granular activated carbon layer; 10. Connecting pipe; 11. Water pump; 12. Drain port; 13. First control valve; 14. Support platform; 15. Sand removal bucket; 16. Water inlet; 17. Connecting box; 18. Collection box; 19. Second control valve; 20. Filter. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] Reference Figure 1-4The utility model provides an embodiment of an efficient sand removal device for premixed concrete processing, comprising a bottom plate 1, a filter box 2 is fixedly connected to the right side of the top of the bottom plate 1, a fixing frame 3 is fixedly connected to the inner wall of the filter box 2 on both sides, a fixing box 4 is fixedly connected to the outer wall of the filter box 2 on both sides, a pull plate 5 is provided on the top of the fixing box 4, a slide 7 is fixedly connected to the bottom end of the pull plate 5, a filling filter cotton 8 is provided on the inner wall of the left slide 7, a granular activated carbon layer 9 is provided on the inner wall of the right slide 7, a tension spring 6 is provided between the pull plate 5 and the fixing box 4, a connecting pipe 10 is fixedly connected to the left end of the filter box 2, a water pump 11 is fixedly connected to the outer wall of the connecting pipe 10, one end of the tension spring 6 is connected to the pull plate 5, and the other end of the tension spring 6 is connected to the inner wall of the fixing box 4, the outer wall of the slide 7 is slidably connected to the inner wall of the fixing frame 3, and the outer wall of the pull plate 5 is slidably connected to the inner wall of the filter box 2.

[0031] Specifically, when the filled filter cotton 8 and the granular activated carbon layer 9 need to be disassembled, the pull plate 5 is pulled. When the pull plate 5 is pulled, the slide 7 is driven to slide out of the interior of the fixed frame 3. At this time, the filled filter cotton 8 and the granular activated carbon layer 9 can be replaced. During installation, because one end of the tension spring 6 is connected to the interior of the fixed box 4, the tension spring 6 will pull it when the pull plate 5 is released. When the pull plate 5 moves, the slide 7 will be inserted into the interior of the fixed frame 3. The slide 7 cooperates with the pull plate 5 to prevent misalignment during installation, thereby facilitating the replacement of the filled filter cotton 8 and the granular activated carbon layer 9, extending the service life of the equipment, and reducing the cost of maintenance and replacement.

[0032] Among them, a support platform 14 is fixedly connected to the left side of the top of the bottom plate 1, a sand removal bucket 15 is fixedly connected to the inner wall of the support platform 14, a water inlet 16 is fixedly connected to the front end of the sand removal bucket 15, a filter screen 20 is fixedly connected to the inner wall of the sand removal bucket 15, a connecting box 17 is fixedly connected to the bottom end of the sand removal bucket 15, a collecting box 18 is slidably connected to the inner wall of the connecting box 17, the left end of the connecting pipe 10 is fixedly connected to the inner wall of the sand removal bucket 15, the right end of the filter box 2 is fixedly connected to the drain outlet 12, the outer wall of the drain outlet 12 is provided with a first control valve 13, and the outer wall of the sand removal bucket 15 is provided with a second control valve 19.

[0033] Specifically, the sand removal bucket 15 is connected to the wastewater pipe, and the wastewater enters the sand removal bucket 15 from the water inlet 16. Under the action of the inertial centrifugal force and the gravity of the dirty fluid, the wastewater falls into the bottom of the sand removal bucket 15 along the cone wall. The filter screen 20 inside the sand removal bucket 15 prevents the debris from floating upward. When the debris at the bottom of the sand removal bucket 15 accumulates to a certain extent, the second control valve 19 is opened. At this time, the debris enters the connection box 17 and is then collected by the collection box 18. At this time, the water pump 11 is started to make the wastewater after sand removal enter the filter box 2 through the connecting pipe 10, and the filter cotton 8 is filled to remove visible substances such as rust and fine sand in the wastewater. The granular activated carbon layer 9 absorbs toxic substances such as discoloration and odor in the water. Then the first control valve 13 is opened. At this time, the wastewater will be discharged from the drain port 12, thereby avoiding contact with the human body and harming health, thereby improving the environmental protection of the device and the efficiency of the sand removal operation.

[0034] Working principle: First, connect the sand removal bucket 15 to the wastewater pipe, and the wastewater will enter the sand removal bucket 15 from the water inlet 16. Under the action of the centrifugal force of fluid inertia and its own gravity, the impurities fall into the bottom of the sand removal bucket 15 along the cone wall. The filter screen 20 inside the sand removal bucket 15 prevents the impurities from floating upward. When the impurities at the bottom of the sand removal bucket 15 accumulate to a certain extent, open the second control valve 19. At this time, the impurities enter the connection box 17, and then are collected in the collection box 18. At this time, start the water pump 11 to make the wastewater after sand removal enter the filter box 2 through the connecting pipe 10, fill the filter cotton 8 to remove visible objects such as rust and fine sand in the wastewater, and the granular activated carbon layer 9 absorbs toxic substances such as discoloration and odor in the water. Then open the first control valve 13. At this time, the wastewater It will be discharged from the drain outlet 12, thereby avoiding contact with the human body and endangering health, improving the environmental protection of the device and the efficiency of the sand removal operation. When it is necessary to disassemble the filled filter cotton 8 and the granular activated carbon layer 9, pull the pull plate 5. When the pull plate 5 is pulled, the slide 7 will slide out of the fixed frame 3. At this time, the filled filter cotton 8 and the granular activated carbon layer 9 can be replaced. During installation, because one end of the tension spring 6 is connected to the inside of the fixed box 4, the tension spring 6 will pull it when the pull plate 5 is released. When the pull plate 5 moves, the slide 7 will be inserted into the inside of the fixed frame 3. The slide 7 cooperates with the pull plate 5 to prevent misalignment during installation, thereby facilitating the replacement of the filled filter cotton 8 and the granular activated carbon layer 9, extending the service life of the equipment, and reducing the cost of maintenance and replacement.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An efficient sand removal device for processing ready-mixed concrete, comprising a bottom plate (1), characterized in that: A filter box (2) is fixedly connected to the right side of the top of the bottom plate (1), a fixing frame (3) is fixedly connected to both sides of the inner wall of the filter box (2), a fixing box (4) is fixedly connected to both sides of the outer wall of the filter box (2), a pull plate (5) is provided at the top of each fixing box (4), a slide frame (7) is fixedly connected to the bottom end of the pull plate (5), a filling filter cotton (8) is provided on the inner wall of the left slide frame (7), a granular activated carbon layer (9) is provided on the inner wall of the right slide frame (7), a tension spring (6) is provided between the pull plate (5) and the fixing box (4), a connecting pipe (10) is fixedly connected to the left end of the filter box (2), a water pump (11) is fixedly connected to the outer wall of the connecting pipe (10), and a processing component is provided on the left side of the top of the bottom plate (1).

2. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 1 is characterized in that: One end of the tension spring (6) is connected to the pull plate (5), and the other end of the tension spring (6) is connected to the inner wall of the fixing box (4).

3. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 1 is characterized in that: The processing assembly comprises a support platform (14) fixedly connected to the left side of the top end of the bottom plate (1); a sand removal bucket (15) is fixedly connected to the inner wall of the support platform (14); a water inlet (16) is fixedly connected to the front end of the sand removal bucket (15); a filter screen (20) is fixedly connected to the inner wall of the sand removal bucket (15); a connecting box (17) is fixedly connected to the bottom end of the sand removal bucket (15); a collecting box (18) is slidably connected to the inner wall of the connecting box (17); and the left end of the connecting pipe (10) is fixedly connected to the inner wall of the sand removal bucket (15).

4. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 1 is characterized in that: The outer walls of the sliding frame (7) are slidably connected to the inner walls of the fixing frame (3).

5. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 1 is characterized in that: The outer walls of the pull plates (5) are slidably connected to the inner walls of the filter box (2).

6. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 1, characterized in that: The right end of the filter box (2) is fixedly connected to a drain outlet (12), and the outer wall of the drain outlet (12) is provided with a first control valve (13).

7. The high-efficiency sand removal device for ready-mixed concrete processing according to claim 3 is characterized by: The outer wall of the sand removal bucket (15) is provided with a second control valve (19).

Citation Information

Patent Citations

  • Efficient desanding device for processing premixed concrete

    CN217947807U