Automatic slag removal machine
By designing an automated slag cleaning machine and using components such as controllers and intelligent transport vehicles, the existing steel slag treatment equipment is solved inefficient and blocked, and automated, unmanned monitoring of steel slag treatment is realized, and working efficiency is improved.
Patent Information
- Application Number
- CN202323445157.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-18
AI Technical Summary
Existing steel slag treatment equipment is inefficient during loading, requires manual monitoring and is prone to clogging, affecting the operation of the equipment.
An automated slag cleaning machine is designed, including controller, material conveying components, buffering components, stirring components and transportation components. The controller automatically controls the conveying and stirring of steel slag to prevent clogging, and uses intelligent transport vehicles and weight sensors to achieve unmanned labor. delivery.
Improve work efficiency, reduce labor consumption, avoid blockage problems caused by steel slag accumulation, and realize automated steel slag treatment.
Smart Images
Figure CN222294106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel slag treatment, in particular to an automatic slag cleaning machine. Background Art
[0002] With the continuous development of slag processing equipment, waste slag resources have also seen hope. Now, through various mechanical equipment and technologies, these wastes can be reused in multiple industries, directly turning waste into treasure.
[0003] The processed slag will be discharged into the transport vehicle through the elevator. However, during the discharge process, the staff is required to wait and observe the position of the slag inside the transport vehicle to prevent the slag from overflowing. The waiting process is too long, resulting in low work efficiency and manpower consumption. After loading is completed, the elevator needs to be stopped, and the slag will accumulate inside the slag cleaning machine, which can easily cause blockage and affect the operation of the machine.
[0004] Therefore, it is necessary to provide an automatic slag cleaning machine to solve the above technical problems. Utility Model Content
[0005] The utility model provides an automatic slag cleaning machine, which solves the problems that the steel slag discharge and loading time is long and the work efficiency is low, and the supervision by personnel is required, which consumes manpower, and the steel slag is easy to accumulate and clog after loading.
[0006] In order to solve the above technical problems, the utility model provides an automatic slag cleaning machine, comprising: a machine body, a controller is fixedly installed on the outer surface of the machine body, and a material conveying component is arranged on the outer surface of the machine body;
[0007] A buffer component, the buffer component is arranged at the bottom of the material conveying component;
[0008] A stirring component, the stirring component is arranged inside the cache component;
[0009] A transport component is disposed at the bottom of the cache component.
[0010] Preferably, the material conveying assembly includes an elevator, which is fixedly mounted on the outer surface of one end of the machine body, and a discharge hopper is fixedly mounted at the bottom end of the top of the elevator.
[0011] Preferably, the cache assembly includes a cache box, which is fixedly connected to the bottom of the discharge hopper, a sealing plate is movably installed inside the bottom of the cache box, and an electric telescopic rod is movably connected to the surface of the bottom of the sealing plate.
[0012] Preferably, the stirring assembly includes a stirring shaft, which is movably installed inside the cache box, and the top of the stirring shaft is fixedly connected to a transmission belt, and the top of the transmission belt is fixedly connected to a motor.
[0013] Preferably, the transport component includes an intelligent transport vehicle, which is movably arranged at the bottom of the cache box, a weight sensor is arranged inside the intelligent transport vehicle, and a transport compartment is movably connected to the top of the intelligent transport vehicle.
[0014] Preferably, a rotating assembly is provided inside the machine body, and the rotating assembly comprises a rotating cylinder, and the rotating cylinder is movably installed inside the machine body, and a rotating rod is movably installed inside the rotating cylinder.
[0015] Preferably, a crushing assembly is provided on the surface of the rotating rod, and the crushing assembly includes a sliding groove, and the sliding groove is opened on the surface of the rotating rod, and a crushing steel ball is movably connected inside the sliding groove.
[0016] Compared with the related art, the automatic slag cleaning machine provided by the utility model has the following beneficial effects:
[0017] The utility model provides an automatic slag cleaning machine, which controls the opening of a cache component through a controller, and can transport processed slag to the interior of a transport component. When the interior of the transport component is full of slag, the controller can control the transport component to move to a specified position, and control the cache component to close, and the material transport component continues to discharge the material into the interior of the cache component, and a stirring component is arranged inside the cache component, which can keep the slag in motion inside the cache component to prevent the discharge port from being blocked. The whole process does not require manual transportation, and after loading, the material transport component can continue to discharge the slag into the interior of the cache component, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic structural diagram of a first embodiment of an automatic slag cleaning machine provided by the utility model;
[0019] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown;
[0020] Figure 3 This is a structural schematic diagram of a second embodiment of an automatic slag cleaning machine provided by the utility model.
[0021] Numbers in the figure: 1, body, 2, controller,
[0022] 3. Material conveying components, 31. Elevator, 32. Discharging hopper,
[0023] 4. Cache assembly, 41. Cache box, 42. Sealing plate, 43. Electric telescopic rod,
[0024] 5. stirring assembly, 51. stirring shaft, 52. transmission belt, 53. motor,
[0025] 6. Transport components, 61. Intelligent transport vehicle, 62. Weight sensor, 63. Transport compartment,
[0026] 7. Rotating assembly, 71. Rotating cylinder, 72. Rotating rod,
[0027] 8. Crushing assembly, 81. Sliding chute, 82. Crushing steel ball. DETAILED DESCRIPTION
[0028] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0029] First embodiment
[0030] Please refer to Figure 1 and Figure 2 ,in, Figure 1 A schematic structural diagram of a first embodiment of an automatic slag cleaning machine provided by the utility model; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown. An automatic slag cleaning machine comprises: a machine body 1, a controller 2 is fixedly mounted on the outer surface of the machine body 1, and a material conveying component 3 is arranged on the outer surface of the machine body 1;
[0031] A cache component 4, wherein the cache component 4 is arranged at the bottom of the material conveying component 3;
[0032] A stirring component 5, wherein the stirring component 5 is arranged inside the buffer component 4;
[0033] The transport component 6 is arranged at the bottom of the cache component 4.
[0034] The controller 2 can control the operation of the entire process, thereby saving manpower and increasing work efficiency. The function of the material conveying component 3 is to convey the processed steel slag inside the body 1. The function of the buffer component 4 is to store the steel slag, and its opening and closing are controlled by the controller 2. The function of the stirring component 5 is to stir the steel slag inside the buffer component 4 to prevent the steel slag from clogging the discharge port. The function of the transport component 6 is to transport the steel slag while sensing the weight of the steel slag and transmitting the signal to the controller 2 to control its movement and the opening and closing of the transport component 6.
[0035] The material conveying assembly 3 includes an elevator 31 , which is fixedly mounted on the outer surface of one end of the machine body 1 , and a discharge hopper 32 is fixedly mounted at the bottom end of the top of the elevator 31 .
[0036] The elevator 31 is a continuous conveying machine that uses a series of hoppers evenly fixed on an endless traction member to vertically lift materials. It uses a series of hoppers fixed on a traction chain or belt to transport bulk materials upward in a vertical or nearly vertical direction. The processed slag in the machine body 1 falls into the interior of the elevator 31, is transported upward by the hopper, and is discharged from the discharge hopper 32.
[0037] The cache assembly 4 includes a cache box 41, which is fixedly connected to the bottom of the discharge hopper 32. A sealing plate 42 is movably installed inside the bottom of the cache box 41, and an electric telescopic rod 43 is movably connected to the surface of the bottom of the sealing plate 42.
[0038] The bottom of the cache box 41 is connected to a supporting leg to support the cache box 41. The feed port at the top of the cache box 41 is directly below the discharge hopper 32. There are two sealing plates 42 and two electric telescopic rods 43. When the two sealing plates 42 are in a horizontal state, the two sealing plates 42 block the discharge port at the bottom of the cache box 41, and the electric telescopic rod 43 extends. When the electric telescopic rod 43 is retracted downward, the sealing plate 42 rotates downward, the discharge port is opened, and the slag inside the cache box 41 flows out from the discharge port.
[0039] The stirring assembly 5 includes a stirring shaft 51 , which is movably installed inside the buffer box 41 , a transmission belt 52 is fixedly connected to the top of the stirring shaft 51 , and a motor 53 is fixedly connected to the top of the transmission belt 52 .
[0040] The transmission belt 52 is composed of two gears and a gear belt meshingly connected, wherein one gear is fixedly connected to the top of the stirring shaft 51, and the other gear is fixedly connected to the bottom of the rotating shaft in the motor 53. The motor 53 is fixedly installed on the outer surface of the top of the cache box 41. Starting the motor 53 can drive the stirring shaft 51 to rotate inside the cache box 41 through the transmission belt 52 to stir the slag inside the cache box 41.
[0041] The transport component 6 includes an intelligent transport vehicle 61 , which is movably disposed at the bottom of the cache box 41 , a weight sensor 62 is disposed inside the intelligent transport vehicle 61 , and a transport compartment 63 is movably connected to the top of the intelligent transport vehicle 61 .
[0042] When slag is discharged into the transport compartment 63, the weight sensor 62 can sense the weight of the slag inside the transport compartment 63. When the set weight is reached, the weight sensor 62 will transmit a signal to the electric telescopic rod 43 to close the sealing plate 42, and control the intelligent transport vehicle 61 to move to the specified position. The transport compartment 63 is movably installed on the top of the intelligent transport vehicle 61. When the transport compartment 63 is delivered to the specified position, the transport compartment 63 can be removed from the top and its transportation work can continue.
[0043] The working principle of an automatic slag cleaning machine provided by the utility model is as follows:
[0044] The processed slag inside the machine body 1 is discharged from the discharge hopper 32 to the interior of the cache box 41 through the elevator 31, and the motor 53 drives the stirring shaft 51 to rotate through the transmission belt 52, so as to stir the slag inside the cache box 41 to prevent the slag from blocking the discharge port at the bottom of the cache box 41. When the intelligent transport vehicle 61 is parked at the bottom of the cache box 41, the controller 2 controls the electric telescopic rod 43 to retract downward and drives the sealing plate 42 to rotate downward, and the discharge port at the bottom of the cache box 41 is opened. The slag inside the cache box 41 is discharged to the interior of the intelligent transport vehicle 61, and the weight sensor 62 can sense the weight of the slag inside the intelligent transport vehicle 61. When a certain weight of slag accumulates inside the intelligent transport vehicle 61, the weight sensor 62 transmits a signal to the controller 2, and the controller 2 controls the electric telescopic rod 43 to extend upward, and the sealing plate 42 rotates upward to seal the discharge port at the bottom of the cache box 41, and the intelligent transport vehicle 61 moves to the specified position, thereby circulating.
[0045] Compared with the related art, the automatic slag cleaning machine provided by the utility model has the following beneficial effects:
[0046] The utility model provides an automatic slag cleaning machine, which controls the opening of the buffer component 4 through the controller 2, and can transport the processed slag to the interior of the transport component 6. When the interior of the transport component 6 is full of slag, the controller 2 can control the transport component 6 to move to a specified position, and control the buffer component 4 to close, and the material conveying component 3 continues to discharge the material into the interior of the buffer component 4, and a stirring component 5 is arranged inside the buffer component 4, which can keep the slag in a moving state inside the buffer component 4 to prevent the discharge port from being blocked. The whole process does not require manual transportation, and after loading, the material conveying component 3 can continue to discharge the slag into the interior of the buffer component 4, thereby improving work efficiency.
[0047] Second embodiment
[0048] Please refer to Figure 3 Based on the automatic slag cleaning machine provided in the first embodiment of the present application, the second embodiment of the present application provides another automatic slag cleaning machine. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0049] Specifically, the difference of the automatic slag cleaning machine provided in the second embodiment of the present application is that, in an automatic slag cleaning machine, a rotating component 7 is arranged inside the machine body 1, and the rotating component 7 includes a rotating cylinder 71, and the rotating cylinder 71 is movably installed inside the machine body 1, and a rotating rod 72 is movably installed inside the rotating cylinder 71.
[0050] The rotating drum 71 and the rotating rod 72 rotate in opposite directions, which increases the movement intensity of the steel slag inside the machine body 1, thereby increasing the contact area between the cooling water and the steel slag, accelerating the cooling of the steel slag, and forming a relative force between the steel slag, which helps to crush the steel slag.
[0051] The surface of the rotating rod 72 is provided with a crushing assembly 8 , and the crushing assembly 8 includes a sliding groove 81 . The sliding groove 81 is opened on the surface of the rotating rod 72 , and a crushing steel ball 82 is movably connected inside the sliding groove 81 .
[0052] The crushing steel balls 82 are rotatably sleeved on the outer surface of the steel rod, and a slider is fixedly connected to the bottom of the steel rod, which is movably embedded in the sliding groove 81. A plurality of crushing steel balls 82 are installed on the surface of the top of each rotating rod 72, and the number of crushing steel balls 82 can be determined according to actual conditions.
[0053] The working principle of an automatic slag cleaning machine provided by the utility model is as follows:
[0054] The rotating cylinder 71 and the rotating rod 72 rotate in opposite directions, so that the steel slag inside the machine body 1 is in motion, thereby increasing the contact area between the cooling water and the steel slag, and the rotation of the rotating rod 72 drives the crushing steel balls 82 on its surface to rotate together, and the crushing steel balls 82 are in contact with the steel slag, and the steel slag is squeezed and crushed by the relative force, and the crushing steel balls 82 rotate with themselves as the center of the circle, and in this process, the crushing steel balls 82 rotate to different positions due to the influence of gravity and centrifugal force, and slide inside the sliding groove 81, thereby crushing the steel slag at different positions.
[0055] Compared with the related art, the automatic slag cleaning machine provided by the utility model has the following beneficial effects:
[0056] The utility model provides an automatic slag cleaning machine. The rotation of the rotating drum 71 and the rotating rod 72 can increase the contact area between the steel slag and the cooling water. The rotating rod 72 can drive the crushing steel balls 82 to rotate and rotate around itself as the center to crush the steel slag. At the same time, the crushing steel balls 82 slide on the surface of the sliding groove 81 under the gravity and centrifugal force, so that the steel slag at different positions can be crushed by force, thereby increasing the work efficiency.
[0057] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic slag cleaning machine, characterized in that: It comprises: a machine body, a controller is fixedly mounted on the outer surface of the machine body, a material conveying assembly is arranged on the outer surface of the machine body, the material conveying assembly comprises an elevator, the elevator is fixedly mounted on the outer surface of one end of the machine body, and a discharge hopper is fixedly mounted on the bottom end of the top of the elevator; A cache assembly, the cache assembly is arranged at the bottom of the material conveying assembly, the cache assembly includes a cache box, the cache box is fixedly connected to the bottom of the discharge hopper, a sealing plate is movably installed inside the bottom of the cache box, and an electric telescopic rod is movably connected to the surface of the bottom of the sealing plate; A stirring component, the stirring component is arranged inside the cache component; A transport component is disposed at the bottom of the cache component.
2. The automatic slag cleaning machine according to claim 1, characterized in that: The stirring assembly includes a stirring shaft, which is movably installed inside the cache box. The top of the stirring shaft is fixedly connected to a transmission belt, and the top of the transmission belt is fixedly connected to a motor.
3. The automatic slag cleaning machine according to claim 1, characterized in that: The transport component includes an intelligent transport vehicle, which is movably arranged at the bottom of the cache box, a weight sensor is arranged inside the intelligent transport vehicle, and a transport compartment is movably connected to the top of the intelligent transport vehicle.
4. The automatic slag cleaning machine according to claim 1, characterized in that: A rotating assembly is arranged inside the machine body, and the rotating assembly comprises a rotating cylinder, and the rotating cylinder is movably installed inside the machine body, and a rotating rod is movably installed inside the rotating cylinder.
5. The automatic slag cleaning machine according to claim 4, characterized in that: The surface of the rotating rod is provided with a crushing assembly, and the crushing assembly comprises a sliding groove, and the sliding groove is opened on the surface of the rotating rod, and a crushing steel ball is movably connected inside the sliding groove.