Dyeing device for producing braid
By introducing technical means such as stirring, heating and extrusion into the webbing dyeing device, the precipitation problem in webbing dyeing is solved, and a more uniform dyeing effect and higher production efficiency are achieved.
Patent Information
- Application Number
- CN202421050923.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing webbing dyeing devices are prone to precipitation during the dyeing process, resulting in uneven dyeing and requiring frequent repairs, which increases workload and production costs.
A dyeing device including a dyeing box, a dyeing tank, agitating device, a temperature-controlled heating device, an extrusion device and a drying device is designed. Through components such as agitating leaves, electric heating wires and hair dryers, dyeing of dye uniformity and constant temperature are ensured. And reduce moisture through extrusion device and improve production efficiency.
It effectively avoids precipitation, improves the dyeing effect and quality of the webbing, reduces maintenance frequency and production costs, and improves production efficiency.
Smart Images
Figure CN222294433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of webbing production, in particular to a dyeing device for producing webbing. Background Art
[0002] The webbing is a narrow fabric or tubular fabric made of various yarns. During its production process, in order to meet the needs of consumers, the webbing needs to be dyed into different colors. During the dyeing process, precipitation will occur, resulting in uneven dyeing and poor dyeing effect. After searching, a dyeing device for webbing production with the announcement number CN210826722U is disclosed in the scheme, which includes a dyeing tank, an air pump, a heater and a fan. The top of the dyeing tank is connected to a top frame, and an air pump is arranged on the left side of the dyeing tank. A connecting rod is connected to the inner side of the top of the top frame, and a guide roller is connected to the bottom end of the connecting rod. The output end of the air pump is connected to an inner tube, and the outer side of the inner tube is wrapped with an outer tube. An extrusion roller is arranged on the top left side of the dyeing tank. The device utilizes the action of an air pump to generate bubbles in the dyeing tank, thereby avoiding precipitation in the dyeing tank and facilitating uniform dyeing of the ribbon. However, in actual use, since the precipitation in the dyeing tank includes powdery impurities, the powdery impurities will block the holes, which will not have the desired effect after blockage, requiring frequent maintenance, increasing workload, and reducing production efficiency. At the same time, the dyeing water needs to be drained during the maintenance process, which wastes resources and increases production costs. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a dyeing device for producing ribbons in view of the above-mentioned deficiencies in the prior art, which improves production efficiency while ensuring the dyeing effect of the ribbons, and has the characteristics of wide application range and strong practicality.
[0004] The technical solution adopted by the utility model is: a dyeing device for producing ribbons, comprising a dyeing box, a dyeing pool is arranged at the bottom of the dyeing box, two rows of dyeing rollers for guiding the dyeing of the ribbons are arranged in the dyeing box, one row of the dyeing rollers is located in the dyeing pool, a stirring device is arranged at the bottom of the dyeing pool, a temperature control heating device is arranged on the inner wall of the dyeing pool, an extrusion device is arranged on the side wall of the dyeing box, a drying roller for guiding the drying of the ribbons is arranged on the dyeing box above the extrusion device, and a drying device is arranged at the upper end of the dyeing box.
[0005] As a further improvement, a pay-off roller and a take-up roller are respectively provided on both sides of the dyeing box, and the ribbon passes through the dyeing roller, the dyeing tank, the extrusion device, the drying roller in sequence from the pay-off roller, and is finally connected to the take-up roller.
[0006] Furthermore, the stirring device includes a motor, a rotating shaft and a plurality of stirring blades, the motor is installed on one side of the dyeing box, the output end of the motor passes through the dyeing box and the dyeing tank in sequence and is connected to the rotating shaft, and the stirring blades are arranged on the rotating shaft.
[0007] Furthermore, the number of the stirring blades is six, and the stirring blades are evenly arranged on the rotating shaft in a circumferential manner.
[0008] Furthermore, the temperature control heating device includes an electric heating wire, a temperature sensor and a controller. The controller is arranged on the outside of the dyeing box. The measuring head of the electric heating wire and the temperature sensor is located in the dyeing tank. The electric heating wire, the temperature sensor and the controller are electrically connected.
[0009] Furthermore, the extrusion device includes mounting plates arranged on both sides of the webbing, wherein the mounting plates on one side are provided with a plurality of telescopic rollers, the telescopic rollers are mounted on the mounting plates through elastic telescopic columns, and wherein the mounting plates on one side are provided with a plurality of fixed rollers corresponding to the telescopic rollers.
[0010] Furthermore, the drying device comprises an electric heating net and a plurality of hair dryers, wherein the electric heating net is installed on the dyeing box above the drying roller, and the hair dryers are installed on the top of the dyeing box.
[0011] Furthermore, an air outlet is provided on the upper portion of the dyeing box.
[0012] Beneficial Effects
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] The utility model discloses a dyeing device for producing ribbons. The ribbon enters a dyeing tank for dyeing under the guidance of a dyeing roller. During the dyeing process, the ribbon enters and exits the dyeing tank multiple times under the action of two rows of dyeing rollers, so that the dyeing effect is better. By setting a stirring device, a motor drives a rotating shaft, and the rotating shaft drives a stirring blade, so that the dye in the dyeing tank is more uniform, and the occurrence of precipitation is effectively avoided, and the quality of the ribbon is effectively improved. By setting a temperature control heating device, a controller controls the electric heating wire to heat the dye in the dyeing tank according to the signal sent back by the temperature sensor, so that the ribbon dyed at a constant temperature is , better quality, better dyeing effect, by setting up the extrusion device, the excess moisture of the ribbon can be squeezed out, reducing the time of the subsequent drying process and improving production efficiency. After the dyeing is completed, the ribbon is guided by the drying roller and passes through the drying device. Under the action of the hair dryer, the heat of the electric heating network is blown onto the ribbon to form dry hot air, which dries the ribbon and solidifies the dyeing effect. By setting two rows of drying rollers, both sides of the ribbon have been dried, and the drying effect is better. This device effectively solves the problems of precipitation in the dyeing pool and poor dyeing effect, and has the characteristics of strong practicality and wide application range. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A in the middle.
[0017] Among them: 1-dyeing box, 2-dyeing tank, 3-stirring device, 4-temperature control heating device, 5-drying device, 6-extrusion device, 7-pay-off roller, 8-take-up roller, 9-drying roller, 10-air outlet, 11-ribbon, 12-dyeing roller, 31-motor, 32-rotating shaft, 33-stirring blade, 41-controller, 42-temperature sensor, 43-electric heating wire, 51-hair dryer, 52-electric heating net, 61-mounting plate, 62-fixed roller, 63-elastic telescopic column, 64-telescopic roller. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0019] See also Figure 1-2As shown, a dyeing device for producing ribbons of the utility model comprises a dyeing box 1, a dyeing pool 2 is arranged at the bottom of the dyeing box 1, two rows of dyeing rollers 12 for guiding the dyeing of the ribbon 11 are arranged in the dyeing box 1, one row of dyeing rollers 12 is located in the dyeing pool 2, a stirring device 3 is arranged at the bottom of the dyeing pool 2, a temperature control heating device 4 is arranged on the inner wall of the dyeing pool 2, an extrusion device 6 is arranged on the side wall of the dyeing box 1, a drying roller 9 for guiding the drying of the ribbon 11 is arranged on the dyeing box 1 above the extrusion device, a drying device 5 is arranged at the upper end of the dyeing box 1, the ribbon 11 enters the dyeing pool 2 for dyeing under the guidance of the dyeing roller 12, during which the ribbon 11 enters and exits the dyeing pool 2 multiple times under the action of the two rows of dyeing rollers 12, so that the dyeing effect is better, and by arranging the stirring device 3, the motor 31 drives the rotating shaft 32, and the rotating shaft 32 drives the stirring blade 33, so that the dye in the dyeing pool 2 is more The invention discloses a method for making the webbing 11 uniform, effectively avoiding the occurrence of precipitation, and effectively improving the quality of the webbing 11. By setting a temperature control heating device 4, the controller 41 controls the electric heating wire 43 to heat the dye in the dyeing tank 2 according to the signal sent back by the temperature sensor 4. The webbing 11 dyed at a constant temperature has better quality and better dyeing effect. By setting an extrusion device 6, the excess water of the webbing 11 is squeezed out, and the time of the subsequent drying process is reduced, so as to improve the production efficiency. After the dyeing is completed, the webbing 11 is guided by the drying roller 9 and passes through the drying device 5. Under the action of the hair dryer 51, the heat of the electric heating net 52 is blown onto the webbing 11 to form dry hot air, which dries the webbing 11 and solidifies the dyeing effect. By setting two rows of drying rollers 9, both sides of the webbing 11 have been dried, and the drying effect is better. This device effectively solves the problem of precipitation in the dyeing tank and poor dyeing effect.
[0020] Specifically, a pay-off roller 7 and a take-up roller 8 are respectively provided on both sides of the dyeing box 1. The webbing 11 passes through the dyeing roller 12, the dyeing tank 2, the extrusion device 6, the drying roller 9 from the pay-off roller 7 in sequence and is connected to the take-up roller 8. The entire dyeing process is an integrated process, which effectively improves production efficiency.
[0021] Preferably, the stirring device 3 includes a motor 31, a rotating shaft 32 and a plurality of stirring blades 33. The motor 31 is installed on one side of the dyeing box 1. The output end of the motor 31 passes through the dyeing box 1 and the dyeing pool 2 in sequence and is connected to the rotating shaft 32. The stirring blades 33 are arranged on the rotating shaft 32. The motor 31 drives the rotating shaft 32, and the rotating shaft 32 drives the stirring blades 33, so that the dye in the dyeing pool 2 is more uniform, effectively avoiding the occurrence of precipitation, and effectively improving the quality of the ribbon 11.
[0022] Furthermore, the number of the stirring blades 33 is six, and the stirring blades 33 are evenly arranged on the rotating shaft 32 in a circumferential manner, so that the stirring effect is better.
[0023] Furthermore, the temperature-controlled heating device 4 includes an electric heating wire 43, a temperature sensor 42 and a controller 41. The controller 41 is arranged on the outside of the dyeing box 1. The measuring head of the electric temperature sensor 42 is located in the dyeing tank 2. The electric heating wire 43, the temperature sensor 42 and the controller 41 are electrically connected. The controller 41 controls the electric heating wire 43 to heat the dye in the dyeing tank 2 according to the signal transmitted back by the temperature sensor 4. The ribbon 11 dyed at a constant temperature has better quality and better dyeing effect.
[0024] Furthermore, the extrusion device 6 includes mounting plates 61 arranged on both sides of the webbing, wherein a plurality of telescopic rollers 64 are provided on one side of the mounting plates 61, and the telescopic rollers 64 are installed on the mounting plates 61 through elastic telescopic columns 63, wherein a plurality of fixed rollers 62 corresponding to the telescopic rollers 64 are provided on one side of the mounting plates 61, and a spring is provided in the elastic telescopic column 63 so that the telescopic rollers 64 can press the fixed rollers 62, and with the cooperation of the telescopic rollers 64 and the fixed rollers 62, the webbing 11 can be squeezed out of water.
[0025] Furthermore, the drying device 5 includes an electric heating net 52 and multiple hair dryers 51. The electric heating net 52 is installed on the dyeing box 1 above the drying roller 9, and the hair dryer 51 is installed on the top of the dyeing box 1. Under the action of the hair dryer 51, the heat of the electric heating net 52 is blown onto the ribbon 11 to form dry hot air, which dries the ribbon 11 and solidifies the dyeing effect at the same time.
[0026] Furthermore, an air outlet 10 is provided on the upper portion of the dyeing box 1, which is beneficial to the gas circulation in the entire device.
[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A dyeing device for producing ribbons, characterized in that: The invention comprises a dyeing box (1), wherein a dyeing pool (2) is provided at the bottom of the dyeing box (1), wherein two rows of dyeing rollers (12) for guiding the dyeing of a ribbon (11) are provided in the dyeing box (1), wherein one row of the dyeing rollers (12) is located in the dyeing pool (2), wherein a stirring device (3) is provided at the bottom of the dyeing pool (2), wherein a temperature control heating device (4) is provided on the inner wall of the dyeing pool (2), wherein an extrusion device (6) is provided on the side wall of the dyeing box (1), wherein a drying roller (9) for guiding the drying of the ribbon (11) is provided on the dyeing box (1) above the extrusion device, and wherein a drying device (5) is provided at the upper end of the dyeing box (1).
2. A dyeing device for producing ribbons according to claim 1, characterized in that: A pay-off roller (7) and a take-up roller (8) are respectively provided on both sides of the dyeing box (1), and the webbing (11) passes through a dyeing roller (12), a dyeing tank (2), an extrusion device (6), a drying roller (9) in sequence from the pay-off roller (7) and is then connected to the take-up roller (8).
3. A dyeing device for producing ribbons according to claim 1, characterized in that: The stirring device (3) comprises a motor (31), a rotating shaft (32) and a plurality of stirring blades (33); the motor (31) is mounted on one side of the dyeing box (1); the output end of the motor (31) passes through the dyeing box (1) and the dyeing tank (2) in sequence and is connected to the rotating shaft (32); the stirring blades (33) are arranged on the rotating shaft (32).
4. A dyeing device for producing ribbons according to claim 3, characterized in that: The number of the stirring blades (33) is six, and the stirring blades (33) are evenly arranged on the rotating shaft (32) in a circumferential manner.
5. A dyeing device for producing ribbons according to claim 1, characterized in that: The temperature control heating device (4) comprises an electric heating wire (43), a temperature sensor (42) and a controller (41); the controller (41) is arranged on the outside of the dyeing box (1); the measuring head of the electric heating wire and the temperature sensor (42) is located in the dyeing tank (2); the electric heating wire (43), the temperature sensor (42) and the controller (41) are electrically connected.
6. A dyeing device for producing ribbons according to claim 1, characterized in that: The extrusion device (6) comprises mounting plates (61) arranged on both sides of the webbing, wherein a plurality of telescopic rollers (64) are provided on the mounting plates (61) on one side, and the telescopic rollers (64) are installed on the mounting plates (61) via elastic telescopic columns (63), wherein a plurality of fixed rollers (62) corresponding to the telescopic rollers (64) are provided on the mounting plates (61) on one side.
7. A dyeing device for producing ribbons according to claim 1, characterized in that: The drying device (5) comprises an electric heating network (52) and a plurality of blowers (51), wherein the electric heating network (52) is installed on the dyeing box (1) above the drying roller (9), and the blowers (51) are installed on the top of the dyeing box (1).
8. A dyeing device for producing ribbons according to claim 1, characterized in that: An air outlet (10) is provided on the upper part of the dyeing box (1).