Improved asphalt concrete production device

The improved asphalt concrete production device addresses incomplete separation and low efficiency by using a coordinated system of conveyors, heating, and screening mechanisms to control material flow and clear blockages, enhancing screening efficiency.

CN222294607UActive Publication Date: 2025-01-03XIAN QINTONG BITUMEN NEW TECH DEV CO LTD
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Patent Information

Application Number
CN202420808777.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-03
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing asphalt concrete production process faces issues with incomplete separation and low screening efficiency due to screening nets being blocked by large particles when materials are poured directly onto them.

Method used

An improved asphalt concrete production device incorporating a screw conveyor, heating plates, a drying tank, a screening mechanism with pressure rollers, and a coordinated system of rotating rods, gears, and eccentric wheels to control material flow and clear blockages during screening.

Benefits of technology

The device effectively screens raw materials by controlling material flow and clearing blockages, improving screening efficiency and ensuring complete separation of particles without manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an improved asphalt concrete production device, which relates to the technical field of asphalt concrete production and comprises a fixing plate, a mounting seat is mounted on one side of the top of the fixing plate, a screw conveyor is clamped in the mounting seat, a feed hopper is mounted on one side of the screw conveyor, and a production chamber is arranged in a processing box. The bottom end of the feeding pipe penetrates through the processing box and extends into the production cavity, a feeding plate is installed on one side of the interior of the processing box, heating plates are installed on the portions, on the two sides of the feeding plate, in the production cavity, a drying groove is formed in the feeding plate, a discharging mechanism is arranged on one side of the feeding plate, and the discharging mechanism comprises a push plate. A screening plate is installed at the position, at the bottom of the feeding plate, in the processing box, and a screening mechanism is arranged in the screening plate and comprises a pressing roller. The raw material screening device is simple and reasonable in structure, novel in design and easy and convenient to operate, raw materials are effectively and efficiently screened, the screening effect is improved, and the practical value is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of asphalt concrete production, and more specifically, particularly relates to an improved asphalt concrete production device. Background Art

[0002] Asphalt concrete pavement has good driving comfort and excellent performance, fast construction speed and low maintenance cost. Most roads use asphalt pavement.

[0003] Based on the above, the inventors found the following problems: In the current production process of asphalt concrete, after the materials are initially mixed, dried and heated, they must be screened, stored, weighed and measured. At present, the screening step is mainly achieved by pouring the mixed aggregate onto the screen, and the large particles will remain on the screen, while the small particles will fall off, thereby achieving the purpose of screening and separation. When a pile of materials is directly poured onto the screening net, the screening net will be blocked, resulting in problems such as incomplete separation and low separation efficiency.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an improved asphalt concrete production device is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an improved asphalt concrete production device to solve the problems in the current background technology.

[0006] The purpose and effect of the improved asphalt concrete production device of the utility model are achieved by the following specific technical means:

[0007] An improved asphalt concrete production device comprises a fixed plate, a mounting seat is installed on one side of the top of the fixed plate, and a screw conveyor is engaged inside the mounting seat, a feed hopper is installed on one side of the screw conveyor, and a feed port is provided inside the feed hopper, a feed pipe is connected to one end of the screw conveyor, a processing box is installed on the top of the fixed plate, and a production chamber is provided inside the processing box, the bottom end of the feed pipe passes through the processing box and extends to the inside of the production chamber, a feeding plate is installed on one side of the inside of the processing box, heating plates are installed on both sides of the feeding plate inside the production chamber, and a drying tank is provided inside the feeding plate, a discharging mechanism is provided on one side of the feeding plate, and the discharging mechanism includes a push plate, a screening plate is installed at the bottom of the feeding plate inside the processing box, and a screening mechanism is provided inside the screening plate, and the screening mechanism includes a pressure roller.

[0008] Furthermore, a motor is installed on one side of the exterior of the processing box, and the output end of the motor is transmission-connected to a first rotating rod, one end of the first rotating rod passes through the processing box and is sleeved with an active bevel gear.

[0009] Furthermore, a connecting plate is installed on one side of the top of the feeding plate, and both sides of the connecting plate are interconnected with the inner wall of the production chamber, a second rotating rod is inserted into the interior of the connecting plate, and a driven bevel gear is provided at the top of the second rotating rod, and the active bevel gear and the driven bevel gear are meshed with each other.

[0010] Furthermore, an eccentric wheel is connected to the bottom end of the second rotating rod, and a connecting rod is hinged between the eccentric wheel and the push plate. The push plate is slidably installed inside the drying tank, and limiting grooves are provided on both sides of the drying tank.

[0011] Furthermore, a pair of limiting grooves are internally installed with limiting rods, and a pair of limiting rods are externally installed with limiting blocks slidably, and a pair of limiting blocks are interconnected with both sides of the push plate, and a through hole is provided on one side of the drying tank.

[0012] Furthermore, the pressure roller is arranged inside the screen plate, and a rotating shaft is inserted inside the pressure roller, and the inside of the processing box is provided with slide grooves on both sides of the screen plate, and a pair of slide grooves are slidably installed inside.

[0013] Furthermore, both ends of the rotating shaft are interconnected with the slider, and one end of the rotating shaft passes through the slider and is sleeved with a gear. A rack is installed on the outside of the processing box, and the gear and the rack are meshed with each other. One end of the rotating shaft passes through the processing box and is installed with a rotating handle.

[0014] Furthermore, guide plates are connected to both sides of the bottom of the screen plate, and a collecting box is slidably installed at the bottom of the screen plate inside the production chamber.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The improved asphalt concrete production device uses a heating plate, a feeding plate, a drying trough, a motor, a first rotating rod, a driving bevel gear, a second rotating rod, a driven bevel gear, an eccentric wheel, a connecting rod and a push plate in coordination. The raw materials are transported to the drying trough through a feeding pipe, and then a pair of heating plates are started to dry and heat the raw materials. Before that, the motor is started to drive the first rotating rod to rotate, and the second rotating rod is driven to rotate through the driving bevel gear and the driven bevel gear, and the eccentric wheel is driven to rotate. When the eccentric wheel rotates, the connecting rod is pulled to move, thereby pushing the push plate to move in the drying trough, and the raw materials in the drying trough are dropped onto the screening plate through the through hole, so that the conveying amount of the raw materials is controlled, and the quality of subsequent screening is improved;

[0017] 2. This improved asphalt concrete production device, through the coordinated use of pressure rollers, sliders, rotating shafts, gears, racks, rotating handles, collecting boxes and guide plates, needs to be screened after the raw materials are dried. The raw materials fall on the screening plate and different particle materials are screened. During the screening process, the raw materials sometimes block the through holes in the screening plate, affecting the screening effect. The user turns the rotating handle to drive the rotating shaft and the gear to rotate, and the gear and the rack are meshed with each other. When the gear rotates, it drives the pressure roller to move, so that the raised blocks on the pressure roller clean the filter holes on the screening plate without causing blockage. The screened raw materials fall into the collecting box, and then the collecting box is taken out. The utility model has a simple and reasonable structure, a novel design, and is simple and convenient to operate. It can effectively and efficiently screen the raw materials, improve the screening effect, and has a high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0019] Figure 2 It is a three-dimensional schematic diagram of a feeding plate of the utility model.

[0020] Figure 3 It is a three-dimensional schematic diagram of the screening plate of the utility model.

[0021] Figure 4 It is a partial plan sectional schematic diagram of the utility model.

[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0023] 1001, fixing plate; 1002, mounting seat; 1003, screw conveyor; 1004, feed hopper; 1005, feed pipe; 1006, production chamber; 1007, heating plate; 2001, feeding plate; 2002, drying tank; 2003, through hole; 2004, motor; 2005, first rotating rod; 2006, driving bevel gear; 2007, connecting plate; 2008, second rotating rod rod; 2009, driven bevel gear; 2010, eccentric wheel; 2011, connecting rod; 2012, push plate; 2013, limit groove; 2014, limit rod; 3001, screening plate; 3002, pressure roller; 3003, slider; 3004, rotating shaft; 3005, slide groove; 3006, gear; 3007, rack; 3008, rotating handle; 3009, collecting box; 3010, guide plate. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0025] Example:

[0026] As attached Figure 1 To Attachment Figure 4 As shown:

[0027] The utility model provides an improved asphalt concrete production device, comprising a fixed plate 1001, a mounting seat 1002 is installed on one side of the top of the fixed plate 1001, and a screw conveyor 1003 is engaged inside the mounting seat 1002, a feed hopper 1004 is installed on one side of the screw conveyor 1003, and a feed port is provided inside the feed hopper 1004, a feed pipe 1005 is connected to one end of the screw conveyor 1003, a processing box 1008 is installed on the top of the fixed plate 1001, and a production chamber 1006 is provided inside the processing box 1008, and the bottom end of the feed pipe 1005 penetrates A processing box 1008 is provided, and extends to the interior of a production chamber 1006, a feed plate 2001 is installed on one side of the interior of the processing box 1008, heating plates 1007 are installed on both sides of the feed plate 2001 in the production chamber 1006, a drying trough 2002 is provided inside the feed plate 2001, a discharging mechanism is provided on one side of the feed plate 2001, and the discharging mechanism includes a push plate 2012, a screening plate 3001 is installed at the bottom of the feed plate 2001 in the processing box 1008, and a screening mechanism is provided inside the screening plate 3001, and the screening mechanism includes a pressure roller 3002.

[0028] A motor 2004 is installed on one side of the outside of the processing box 1008 , and the output end of the motor 2004 is transmission-connected to a first rotating rod 2005 . One end of the first rotating rod 2005 passes through the processing box 1008 and is sleeved with an active bevel gear 2006 .

[0029] Among them, a connecting plate 2007 is installed on one side of the top of the feeding plate 2001, and both sides of the connecting plate 2007 are interconnected with the inner wall of the production chamber 1006, a second rotating rod 2008 is inserted into the inside of the connecting plate 2007, and a driven bevel gear 2009 is provided at the top of the second rotating rod 2008, and the active bevel gear 2006 and the driven bevel gear 2009 are meshed with each other.

[0030] Among them, the bottom end of the second rotating rod 2008 is connected to an eccentric wheel 2010, and a connecting rod 2011 is hinged between the eccentric wheel 2010 and the push plate 2012. The push plate 2012 is slidably installed inside the drying tank 2002, and limiting grooves 2013 are provided on both sides of the drying tank 2002. By installing the eccentric wheel 2010, the connecting rod 2011 can drive the push plate 2012 to move.

[0031] Among them, a pair of limiting grooves 2013 are internally installed with limiting rods 2014, and a pair of limiting rods 2014 are externally slidably installed with limiting blocks, and a pair of limiting blocks are interconnected with both sides of the push plate 2012. A through hole 2003 is provided on one side of the drying groove 2002. By providing the push plate 2012, a certain amount of raw materials can be transported to the screening plate 3001 for screening.

[0032] Among them, the pressure roller 3002 is arranged inside the screening plate 3001, and a rotating shaft 3004 is inserted into the pressure roller 3002. The interior of the processing box 1008 is provided with sliding grooves 3005 on both sides of the screening plate 3001, and a pair of sliders 3003 are slidably installed inside the sliding grooves 3005.

[0033] Among them, both ends of the rotating shaft 3004 are interconnected with the slider 3003, and one end of the rotating shaft 3004 passes through the slider 3003 and is sleeved with a gear 3006. A rack 3007 is installed on the outside of the processing box 1008, and the gear 3006 and the rack 3007 are meshed with each other. One end of the rotating shaft 3004 passes through the processing box 1008 and is installed with a rotating handle 3008. By installing the gear 3006, the pressure roller 3002 can be driven to move.

[0034] The two sides of the bottom of the screening plate 3001 are connected with guide plates 3010 , and the inside of the production chamber 1006 is slidably installed with a collecting box 3009 at the bottom of the screening plate 3001 .

[0035] The specific usage and function of this embodiment are as follows:

[0036] When using this product, first, check whether the connection of the product is tight. After ensuring that it is intact, the raw material is transported to the inside of the screw conveyor 1003 through the feed hopper 1004, and then the raw material is transported to the drying groove 2002 of the feeding plate 2001 through the feed pipe 1005 by the screw conveyor 1003, and then a pair of heating plates 1007 are started to dry and heat the raw material. Before that, the motor 2004 is started to drive the first rotating rod 2005 to rotate, and the second rotating rod 2008 is driven to rotate through the active bevel gear 2006 and the driven bevel gear 2009, and the eccentric wheel 2010 is driven to rotate. When the eccentric wheel 2010 rotates, the connecting rod 2011 is pulled to move, thereby pushing the push plate 2012 in the drying groove 200 2, the raw materials in the drying tank 2002 are dropped onto the screening plate 3001 through the through hole 2003, the conveying amount of the raw materials is controlled, the raw materials are dropped onto the screening plate 3001, and the raw materials of different particles are screened. During the screening process, the raw materials sometimes block the through holes in the screening plate 3001, affecting the screening effect. The user rotates the rotating handle 3008 to drive the rotating shaft 3004 and the gear 3006 to rotate, and the gear 3006 and the rack 3007 are meshed with each other. When the gear 3006 rotates, the pressing roller 3002 is driven to move, so that the raised blocks on the pressing roller 3002 clean the filter holes on the screening plate 3001 without causing blockage. The screened raw materials fall into the collecting box 3009, and then the collecting box 3009 is taken out.

[0037] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An improved asphalt concrete production device, characterized in that: The invention comprises a fixing plate (1001), a mounting seat (1002) is installed on one side of the top of the fixing plate (1001), a screw conveyor (1003) is engaged inside the mounting seat (1002), a feed hopper (1004) is installed on one side of the screw conveyor (1003), a feed port is provided inside the feed hopper (1004), a feed pipe (1005) is connected to one end of the screw conveyor (1003), a processing box (1008) is installed on the top of the fixing plate (1001), a production chamber (1006) is provided inside the processing box (1008), the bottom end of the feed pipe (1005) passes through the processing box (1008), and The processing box (1008) is provided with a feeding plate (2001) installed on one side thereof, heating plates (1007) are installed on both sides of the feeding plate (2001) inside the production chamber (1006), a drying trough (2002) is provided inside the feeding plate (2001), a discharging mechanism is provided on one side of the feeding plate (2001), and the discharging mechanism includes a pushing plate (2012), a screening plate (3001) is installed at the bottom of the feeding plate (2001) inside the processing box (1008), and a screening mechanism is provided inside the screening plate (3001), and the screening mechanism includes a pressing roller (3002).

2. The improved asphalt concrete production device according to claim 1, characterized in that: A motor (2004) is installed on one side of the outside of the processing box (1008), and the output end of the motor (2004) is transmission-connected to a first rotating rod (2005), one end of which passes through the processing box (1008) and is sleeved with an active bevel gear (2006).

3. The improved asphalt concrete production device as claimed in claim 2, characterized in that: A connecting plate (2007) is installed on one side of the top of the feeding plate (2001), and both sides of the connecting plate (2007) are interconnected with the inner wall of the production chamber (1006), a second rotating rod (2008) is inserted into the interior of the connecting plate (2007), and a driven bevel gear (2009) is provided at the top of the second rotating rod (2008), and the active bevel gear (2006) and the driven bevel gear (2009) are meshed with each other.

4. The improved asphalt concrete production device as claimed in claim 3, characterized in that: The bottom end of the second rotating rod (2008) is connected to an eccentric wheel (2010), and a connecting rod (2011) is hinged between the eccentric wheel (2010) and the push plate (2012), the push plate (2012) is slidably installed inside the drying tank (2002), and limiting grooves (2013) are provided on both sides of the drying tank (2002).

5. The improved asphalt concrete production device as claimed in claim 4, characterized in that: A pair of limiting grooves (2013) are internally installed with limiting rods (2014), and a pair of limiting rods (2014) are externally installed with limiting blocks in a sliding manner, and a pair of limiting blocks are interconnected with both sides of the push plate (2012), and a through hole (2003) is provided on one side of the drying tank (2002).

6. The improved asphalt concrete production device according to claim 1, characterized in that: The pressure roller (3002) is arranged inside the screening plate (3001), and a rotating shaft (3004) is inserted inside the pressure roller (3002). The inside of the processing box (1008) is provided with slide grooves (3005) on both sides of the screening plate (3001), and a pair of sliders (3003) are slidably installed inside the slide grooves (3005).

7. The improved asphalt concrete production device as claimed in claim 6, characterized in that: Both ends of the rotating shaft (3004) are interconnected with the slider (3003), and one end of the rotating shaft (3004) passes through the slider (3003) and is sleeved with a gear (3006). A rack (3007) is installed on the outside of the processing box (1008), and the gear (3006) and the rack (3007) are meshed with each other. One end of the rotating shaft (3004) passes through the processing box (1008) and is installed with a rotating handle (3008).

8. The improved asphalt concrete production device as claimed in claim 1, characterized in that: Guide plates (3010) are connected to both sides of the bottom of the screening plate (3001), and a collecting box (3009) is slidably installed at the bottom of the screening plate (3001) inside the production chamber (1006).