Edge grouting device for road cement-stabilized layer construction

By designing the splash-proof baffle and slow baffle of the grouting device, the problem of slurry concentrated out of the grooves during grouting on the edge of the water-stabilizing layer is solved, and the uniform distribution of slurry and the improvement of construction efficiency are achieved.

CN222294613UActive Publication Date: 2025-01-03SHANDONG CHUANGCHENG ROAD & BRIDGE CONSTR MASCH CO LTD
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Patent Information

Application Number
CN202423026909.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-03
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

During road construction, when grouting on the edge of the water-stabilizing layer, the slurry is too concentrated and it is easy to flue out of the grooves, resulting in uneven construction results and increasing the construction workload.

Method used

A construction side grouting device including a grouting barrel, a fixing frame, a splash-proof baffle and a retarding baffle is designed. By adjusting the position and angle of the splash-proof baffle and a retarding baffle, the flow and distribution of the slurry are controlled. , reduce splash and waste, and ensure that the slurry is evenly injected into the roadside.

Benefits of technology

It effectively reduces the splash and waste of slurry, ensures the uniform distribution of slurry on the edges of the water-stabilizing layer, reduces the impact force on the edges, avoids the appearance of trenches, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an edge grouting device for road cement stable layer construction, and relates to the technical field of road grouting. The grouting device comprises a grouting barrel and a fixing frame, and further comprises a grouting nozzle and a splash-proof baffle, the fixing frame is arranged on the front side of the grouting barrel, the grouting nozzle is fixedly installed at the bottom of the movable end of the fixing frame, and the grouting barrel is connected with the grouting nozzle; the splash-proof baffle is connected with the bottom of the grouting nozzle, the splash-proof baffle corresponds to a discharging port in the bottom of the grouting nozzle, multiple sets of inclined flow grooves are formed in the surface of the splash-proof baffle in an inclined mode, and the inclined flow grooves are arranged on the surface of the splash-proof baffle in an array mode. A supporting plate is installed at the bottom of the splash-proof baffle and composed of a supporting piece and a positioning piece. According to the utility model, the slurry rebounded to the periphery is blocked by the splash-proof baffle plate, so that the amount of slurry splashing waste is reduced, and air and slurry at the splash-proof baffle plate can pass through the oblique flow groove to be discharged along the surface of the splash-proof baffle plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of road grouting, in particular to a road water-stabilizing layer construction edge grouting device. Background Art

[0002] In road construction, especially when laying the water-stable layer, the water-stable edge grouting machine plays an important role. This equipment is specially used for laying cement-stabilized gravel base. By grouting on the edges of both sides of the road, it effectively improves the density and strength of the base edge and the bonding surface, ensuring the construction quality. The main structure of the water-stable edge grouting machine includes a grouting bucket installed at the tail of the paver. The grouting bucket is equipped with a mixing device and a grouting device. The end of the grouting hose is pulled to the edge of the road water-stable layer by adjusting the support frame to achieve direct grouting. This process helps to ensure the stability of the edge after demolding, prevent edge collapse, and make the line smoother and more beautiful.

[0003] When using a grouting device to grout the edge of the water-stabilizing layer of a road, the slurry sprayed through the grouting hose to the slurry outlet is relatively concentrated, which will cause the edge of the water-stabilizing layer to be washed out of the groove, which is not conducive to the uniform distribution of the grouting liquid at the edge, affecting the construction effect, resulting in the need for additional leveling operations later, and increasing the workload of construction. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a road water-stabilizing layer construction edge grouting device to solve the problem that when grouting the edge of the road water-stabilizing layer, the slurry is relatively concentrated, which easily causes the edge of the water-stabilizing layer to rush out of the groove.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] A grouting device for the edge of a road water-stabilizing layer construction comprises a grouting bucket and a fixing frame, a grouting nozzle and a splash shield, wherein the fixing frame is arranged at the front side of the grouting bucket, the grouting nozzle is fixedly mounted at the bottom of the moving end of the fixing frame, and the grouting bucket is connected to the grouting nozzle;

[0007] The splash shield is connected to the bottom of the grouting nozzle, and the splash shield is arranged corresponding to the bottom discharge port of the grouting nozzle. The surface of the splash shield is provided with an oblique flow groove, which is arranged in an inclined manner. There are multiple groups of oblique flow grooves, which are arranged in an array on the surface of the splash shield.

[0008] A support plate is installed at the bottom of the splash shield, and the support plate is composed of a support member and a positioning member, and the support member and the positioning member are respectively connected to the rear side and the front side of the bottom of the splash shield;

[0009] A plurality of groups of deceleration baffles are installed between the support member and the positioning member of the support plate, and the deceleration baffles include a fixed rod, a limit plate and a deceleration plate. The fixed rod is a rod body with convex plates on both sides, and the deceleration plate is fixedly installed on the surface of the fixed rod. The deceleration plate is a Y-shaped plate body with a sharp top and a forked bottom. A limit plate is fixedly installed on the rear end of the fixed rod, and the limit plate can slide and rotate relative to the support member. The fixed rod is slidably connected to the positioning member and the positioning member can lock the fixed rod.

[0010] The grouting barrel comprises a material barrel, a stirring paddle is arranged inside the material barrel, the stirring paddle is connected to a driving motor, a grouting pump and a grouting hose are arranged at the bottom of the material barrel, and the grouting hose is connected to one side of the grouting nozzle.

[0011] The fixing frame comprises a cross bar, a vertical bar and positioning bolts. The cross bar is arranged on the bottom front side of the grouting bucket by the positioning bolts, the vertical bar is fixed to one end of the cross bar by the positioning bolts, and the bottom of the vertical bar is fixedly connected to the top of the grouting nozzle.

[0012] The splash shield includes a square frame, a slide plate is fixedly installed on one side of the square frame, the fixed plate is fixedly installed on the bottom of one side of the grouting nozzle, and the fixed plate and the slide plate are slidingly connected, a screw is rotatably installed inside the fixed plate, and the screw and the slide plate are threadedly connected, and an oblique flow groove is opened on the surface of the square frame.

[0013] The support member of the support plate comprises a rear support plate and a slide groove. The rear support plate is fixedly installed on the rear side of the bottom of the splash shield, and the front side of the rear support plate is provided with a slide groove along the left and right directions.

[0014] The positioning parts of the support plate include a front support plate, a limiting slot and a sleeve plate. The sleeve plate is fixedly installed on the bottom front side of the splash guard plate. The front support plate and the sleeve plate are slidably connected. A positioning pin is slidably provided on the top of the sleeve plate, and the positioning pin can be inserted into the top positioning hole of the front support plate. The rear side of the front support plate is provided with a limiting slot along the front and rear directions, and the number of the limiting slots is multiple groups, which are arranged equidistantly.

[0015] The beneficial effects of the utility model are as follows:

[0016] The utility model adjusts the position of the splash shield at the bottom of the grouting nozzle to control the height at which the slow baffle contacts the slurry flowing down from the grouting nozzle, so that when the slurry at the grouting nozzle flows down until it contacts the slow baffle, the slurry rebounding upward is washed down by the flowing slurry, and the slurry rebounding to the surroundings is blocked by the splash shield, thereby reducing the amount of slurry splashing waste, and the air and slurry located at the splash shield can pass through the inclined flow groove and be discharged along the surface of the splash shield, and the slurry passing through the inclined flow groove can be buffered by the inclined flow groove. It will flow down along the outside of the splash baffle, and the angle and horizontal position of the slow baffle can be quickly adjusted by moving the support plate, and the spacing between each group of slow baffles and the side inclination angle of the contact slurry can be controlled, so that when the slurry flows down from the grouting nozzle and contacts the slow baffle, the flow rate drops sharply and flows down along the surface of the slow baffle and the surface of the splash baffle. The range of the slurry injected to the edge of the road water-stabilizing layer is expanded and controlled by the slow baffle, which is conducive to the uniform distribution of the grouting liquid at the edge, reducing the impact force and avoiding the appearance of grooves. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 This is a partial structural diagram of the utility model. Figure 1 ;

[0019] Figure 3 yes Figure 2 A magnified schematic diagram of the middle part;

[0020] Figure 4 This is a partial structural diagram of the utility model. Figure 2 ;

[0021] Figure 5 This is a partial structural diagram of the utility model. Figure 3 ;

[0022] Figure 6 It is a structural schematic diagram of the deceleration baffle of the utility model.

[0023] Figure numerals: 1. grouting bucket; 2. fixing frame; 3. grouting nozzle; 4. splash guard; 401. square frame; 402. slide plate; 403. fixing plate; 404. screw; 5. oblique flow chute; 6. support plate; 601. rear support plate; 602. slide chute; 603. front support plate; 604. limiting slot; 605. sleeve plate; 7. deceleration baffle; 701. fixing rod; 702. limiting disk; 703. deceleration plate. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.

[0025] Figure 1-Figure 6 It is the best embodiment of the utility model, and the following Figure 1 -Attached Figure 6 The utility model is further described.

[0026] A grouting device for the edge of a road water-stable layer construction, comprising a grouting bucket 1 and a fixed frame 2, a grouting nozzle 3 and a splash shield 4, wherein the front side of the grouting bucket 1 is provided with the fixed frame 2, the grouting nozzle 3 is fixedly installed at the bottom of the moving end of the fixed frame 2, and the grouting bucket 1 is connected to the grouting nozzle 3;

[0027] The splash shield 4 is connected to the bottom of the grouting nozzle 3, and the splash shield 4 is arranged corresponding to the bottom discharge port of the grouting nozzle 3. The surface of the splash shield 4 is provided with an oblique flow groove 5, which is inclined and arranged in groups. The number of the oblique flow grooves 5 is multiple, and they are arranged in an array on the surface of the splash shield 4;

[0028] A support plate 6 is installed at the bottom of the splash shield 4, and the support plate 6 is composed of a support member and a positioning member, and the support member and the positioning member are respectively connected to the rear side and the front side of the bottom of the splash shield 4;

[0029] A plurality of groups of deceleration baffles 7 are installed between the support member and the positioning member of the support plate 6, and the deceleration baffles 7 include a fixed rod 701, a limiting plate 702 and a deceleration plate 703. The fixed rod 701 is a rod body with convex plates on both sides, and the deceleration plate 703 is fixedly installed on the surface of the fixed rod 701. The deceleration plate 703 is a Y-shaped plate body with a sharp top and a forked bottom. The limiting plate 702 is fixedly installed on the rear end of the fixed rod 701, and the limiting plate 702 can slide and rotate relative to the support member. The fixed rod 701 is slidably connected to the positioning member and the positioning member can lock the fixed rod 701.

[0030] Specifically, the grouting barrel 1 is used to transport the slurry to the grouting nozzle 3, so as to perform grouting treatment on the edge of the road water-stabilizing layer; the height and the horizontal position of the grouting nozzle 3 are adjusted by the fixing frame 2, so as to perform construction work on the road edges of different widths; the splash-proof baffle 4 is used to block the slurry splashed around the bottom of the grouting nozzle 3; the oblique flow groove 5 is used to improve the fluidity at the splash-proof baffle 4, and the efficiency of the slurry diffusion outflow is accelerated; the front and rear ends of the retarding baffle 7 are limited and fixed by the support plate 6, and the retarding baffle 7 is used to block the slurry passing through, reduce its flow rate, and reduce the impact force on the edge of the water-stabilizing layer.

[0031] The grouting barrel 1 comprises a material barrel, a stirring paddle is arranged inside the material barrel, the stirring paddle is connected to a driving motor, a grouting pump and a grouting hose are arranged at the bottom of the material barrel, and the grouting hose is connected to one side of the grouting nozzle 3.

[0032] Specifically, the driving motor drives the stirring paddle to stir the slurry in the barrel, and the slurry is transported from the grouting hose to the grouting nozzle 3 by the grouting pump to perform the grouting operation.

[0033] The fixing frame 2 includes a cross bar, a vertical bar and positioning bolts. The cross bar is arranged on the bottom front side of the grouting bucket 1 by means of the positioning bolts. The vertical bar can slide up and down relative to the cross bar. The vertical bar is fixed to one end of the cross bar by means of the positioning bolts. The bottom of the vertical bar is fixedly connected to the top of the grouting nozzle 3.

[0034] Specifically, the positions of the horizontal rod and the vertical rod are adjusted and fixed by positioning bolts, so that the grouting nozzle 3 can be quickly changed according to the specific conditions of the road and the vehicle body.

[0035] The splash shield 4 includes a square frame 401, a slide plate 402 is fixedly installed on one side of the square frame 401, a fixed plate 403 is fixedly installed on the bottom of one side of the grouting nozzle 3, and the fixed plate 403 and the slide plate 402 are slidingly connected, a screw 404 is rotatably installed inside the fixed plate 403, and the screw 404 and the slide plate 402 are threadedly connected, and an oblique flow groove 5 is opened on the surface of the square frame 401.

[0036] Specifically, the square frame 401 is used to protect the slurry in contact with the deceleration baffle 7 from splashing, thereby reducing the amount of splashing slurry. The slide plate 402 is driven to slide up and down on the surface of the fixed plate 403 by turning the screw 404, thereby adjusting the height position of the square frame 401.

[0037] The supporting parts of the support plate 6 include a rear support plate 601 and a slide groove 602. The rear support plate 601 is fixedly installed on the bottom rear side of the splash guard plate 4. The front side of the rear support plate 601 is provided with a slide groove 602 along the left and right directions. The cross-section of the slide groove 602 is a T-shaped groove and is arranged as a long strip structure. The limiting plate 702 is also arranged as a T-shaped structure.

[0038] The positioning parts of the support plate 6 include a front support plate 603, a limiting slot 604 and a sleeve plate 605. The sleeve plate 605 is fixedly installed on the bottom front side of the splash guard plate 4. The front support plate 603 and the sleeve plate 605 are slidably connected. A positioning pin is slidably provided on the top of the sleeve plate 605, and the positioning pin can be inserted into the top positioning hole of the front support plate 603. The rear side of the front support plate 603 is provided with a limiting slot 604 along the front and rear directions, and the number of the limiting slots 604 is multiple groups, and they are arranged equidistantly, and the limiting slots 604 are a star-shaped structure with multiple convex grooves.

[0039] Specifically, the rear end of the deceleration baffle 7 is supported by the rear support plate 601, so that the rear end of the deceleration baffle 7 can rotate and slide inside the slide groove 602, and the inclination angle and horizontal position of the deceleration baffle 7 are adjusted; the front support plate 603 is slid into the insertion sleeve plate 605, so that the front end of the deceleration baffle 7 is inserted into the inside of the limiting slot 604, and the inclination angle and horizontal position of the deceleration baffle 7 are limited and fixed, and the front support plate 603 and the sleeve plate 605 are quickly limited and fixed by the positioning pin;

[0040] In addition, by sliding the limit plate 702 inside the slide groove 602, the fixed rod 701 can be rotated, moved horizontally, and other adjustments. By plugging the front end of the fixed rod 701 into the limit slot 604, the fixed rod 701 can be quickly limited and fixed. The slurry flowing down from the grouting nozzle 3 is buffered and decelerated by the slow flow plate 703, thereby reducing the impact of the slurry on the edge of the road water-stabilizing layer and expanding the range of the slurry flowing to its surface.

[0041] In summary, when the utility model is in use, the staff drives the vehicle driving device to the road to be constructed, and when laying the water-stabilizing layer, changes the position of the horizontal rod and the vertical rod of the fixing frame 2, thereby adjusting the grouting nozzle 3 to move it to the edge of the road, and twists the screw 404, so that the screw 404 drives the slide plate 402 to slide up and down inside the fixing plate 403, thereby adjusting the distance between the square frame 401 and the edge of the road, and according to the needs, rotate the fixing rod 701 to make the limit plate 702 rotate inside the slide groove 602, and push the fixing rod 701 to make the limit plate 702 slide inside the slide groove 602, adjust the inclination angle and horizontal position of the deceleration baffle 7, and then push the front supporting plate 603 to insert it into the sleeve plate 605, and the front end of the fixing rod 701 is plugged and fixed to the limit slot 604, so as to complete the deceleration baffle 7 The slurry is fixed in a limited position, and the sleeve plate 605 and the front support plate 603 are positioned by the positioning pins, and the grouting pump is driven to transport the slurry in the grouting barrel 1 to the grouting nozzle 3 through the grouting hose. As the vehicle driving device moves along the road, the slurry is injected to the edge of its water-stabilizing layer. When the slurry breaks away from the grouting nozzle 3 and contacts the inclined side of the slow flow plate 703, the impact force of the slurry passing through the grouting hose and the grouting nozzle 3 is alleviated by the slow flow plate 703, and the flow rate of the slurry is reduced. The slurry that rebounds upward is washed down by the slurry flowing down from the grouting nozzle 3, and the slurry that rebounds to the surroundings contacts the splash guard 4. Part of the slurry will pass through the oblique flow groove 5 to the outside of the splash guard 4, so that the slurry flows down along the surface of the splash guard 4, and most of the slurry flows down along the surface of the slow flow plate 703. The slow flow plate 703 expands the contact area between the slurry and the edge of the water-stabilizing layer, making the grouting more uniform.

Claims

1. A grouting device for edge grouting of a road water-stabilizing layer, comprising a grouting bucket (1) and a fixing frame (2), characterized in that: It also includes a grouting nozzle (3) and a splash guard (4); a fixing frame (2) is provided on the front side of the grouting bucket (1); the grouting nozzle (3) is fixedly mounted on the bottom of the movable end of the fixing frame (2); and the grouting bucket (1) is connected to the grouting nozzle (3); The splash shield (4) is connected to the bottom of the grouting nozzle (3), and the splash shield (4) is arranged corresponding to the bottom discharge port of the grouting nozzle (3). The surface of the splash shield (4) is provided with an oblique flow groove (5), and the oblique flow groove (5) is arranged in an inclined manner. There are multiple groups of oblique flow grooves (5) and they are arranged in an array on the surface of the splash shield (4); A support plate (6) is installed at the bottom of the splash shield (4), and the support plate (6) is composed of a support member and a positioning member, and the support member and the positioning member are respectively connected to the rear side and the front side of the bottom of the splash shield (4); A plurality of groups of deceleration baffles (7) are installed between the support member and the positioning member of the support plate (6), and the deceleration baffles (7) include a fixed rod (701), a limiting plate (702) and a deceleration plate (703). The fixed rod (701) is a rod body with convex plates on both sides. The deceleration plate (703) is fixedly installed on the surface of the fixed rod (701). The deceleration plate (703) is a Y-shaped plate body with a sharp top and a forked bottom. The limiting plate (702) is fixedly installed at the rear end of the fixed rod (701). The limiting plate (702) can slide and rotate relative to the support member. The fixed rod (701) is slidably connected to the positioning member, and the positioning member can lock the fixed rod (701).

2. A road water-stabilizing layer construction edge grouting device according to claim 1, characterized in that: The grouting barrel (1) comprises a material barrel, a stirring paddle is arranged inside the material barrel, the stirring paddle is connected to a driving motor, a grouting pump and a grouting hose are arranged at the bottom of the material barrel, and the grouting hose is connected to one side of a grouting nozzle (3).

3. A grouting device for edge grouting of road water-stabilizing layer construction according to claim 1, characterized in that: The fixing frame (2) comprises a cross bar, a vertical bar and a positioning bolt, the cross bar is arranged on the bottom front side of the grouting bucket (1) by means of the positioning bolt, the vertical bar is fixed to one end of the cross bar by means of the positioning bolt, and the bottom of the vertical bar is fixedly connected to the top of the grouting nozzle (3).

4. A grouting device for edge grouting of road water-stabilizing layer construction according to claim 1, characterized in that: The splash shield (4) comprises a square frame (401), a slide plate (402) is fixedly mounted on one side of the square frame (401), a fixed plate (403) is fixedly mounted on the bottom of one side of the grouting nozzle (3), and the fixed plate (403) and the slide plate (402) are slidably connected, a screw rod (404) is rotatably mounted inside the fixed plate (403), and the screw rod (404) and the slide plate (402) are threadedly connected, and an oblique flow groove (5) is provided on the surface of the square frame (401).

5. A grouting device for edge grouting of road water-stabilizing layer construction according to claim 1, characterized in that: The support member of the support plate (6) comprises a rear support plate (601) and a slide groove (602); the rear support plate (601) is fixedly mounted on the rear side of the bottom of the splash guard plate (4); and the front side of the rear support plate (601) is provided with a slide groove (602) extending in the left-right direction.

6. A grouting device for edge grouting of road water-stabilizing layer construction according to claim 5, characterized in that: The positioning member of the support plate (6) comprises a front support plate (603), a limiting slot (604) and a sleeve plate (605); the sleeve plate (605) is fixedly mounted on the bottom front side of the splash shield (4); the front support plate (603) and the sleeve plate (605) are slidably connected; a positioning pin is slidably provided at the top of the sleeve plate (605), and the positioning pin can be inserted into the top positioning hole of the front support plate (603); a limiting slot (604) is provided on the rear side of the front support plate (603) along the front-to-back direction; the limiting slots (604) are provided in a plurality of groups and are arranged equidistantly.