Automatic testing device for optical film
By designing an automatic optical diaphragm test device, using automatic conveying and cutting mechanisms, combined with magnetic frame and limit cover, the existing optical diaphragm measurement device is solved, and efficient and accurate Diaphragm test.
Patent Information
- Application Number
- CN202420546754.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing optical diaphragm measuring devices are inefficient and inaccurate in measurement, and the manual cutting and measurement process are cumbersome, resulting in large errors, especially for the inability to fully fit the curled edges of the rolled diaphragm, resulting in measurement errors.
An automatic testing device is designed, including a base, cutting base, conveying mechanism, testing mechanism and magnetic frame. By automatically conveying and cutting optical diaphragm, the limit cover plate is used to tighten the diaphragm to ensure that the diaphragm is flat and Test screen fit to reduce manual interference and error.
It realizes an automated test process, reduces human error, improves measurement accuracy and efficiency, and the overall diaphragm is flat and fits with the test screen, reducing measurement errors and saving time and cost.
Smart Images
Figure CN222299115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical film testing, in particular to an optical film automatic testing device. Background Art
[0002] In recent years, with the development of the display industry, various display devices are also being rapidly updated, and along with it, optical films are developing rapidly. With the development of display devices, the demand for optical films is also increasing. The production capacity of optical films is growing, and along with it, there is a large demand for testing optical films. In traditional measurements, optical films need to be cut manually and then placed in a backlight device for measurement. The disadvantages of this measurement method are obvious. The cutting size cannot match the device, and the edge position will inevitably be measured inaccurately during measurement. Moreover, only one film can be measured at a time, and there is no suitable place to store the film after measurement. At the same time, for rolled optical films, they cannot be completely fitted with the backlight due to warping, resulting in errors in measurement, which greatly hinders efficiency and accuracy. Utility Model Content
[0003] The utility model aims to provide an automatic testing device for optical film, so as to solve the technical problem of low efficiency of the existing optical film measuring device.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] An automatic testing device for optical films comprises a base, a cutting base is fixedly arranged on one side of the upper end of the base, a cutting table is fixedly arranged on the cutting base, and a recovery box for storing optical films is arranged on the other side of the upper end of the base; a conveying mechanism for conveying the optical film is arranged on the upper end of the base, and the conveying mechanism is arranged between the cutting base and the recovery box; a testing mechanism for testing the optical film screen is installed on the base, a longitudinal moving bracket is slidably arranged on the base, a longitudinal moving chassis is installed on the longitudinal moving bracket, and a cutting box for cutting the optical film is fixedly connected to the longitudinal moving chassis.
[0006] As a further solution of the utility model: a transverse frame is fixedly arranged on the base, the transverse frame is located between the cutting table and the conveying mechanism, a transverse chassis is slidably installed on the transverse frame, and the longitudinal bracket is fixedly installed on the transverse chassis.
[0007] As a further solution of the utility model: a magnetic attraction part for adsorbing the optical film frame is arranged at the lower end of the cutting box.
[0008] As a further solution of the utility model: the conveying mechanism includes a plurality of conveying shafts rotatably mounted on a base, two sets of track wheels are fixedly mounted on the conveying shafts, and the track wheels are meshingly connected with conveying track belts.
[0009] As a further solution of the utility model: the conveying mechanism also includes a driving chassis fixedly mounted on the base, the driving chassis is provided with a motor for rotationally driving the driving shaft, a plurality of driving gears are fixedly mounted on the driving shaft, and a transmission gear meshingly connected with the driving gear is fixedly mounted on the conveying shaft.
[0010] As a further solution of the utility model: the testing mechanism comprises a lifting cylinder fixedly mounted on the upper end of the base, and a testing screen is fixedly mounted on the output end of the lifting cylinder.
[0011] As a further solution of the utility model: two groups of limit cover plates for pressing the optical film are rotatably arranged on the base, and the two groups of limit cover plates are respectively located on the outsides of the two groups of conveying crawlers.
[0012] The beneficial effects of the utility model are as follows: there is basically no human intervention in the whole process of the utility model, and the optical film is automatically transported by the conveyor belt, which reduces the step of constantly picking up the screen to replace the film during manual measurement, reduces the pollution to the screen and the change of the screen position, and also reduces the human interference with the film before testing, greatly reduces the human measurement error and the error to the screen and the film, and improves the accuracy to a certain extent; at the same time, a method of clamping the film with a magnetic frame is adopted to keep the film flat at all times, and then the frame is limited by a limit cover plate and the frame is pressed, so that there will not be too much fluctuation between the optical film as a whole and the test screen to cause measurement errors; the integration of the device also makes the test process seamless, and only the film needs to be placed on the cutting table manually, which saves time and cost and improves the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the axonometric structure of the utility model as a whole;
[0016] Figure 3 It is a schematic diagram of the main structure of the utility model as a whole;
[0017] Figure 4 It is an enlarged structural schematic diagram of the testing mechanism of the utility model.
[0018] In the figure: 1. base; 2. cutting base; 3. cutting table; 4. transverse moving frame; 5. transverse moving chassis; 6. longitudinal moving bracket; 7. longitudinal moving chassis; 8. cutting box; 9. driving chassis; 10. driving shaft; 11. conveying shaft; 12. transmission gear; 13. driving gear; 14. track wheel; 15. conveying track; 16. limit cover plate; 17. lifting cylinder; 18. test screen; 19. recovery box. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 4 As shown, the utility model is an automatic testing device for optical films, comprising a base 1, a cutting base 2 is fixedly provided on one side of the upper end of the base 1, a cutting table 3 is fixedly provided on the cutting base 2, and a recovery box 19 for storing optical films is provided on the other side of the upper end of the base 1; a conveying mechanism for conveying the optical film is provided on the upper end of the base 1, and the conveying mechanism is arranged between the cutting base 2 and the recovery box 19; a testing mechanism for testing the optical film screen is installed on the base 1, a longitudinal moving bracket 6 is slidably provided on the base 1, a longitudinal moving chassis 7 is installed on the longitudinal moving bracket 6, and a cutting box 8 for cutting the optical film is fixedly connected to the longitudinal moving chassis 7.
[0021] A transverse frame 4 is fixedly installed on the base 1, and the transverse frame 4 is located between the cutting table 3 and the conveying mechanism. A transverse chassis 5 is slidably installed on the transverse frame 4. The longitudinal bracket 6 is fixedly installed on the transverse chassis 5. A transverse driving mechanism is arranged on the transverse chassis 5. The transverse driving mechanism adopts a known gear rack transmission mechanism, a sprocket chain transmission mechanism or other linear driving mechanism, which can transport the cutting box 8 from the cutting table 3 to the conveying crawler 15, thereby sending the cut optical film onto the conveying crawler 15.
[0022] The lower end of the cutting box 8 is provided with a magnetic suction part for adsorbing the optical film frame. The cutting box 8 has a magnetic frame storage box inside for storing the optical film frame, which can realize automatic taking and placing of the frame. The optical film frame is adsorbed by setting a magnetic suction part, which reduces the interference and pollution caused by manual taking of the film.
[0023] The conveying mechanism includes a plurality of conveying shafts 11 rotatably mounted on a base 1 , two sets of track wheels 14 are fixedly mounted on the conveying shafts 11 , and conveying track 15 is meshingly and transmission-connected to the track wheels 14 .
[0024] The conveying mechanism also includes a driving chassis 9 fixedly mounted on the base 1, wherein a motor for rotating a driving shaft 10 is disposed in the driving chassis 9, a plurality of driving gears 13 are fixedly mounted on the driving shaft 10, and a transmission gear 12 meshingly connected with the driving gear 13 is fixedly mounted on the conveying shaft 11.
[0025] The driving chassis 9 drives the driving shaft 10 to rotate, and the driving gear 13 on the driving shaft 10 is meshed with the transmission gear 12 to drive the multiple groups of conveying shafts 11 to rotate synchronously. The track wheel 14 on the conveying shaft 11 drives the conveying track 15 to rotate to realize the conveyance of the optical film, thereby reducing the steps of constantly picking up the screen to replace the film during manual measurement, reducing the pollution of the screen and the change of the screen position, and also reducing the manual interference with the film before the test, which greatly reduces the human measurement error and the error of the screen and the film, and improves the accuracy to a certain extent.
[0026] The testing mechanism comprises a lifting cylinder 17 fixedly mounted on the upper end of the base 1 , and a testing screen 18 is fixedly mounted on the output end of the lifting cylinder 17 .
[0027] Two groups of limit cover plates 16 for pressing the optical film are rotatably arranged on the base 1, and the two groups of limit cover plates 16 are respectively located on the outsides of the two groups of conveying tracks 15. The limit cover plates 16 are driven to rotate by a driving unit, and the driving unit can be a cylinder, a hydraulic cylinder or a driving motor. The optical film is pressed by the limit cover plates 16, so that there will not be too much fluctuation between the entire film and the screen to cause measurement errors, thereby improving the test accuracy of the film.
[0028] The working principle of the utility model is as follows: the optical film is placed on the cutting table 3, and then the cutting box 8 moves downward under the action of the longitudinal movement chassis 7, and the frame of the optical film is lowered and combined with the optical film. When the combination is completed, the frame and the optical film are adsorbed together by the magnetic suction piece, and the optical film is driven to move to the top of the conveyor crawler 15 under the action of the transverse movement chassis 5, and the cutting box 8 moves downward to place the optical film on the conveyor crawler 15, and under the action of the conveyor crawler 15, the optical film is transported to the top of the test screen 18, and the lifting cylinder 17 drives the test screen 18 to move upward, and at the same time, the limiting cover plate 16 moves toward the optical film under the action of the driving unit, and the frame of the optical film is pressed tightly on the lifted test screen 18, and the gap between the optical film and the test screen 18 is reduced by pressing the limiting cover plate 16, so as to reduce the process of taking the optical film from the test screen 18 and improve the accuracy of the test.
[0029] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic testing device for optical film, characterized in that: The invention comprises a base (1), wherein a cutting base (2) is fixedly arranged on one side of the upper end of the base (1), a cutting table (3) is fixedly arranged on the cutting base (2), and a recovery box (19) for storing optical films is arranged on the other side of the upper end of the base (1); a conveying mechanism for conveying optical films is arranged on the upper end of the base (1), and the conveying mechanism is arranged between the cutting base (2) and the recovery box (19); a testing mechanism for testing the optical film screen is installed on the base (1), a longitudinal moving bracket (6) is slidably arranged on the base (1), a longitudinal moving chassis (7) is installed on the longitudinal moving bracket (6), and a cutting box (8) for cutting optical films is fixedly connected to the longitudinal moving chassis (7).
2. The optical film automatic testing device according to claim 1, characterized in that: A transverse moving frame (4) is fixedly arranged on the base (1), and the transverse moving frame (4) is located between the cutting table (3) and the conveying mechanism. A transverse moving chassis (5) is slidably mounted on the transverse moving frame (4), and the longitudinal moving bracket (6) is fixedly mounted on the transverse moving chassis (5).
3. The optical film automatic testing device according to claim 1, characterized in that: The lower end of the cutting box (8) is provided with a magnetic attraction component for adsorbing the optical film frame.
4. The optical film automatic testing device according to claim 1, characterized in that: The conveying mechanism comprises a plurality of conveying shafts (11) rotatably mounted on a base (1), two sets of track wheels (14) being fixedly mounted on the conveying shafts (11), and conveying track belts (15) being meshingly connected to the track wheels (14).
5. The optical film automatic testing device according to claim 4, characterized in that: The conveying mechanism further comprises a driving chassis (9) fixedly mounted on the base (1), wherein a motor for rotating a driving shaft (10) is arranged in the driving chassis (9), a plurality of driving gears (13) are fixedly mounted on the driving shaft (10), and a transmission gear (12) meshingly connected with the driving gear (13) is fixedly mounted on the conveying shaft (11).
6. The optical film automatic testing device according to claim 1, characterized in that: The testing mechanism comprises a lifting cylinder (17) fixedly mounted on the upper end of a base platform (1), and a testing screen (18) is fixedly mounted on the output end of the lifting cylinder (17).
7. The optical film automatic testing device according to claim 6, characterized in that: Two groups of limit cover plates (16) for pressing the optical film are rotatably arranged on the base (1), and the two groups of limit cover plates (16) are respectively located outside the two groups of conveying crawlers (15).