Part surface detection device

By designing a conveyor belt device with curved tooth plates and driving components, combining cleaning and correction components, the problem of insufficient part detection in the prior art is solved, and comprehensive inspection and efficient classification of part surfaces are achieved.

CN222299466UActive Publication Date: 2025-01-03CANGZHOU DEAN SAFETY & SPECIAL TYPE TOOLS PRODUCING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420600297.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-01-03
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing parts testing equipment cannot conduct comprehensive inspections on all sides of the parts, and the attachments on the surface of the parts affect the detection accuracy, resulting in inaccurate inspection.

Method used

A part surface detection device including a third conveyor belt and a fourth conveyor belt is designed, and the arc-shaped toothed plate is driven by the driving component to realize the flip action of the conveyor belt, combining cleaning components and correction components to clean attachments and accurately detect the parts.

Benefits of technology

It realizes comprehensive inspection of the surface of the part, improves detection accuracy and efficiency, and can more accurately identify defects of the part and classify them.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222299466U_ABST
    Figure CN222299466U_ABST
Patent Text Reader

Abstract

The utility model discloses a part surface detection device which comprises a shell, a main shaft is fixedly connected in the shell, a third conveyor belt and a fourth conveyor belt are symmetrically and rotationally connected to the main shaft respectively, and driving parts are arranged on the side wall of the third conveyor belt and the side wall of the fourth conveyor belt respectively and fixedly connected with the inner wall of the shell. Arc-shaped toothed plates are installed on the side walls of the third conveying belt and the fourth conveying belt and are in meshed connection with the driving component, a first outlet and a second outlet are formed in one side of the shell, an inlet and a third outlet are formed in the other side of the shell, and detectors are installed at the first outlet, the second outlet, the inlet and the third outlet correspondingly; the detector is fixedly connected with the inner wall of the shell, a conveying component is arranged at the inlet and fixedly connected with the shell, and a cleaning assembly and a correcting assembly are installed on the conveying component and make contact with a to-be-detected part. According to the utility model, the detection work of parts can be completed more accurately and comprehensively, and the working efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of parts detection equipment, in particular to a parts surface detection device. Background Art

[0002] Parts inspection plays a particularly important role in the product manufacturing process. The quality of parts is closely related to the smooth operation of equipment.

[0003] In conventional parts inspection, the inspection range of parts is limited, which makes it impossible to inspect all surfaces of the parts. At the same time, most parts have a layer of attachments on the surface that affect the inspection, thereby reducing the accuracy of part inspection.

[0004] Therefore, there is an urgent need for a part surface detection device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a part surface detection device to solve the problems existing in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following scheme: The utility model provides a part surface detection device, including a shell, a main shaft is fixedly connected in the shell, a third conveyor belt and a fourth conveyor belt are symmetrically connected to the main shaft for rotation, the side walls of the third conveyor belt and the side walls of the fourth conveyor belt are respectively provided with driving components, the driving components are fixedly connected to the inner wall of the shell, the side walls of the third conveyor belt and the fourth conveyor belt are both installed with arc-shaped tooth plates, the arc-shaped tooth plates are meshed and connected with the driving components, a first outlet and a second outlet are respectively opened on one side of the shell, an import and a third outlet are respectively opened on the other side of the shell, detectors are respectively installed at the first outlet, the second outlet, the import and the third outlet, the detectors are fixedly connected to the inner wall of the shell, a conveying component is provided at the import, the conveying component is fixedly connected to the shell, a cleaning component and a correction component are installed on the conveying component, and the cleaning component and the correction component are respectively in contact with the parts to be measured.

[0007] Preferably, the driving component includes a motor fixedly connected to the inner wall of the outer shell, a first gear is fixedly connected to the output end of the motor, the first gear is meshingly connected to the second gear, a transmission shaft passes through the center of the second gear, the transmission shaft is rotatably connected to the inner wall of the outer shell through a bracket, third gears are fixedly connected to both ends of the transmission shaft, the two third gears are meshingly connected to the two arc-shaped tooth plates, one end of the arc-shaped tooth plate is fixedly connected to the side wall of the third conveyor belt, and the other end of the arc-shaped tooth plate is in contact with the fourth conveyor belt.

[0008] Preferably, two ends of the arc-shaped tooth plate are respectively fixed with limiting blocks.

[0009] Preferably, a positioner is embedded on the side of the third conveyor belt away from the main shaft.

[0010] Preferably, the rotating sleeve on the main shaft is provided with a plurality of ring sleeves, and the third conveyor belt and the fourth conveyor belt are rotatably connected to the main shaft through the ring sleeves respectively.

[0011] Preferably, the conveying component includes a second conveyor belt fixedly connected to the outer shell, a cleaning conveyor belt is installed at one end of the second conveyor belt away from the outer shell, a first conveyor belt is installed on the top of the cleaning conveyor belt, the cleaning assembly is installed on the cleaning conveyor belt, and the correction assembly is installed on the second conveyor belt.

[0012] Preferably, the cleaning assembly comprises a cleaning shell fixedly connected to the cleaning conveyor belt, and soft bristles are fixedly connected to the inner wall of the cleaning shell, and the soft bristles are in contact with the part to be tested.

[0013] Preferably, the correction assembly includes a pin shaft fixed symmetrically to the top surface of the second conveyor belt, a sleeve is sleeved on the outer side of the pin shaft, a retaining spring is provided between the pin shaft and the sleeve, one end of the retaining spring is fixed to the pin shaft, and the other end of the retaining spring is fixed to the inner wall of the sleeve, a correction plate is fixed to the outer side of the sleeve, and the correction plate is in contact with the part to be measured.

[0014] The utility model discloses the following technical effects: the part to be tested enters the third conveyor belt in the shell from the conveying component through the inlet; during the conveying process, the cleaning component removes attachments from the surface of the part to be tested, so as to improve the detection accuracy; the correction component corrects the part to be tested, so as to facilitate the part to be tested to smoothly enter the third conveyor belt from the inlet; the detector detects the surface of the part to be tested; if the detected part has defects, the third conveyor belt rotates, and the part to be tested slides from the first outlet to the bad part collection box (not shown in the figure); if there are no defects, the driving component drives the fourth conveyor belt to rotate 180° to the top of the third conveyor belt, another driving assembly drives the third conveyor belt while the driving assembly drives the fourth conveyor belt to reverse 180°, and another driving assembly drives the third conveyor belt to reverse 180°. At this time, the part to be tested is located on the fourth conveyor belt, and the detector detects the bottom surface of the part to be tested. If the detected part has defects, the fourth conveyor belt rotates to slide the part to be tested from the second outlet to the bad part collection box. If the part to be tested is detected correctly, the fourth conveyor belt rotates in the opposite direction to slide the part to be tested from the third outlet to the standard part collection box (not shown in the figure). The utility model can complete the detection of parts more accurately and comprehensively, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure inside the shell of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the fourth conveyor belt of the utility model after rotation;

[0019] Figure 4 This is a schematic diagram of the structure of the third outlet of the utility model;

[0020] Figure 5 It is a cross-sectional view of the sleeve of the utility model;

[0021] Figure 6 It is a cross-sectional view of the cleaning shell of the utility model.

[0022] Among them, 1. the first conveyor belt; 2. the cleaning conveyor belt; 3. the cleaning shell; 4. the second conveyor belt; 5. the sleeve; 6. the correction plate; 7. the shell; 8. the first outlet; 9. the second outlet; 11. the import; 12. the third outlet; 13. the detector; 14. the third conveyor belt; 15. the fourth conveyor belt; 16. the ring sleeve; 17. the main shaft; 18. the motor; 19. the first gear; 20. the second gear; 21. the transmission shaft; 22. the third gear; 23. the arc-shaped tooth plate; 24. the limit block; 25. the pin; 26. the retaining spring; 27. the soft hair; 28. the positioner. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Reference Figure 1-6The utility model provides a part surface detection device, including a shell 7, a main shaft 17 is fixedly connected in the shell 7, a third conveyor belt 14 and a fourth conveyor belt 15 are symmetrically connected to the main shaft 17 for rotation, a driving component is provided on the side wall of the third conveyor belt 14 and the side wall of the fourth conveyor belt 15, respectively, the driving component is fixedly connected to the inner wall of the shell 7, an arc tooth plate 23 is installed on the side wall of the third conveyor belt 14 and the fourth conveyor belt 15, the arc tooth plate 23 is meshed and connected with the driving component, a first outlet 8 and a second outlet 9 are respectively opened on one side of the shell 7, an inlet 11 and a third outlet 12 are respectively opened on the other side of the shell 7, a detector 13 is installed at the first outlet 8, the second outlet 9, the inlet 11 and the third outlet 12, respectively, the detector 13 is fixedly connected to the inner wall of the shell 7, a conveying component is provided at the inlet 11, the conveying component is fixedly connected to the shell 7, a cleaning component and a correction component are installed on the conveying component, and the cleaning component and the correction component are respectively in contact with the part to be detected.

[0026] The part to be tested enters the third conveyor belt 14 in the housing 7 from the conveying component through the inlet 11. During the conveying process, the cleaning component removes attachments from the surface of the part to be tested to improve the detection accuracy. The correction component corrects the part to be tested so that the part to be tested can smoothly enter the third conveyor belt 14 from the inlet 11. The detector 13 detects the surface of the part to be tested. If the detected part has defects, the third conveyor belt 14 rotates to slide the part to be tested from the first outlet 8 to the bad part collection box (not shown in the figure). If there are no defects, the driving component drives the fourth conveyor belt 15 to rotate 180° to the third conveyor belt 14. At the top, another driving assembly drives the third conveyor belt 14 to rotate while the driving assembly drives the fourth conveyor belt 15 to reverse 180° in the same direction. Another driving assembly drives the third conveyor belt 14 to reverse 180°. At this time, the part to be tested is located on the fourth conveyor belt 15. The detector 13 detects the bottom surface of the part to be tested. If the detected part has defects, the fourth conveyor belt 15 rotates to slide the part to be tested from the second outlet 9 to the bad part collection box. If the part to be tested is detected correctly, the fourth conveyor belt 15 rotates in the opposite direction to slide the part to be tested from the third outlet 12 to the standard part collection box (not shown in the figure). The utility model can complete the detection of parts more accurately and comprehensively, greatly improving work efficiency.

[0027] Furthermore, the driving component includes a motor 18 fixed to the inner wall of the outer shell 7, a first gear 19 fixed to the output end of the motor 18, the first gear 19 is meshingly connected to the second gear 20, a transmission shaft 21 passes through the center of the second gear 20, the transmission shaft 21 is rotatably connected to the inner wall of the outer shell 7 through a bracket, third gears 22 are fixed to both ends of the transmission shaft 21, the two third gears 22 are meshingly connected to two arc-shaped tooth plates 23, one end of the arc-shaped tooth plate 23 is fixed to the side wall of the third conveyor belt 14, and the other end of the arc-shaped tooth plate 23 is in contact with the fourth conveyor belt 15.

[0028] The motor 18 drives the first gear 19 to rotate, the first gear 19 drives the second gear 20 to rotate, the second gear 20 drives the transmission shaft 21 to rotate, the transmission shaft 21 drives the two third gears 22 to rotate, the third gear 22 drives the arc-shaped tooth plate 23 to rotate, thereby realizing the flipping action of the third conveyor belt 14 and the fourth conveyor belt 15, the arc-shaped tooth plate 23 on the third conveyor belt 14 and the arc-shaped tooth plate 23 on the fourth conveyor belt 15 are staggered, and no motion interference will occur.

[0029] Furthermore, two ends of the arc-shaped tooth plate 23 are respectively fixedly connected to the limiting blocks 24 .

[0030] A limiter (not shown in the figure) is installed on the limit block 24, which can detect the position of the third gear 22 on the arc-shaped toothed plate 23. When the third gear 22 contacts the limiter, the motor 18 stops working. At the same time, the limit block 24 can prevent the arc-shaped toothed plate 23 from slipping on the third gear 22.

[0031] Furthermore, a positioner 28 is embedded on the side of the third conveyor belt 14 away from the main shaft 17 .

[0032] When the positioner 28 detects that the part to be tested moves to the middle position of the third conveyor belt 14, the third conveyor belt 14 stops rotating, so that the detector 13 can detect the part to be tested.

[0033] Furthermore, a plurality of ring sleeves 16 are rotatably sleeved on the main shaft 17 , and the third conveyor belt 14 and the fourth conveyor belt 15 are rotatably connected to the main shaft 17 via the ring sleeves 16 .

[0034] Four ring sleeves 16 are rotatably sleeved on the main shaft 17 , two of the ring sleeves 16 that are spaced apart are fixedly connected to the third conveyor belt 14 , and the other two ring sleeves 16 are fixedly connected to the fourth conveyor belt 15 .

[0035] Furthermore, the conveying component includes a second conveyor belt 4 fixedly connected to the outer shell 7, a cleaning conveyor belt 2 is installed at one end of the second conveyor belt 4 away from the outer shell 7, a first conveyor belt 1 is installed on the top of the cleaning conveyor belt 2, a cleaning component is installed on the cleaning conveyor belt 2, and a correction component is installed on the second conveyor belt 4.

[0036] The parts to be tested enter the cleaning conveyor belt 2 through the first conveyor belt 1, and arrive at the second conveyor belt 4 after being cleaned by the cleaning component. The parts to be tested are corrected by the correction component, so that the parts to be tested can enter the third conveyor belt 14 through the entrance 11 for testing.

[0037] Furthermore, the cleaning assembly includes a cleaning shell 3 fixedly connected to the cleaning conveyor belt 2, and soft hairs 27 are fixedly connected to the inner wall of the cleaning shell 3, and the soft hairs 27 are in contact with the parts to be tested.

[0038] There are flexible short hairs on the surface of the cleaning conveyor belt 2. The rotation direction of the cleaning conveyor belt 2 is opposite to that of the first conveyor belt 1. The parts to be tested can slide onto the second conveyor belt 4 by gravity. When the parts to be tested enter the cleaning conveyor belt 2, the flexible short hairs and soft hairs 27 clean the attachments on the surface of the parts to be tested. A vacuum cleaner is installed at the bottom of the cleaning conveyor belt 2. The vacuum cleaner can suck away the cleaned attachments to prevent the attachments from falling onto the second conveyor belt 4 and causing secondary contamination to the parts to be tested.

[0039] Furthermore, the correction assembly includes a pin shaft 25 fixed symmetrically to the top surface of the second conveyor belt 4, a sleeve 5 is sleeved on the outside of the pin shaft 25, a retaining spring 26 is provided between the pin shaft 25 and the sleeve 5, one end of the retaining spring 26 is fixed to the pin shaft 25, and the other end of the retaining spring 26 is fixed to the inner wall of the sleeve 5, a correction plate 6 is fixed to the outside of the sleeve 5, and the correction plate 6 is in contact with the part to be measured.

[0040] When the part to be measured moves on the second conveyor belt 4, the position of the part to be measured is corrected by the correction plate 6. When the part to be measured is large in size, the part to be measured pushes the correction plate 6 to enlarge its opening. At this time, the correction plate 6 drives the sleeve 5 to rotate around the pin shaft 25. When the part to be measured passes, the retaining spring 26 resets the correction plate 6 to facilitate the normal progress of subsequent correction work.

[0041] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0042] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A part surface detection device, characterized in that: The invention comprises a housing (7), wherein a main shaft (17) is fixedly connected inside the housing (7), and a third conveyor belt (14) and a fourth conveyor belt (15) are symmetrically connected to the main shaft (17) for rotation, and a driving component is respectively provided on the side wall of the third conveyor belt (14) and the side wall of the fourth conveyor belt (15), and the driving component is fixedly connected to the inner wall of the housing (7), and an arc-shaped tooth plate (23) is installed on the side wall of the third conveyor belt (14) and the fourth conveyor belt (15), and the arc-shaped tooth plate (23) is meshedly connected with the driving component, and a first An outlet (8) and a second outlet (9) are provided at the other side of the shell (7); an inlet (11) and a third outlet (12) are respectively provided at the other side of the shell (7); detectors (13) are respectively installed at the first outlet (8), the second outlet (9), the inlet (11) and the third outlet (12); the detector (13) is fixedly connected to the inner wall of the shell (7); a conveying component is provided at the inlet (11); the conveying component is fixedly connected to the shell (7); a cleaning component and a correcting component are installed on the conveying component; the cleaning component and the correcting component are respectively in contact with the part to be tested.

2. The part surface detection device according to claim 1, characterized in that: The driving component comprises a motor (18) fixedly connected to the inner wall of the housing (7); a first gear (19) is fixedly connected to the output end of the motor (18); the first gear (19) is meshingly connected to the second gear (20); a transmission shaft (21) passes through the center of the second gear (20); the transmission shaft (21) is rotatably connected to the inner wall of the housing (7) through a bracket; third gears (22) are respectively fixedly connected to the two ends of the transmission shaft (21); the two third gears (22) are respectively meshingly connected to the two arc-shaped toothed plates (23); one end of the arc-shaped toothed plate (23) is fixedly connected to the side wall of the third conveyor belt (14); and the other end of the arc-shaped toothed plate (23) is in contact with and connected to the fourth conveyor belt (15).

3. The part surface detection device according to claim 2, characterized in that: The two ends of the arc-shaped tooth plate (23) are respectively fixedly connected to limit blocks (24).

4. The part surface detection device according to claim 2, characterized in that: A positioner (28) is embedded on the side of the third conveyor belt (14) away from the main shaft (17).

5. The part surface detection device according to claim 1, characterized in that: A plurality of ring sleeves (16) are rotatably sleeved on the main shaft (17), and the third conveyor belt (14) and the fourth conveyor belt (15) are rotatably connected to the main shaft (17) through the ring sleeves (16) respectively.

6. The part surface detection device according to claim 1, characterized in that: The conveying component comprises a second conveyor belt (4) fixedly connected to the outer shell (7); a cleaning conveyor belt (2) is installed at one end of the second conveyor belt (4) away from the outer shell (7); a first conveyor belt (1) is installed on the top of the cleaning conveyor belt (2); the cleaning component is installed on the cleaning conveyor belt (2); and the correction component is installed on the second conveyor belt (4).

7. The part surface detection device according to claim 6, characterized in that: The cleaning assembly comprises a cleaning shell (3) fixedly connected to the cleaning conveyor belt (2), and soft hair (27) is fixedly connected to the inner wall of the cleaning shell (3), and the soft hair (27) is in contact with the part to be tested.

8. The part surface detection device according to claim 6, characterized in that: The correction component includes a pin shaft (25) fixedly connected symmetrically to the top surface of the second conveyor belt (4), a sleeve (5) is sleeved on the outer side of the pin shaft (25), a retaining spring (26) is provided between the pin shaft (25) and the sleeve (5), one end of the retaining spring (26) is fixedly connected to the pin shaft (25), and the other end of the retaining spring (26) is fixedly connected to the inner wall of the sleeve (5), a correction plate (6) is fixedly connected to the outer side of the sleeve (5), and the correction plate (6) is in contact with the part to be measured.