Temperature control concrete production whole process integrated control system
Through the integrated control system of the entire process of temperature-controlled concrete production, the problems of inaccurate temperature control and high labor intensity in concrete production are solved, and efficient and stable production and quality assurance are achieved.
Patent Information
- Application Number
- CN202323058229.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-13
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-11-13
AI Technical Summary
During the concrete production process, there are problems such as inaccurate temperature control, high labor intensity for workers, and difficult to ensure production continuity and quality. Especially due to changes in ambient temperature, the temperature fluctuations in the concrete outlet and the mixing time are difficult to control.
The integrated control system of the entire process of temperature-controlled concrete production is adopted, including MES system, DCS system and video surveillance system, and each production link is monitored by computer to achieve automation and real-time control. The system includes the contract department, quality control department, finance department, procurement department, material equipment department, dispatching workstation, PLC module, etc., to realize the issuance and tracking of production plans, process monitoring, equipment management and video remote monitoring.
It improves the degree of automation, reduces the labor intensity of workers, ensures production efficiency and product quality, and achieves more stable temperature control and production continuity.
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Figure CN222299970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a concrete production control system, in particular to an integrated control system for the entire process of temperature-controlled concrete production. Background Art
[0002] Concrete is a mixture of aggregates (large, medium and small stones and sand), cementitious materials (cement and fly ash), admixtures and water in a certain proportion and stirred evenly. After a period of curing, it forms a mixture with certain compressive and tensile strength. There is an exothermic hydration reaction inside the newly mixed concrete, and this process generally ends slowly after dozens of days or even longer. Since the hydration reaction can cause fission of concrete components, reduce strength, and bring serious engineering quality problems, the temperature of the poured concrete in the warehouse and the outlet temperature of the concrete production process are often strictly controlled in the field of hydraulic engineering. The main temperature control methods in the concrete production process include aggregate air cooling, water cooling, ice mixing, steam heating, etc.
[0003] The production process of temperature-controlled concrete mainly includes weighing, weighing and storing raw materials (mainly aggregates and cementitious materials), feeding of aggregates (belt conveyor), feeding of cementitious materials (storage pump pumping or compressed air extraction), cooling (or heating) of aggregates, weighing and batching of various raw materials including admixtures and water, mixing, control of concrete discharge from warehouse, transportation of concrete to site unloading, weighing of empty concrete transport vehicles, sewage treatment, air compressor control, etc. Among them, weighing, batching, mixing and control of concrete discharge from warehouse are carried out in the mixing plant, which is generally supplied as a complete set by the manufacturer. Aggregate precooling and preheating and weighing and weighing systems are also supplied as a complete set by the manufacturer. The other links are basically self-contained systems, and the coordination between the links is basically manual. Under this production mode, not only is it difficult to ensure the quality of concrete and the continuity of production, but also the labor intensity of workers is high and the working environment is poor. In addition, in actual concrete production, there are also problems such as the change of raw materials due to changes in ambient temperature, which leads to temperature fluctuations at the concrete outlet, and the mixing time of the mixing plant is not easy to accurately control and mainly relies on manual estimation. Summary of the invention
[0004] In view of the above problems existing in the actual concrete production process, the utility model provides an integrated control system for the whole process of temperature-controlled concrete production, which brings all production links under unified computer monitoring; the system not only has a high degree of automation and stable and reliable operation, but also has better product quality and higher production efficiency.
[0005] The technical solution adopted by the present invention is:
[0006] An integrated control system for the entire process of temperature-controlled concrete production, the system comprising:
[0007] MES system, DCS system, video surveillance system;
[0008] The MES system includes:
[0009] Contract department workstation, HR department workstation, quality control department workstation, finance department workstation, purchasing department workstation, materials and equipment department workstation, dispatching workstation, card writing workstation, MES database server, WEB server, network printer, dispatch room LED screen, outdoor LED screen, card reader / writer, license plate recognition camera;
[0010] The DCS system includes:
[0011] Main historical information server, backup historical information server, 1# operator station, 2# operator station, main control PLC module, backup main control PLC module, 100M industrial Ethernet switch, engineer station, 1# mixing station PLC module, 2# mixing station PLC module, cementitious material PLC module, aggregate PLC module, temperature control system PLC module, weighing room PLC module, air compressor PLC module, water tank PLC module, power distribution room PLC module, sewage treatment PLC module;
[0012] The video surveillance system comprises:
[0013] Video switches, video workstations, video servers, central control room LED screens, video surveillance cameras;
[0014] The first gigabit switch and the second gigabit switch are set up on the public network N. The first gigabit switch is located in the administrative office, and the second gigabit switch is located in the dispatching duty room. The network on the first gigabit switch side is connected to the workstations of the contract department, the personnel department, the quality control department, the finance department, the procurement department, and the materials and equipment department respectively.
[0015] The other side of the first gigabit switch is connected to one side of the second gigabit switch, and the network on the other side of the second gigabit switch is respectively connected to a network printer, a dispatch workstation, a card writing workstation 8MES database server, and a WEB server;
[0016] The dispatch workstation is connected to the dispatch room LED large screen and outdoor LED large screen 4 respectively;
[0017] The card writing workstation is connected to the card reader / writer and the second voice announcer respectively;
[0018] The network on the other side of the second Gigabit switch is also connected to a license plate recognition camera and a ticket printer;
[0019] The card reader / writer and ticket printer are connected to the handheld card reader;
[0020] The second Gigabit switch is connected to the first 100M industrial Ethernet switch and the video switch respectively;
[0021] The first 100M industrial Ethernet switch is respectively connected to the main historical information server, the backup historical information server, the 1# operator station, the 2# operator station, the engineer station, and the second 100M industrial Ethernet switch;
[0022] The video switch is connected to the video workstation, video server, LED screen in the central control room, and spare 100M industrial Ethernet switch;
[0023] The second 100M industrial Ethernet switch is connected to the main control PLC module, the main control PLC module is connected to the standby main control PLC module, and the standby main control PLC module is connected to the standby 100M industrial Ethernet switch;
[0024] The second 100M industrial Ethernet switch is connected to the 1# mixing station PLC module, 2# mixing station PLC module, cementitious material PLC module, aggregate PLC module, temperature control system PLC module, weighing room PLC module, air compressor PLC module, water tank PLC module, power distribution room PLC module, and sewage treatment PLC module respectively;
[0025] The spare 100M industrial Ethernet switch is respectively connected to the 1# mixing station PLC module, 2# mixing station PLC module, cementitious material PLC module, aggregate PLC module, temperature control system PLC module, weighing room PLC module, air compressor PLC module, water tank PLC module, distribution room PLC module, and sewage treatment PLC module.
[0026] The MES system is located at the top layer of the network, and the DCS system is located at the middle and lower layers of the network.
[0027] The public network N is also connected to a firewall and a 4G industrial wireless router.
[0028] The Gigabit Layer 3 core switch is connected to a network printer.
[0029] The dispatching workstation is connected to the first voice announcer; and the network on the other side of the second gigabit switch is connected to the second voice announcer.
[0030] The second 100M industrial Ethernet switch is connected to the standby 100M industrial Ethernet switch.
[0031] The 1# mixing station PLC module is respectively connected to the cement tank level display controller, the fly ash tank level display controller, and the weighing sensor controller.
[0032] The 2# mixing station PLC module is respectively connected to the cement tank level display controller, the fly ash tank level display controller, and the weighing sensor controller.
[0033] The cementitious material PLC module is connected to the cement tank level display controller.
[0034] The aggregate PLC module is respectively connected to the coarse aggregate tank level system display controller and the fine aggregate tank display controller.
[0035] The utility model is an integrated control system for the whole process of temperature-controlled concrete production, and the technical effects are as follows:
[0036] ①. High degree of automation and low labor intensity of workers;
[0037] ②. Stable and reliable operation;
[0038] ③. Higher production efficiency;
[0039] ④. Product quality is more stable;
[0040] ⑤. It has good openness and is easy to expand. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
[0042] Figure 1 It is a network topology diagram of the utility model.
[0043] Figure 2 It is a general concrete system production process flow chart.
[0044] In the figure: 1. Contract Department Workstation, 2. Material and Equipment Department Workstation, 3. Quality Control Department Workstation, 4. Finance Department Workstation, 5. Purchasing Department Workstation, 6. Human Resources Department Workstation, 7. Dispatching Workstation, 8. Card Writing Workstation, 9. MES Database Server, 10. WEB Server, 11. Network Printer, 12. Firewall, 13. Dispatching Room LED Screen, 14. Outdoor LED Screen, 15. 4G Industrial Wireless Router, 16-1. First Voice Announcer, 16-2. Second Voice Announcer, 17. Card Reader / Writer, 18. First 100M Industrial Ethernet Switch, 19. Main Control PLC Module, 20. Backup Main Control PLC Module, 21. Second 100M Industrial Ethernet Switch, 22. Backup 100M Industrial Ethernet Switch, 23. Main Historical Information Server, 24. Backup Historical Information Server, 25. 1# Operator Station, 26. 2# Operator station, 27. Engineer station, 28. 1# mixing station PLC module, 29. 2# mixing station PLC, 30. Cementitious material PLC module, 31. Aggregate PLC module, 32. Temperature control system PLC module, 33. Scale room PLC module, 34. Air compressor PLC module, 35. Reservoir PLC module, 36. Power distribution room PLC module, 37. Sewage treatment PLC module, 38. Cement tank level display controller, 39. Fly ash tank level display controller, 40. Weighing sensor controller, 41. Coarse aggregate tank level display controller, 42. Fine aggregate tank level display controller, 43. Video switch, 44. Video workstation, 45. Video server, 46. Central control room LED screen, 47. License plate recognition camera, 48. Video surveillance camera, 49. Handheld card reader, 50. Ticket printer, 51. Second Gigabit switch, 52. First Gigabit switch. DETAILED DESCRIPTION
[0045] like Figure 1 The integrated control system for the whole process of temperature-controlled concrete production comprises:
[0046] MES (Manufacturing Execution System) system, DCS (Distributed Control System) system, video surveillance system;
[0047] The MES system includes:
[0048] Contract department workstation 1, HR department workstation 2, quality control department workstation 3, finance department workstation 4, purchasing department workstation 5, materials and equipment department workstation 6, dispatching workstation 7, card writing workstation 8, MES database server 9, WEB server 10, network printer 11, dispatch room LED screen 13, outdoor LED screen 14, 4G industrial wireless router 15, card reader 17, license plate recognition camera 47, handheld card reader 49;
[0049] The DCS system includes:
[0050] Main historical information server 23, backup historical information server 24, 1# operator station 25, 2# operator station 26, main control PLC module 19, backup main control PLC module 20, 100M industrial Ethernet switch, engineer station 27, 1# mixing station PLC module 28, 2# mixing station PLC module 29, cementitious material PLC module 30, aggregate PLC module 31, temperature control system PLC module 32, weighing room PLC module 33, air compressor PLC module 34, water tank PLC module 35, power distribution room PLC module 36, sewage treatment PLC module 37;
[0051] The video surveillance system comprises:
[0052] Video switch 43, video workstation 44, video server 45, central control room LED screen 46, video surveillance camera 48;
[0053] The first gigabit switch 52 and the second gigabit switch 51 are set on the public network N. The network on the first gigabit switch 52 side is respectively connected to the contract department workstation 1, the personnel department workstation 2, the quality control department workstation 3, the finance department workstation 4, the procurement department workstation 5, and the material equipment department workstation 6;
[0054] The other side of the first gigabit switch 52 is connected to one side of the second gigabit switch 51, and the network on the other side of the second gigabit switch 51 is respectively connected to a network printer 11, a dispatch workstation 7, a card writing workstation 8, an MES database server 9, and a WEB server 10;
[0055] The dispatch workstation 7 is respectively connected to the dispatch room LED large screen 13 and the outdoor LED large screen 14;
[0056] The card writing workstation 8 is connected to the card reader / writer 17 and the second voice announcer 16-2 respectively;
[0057] The network on the other side of the second Gigabit switch 51 is also connected to a license plate recognition camera 47 and a ticket printer 50;
[0058] The card reader / writer 17 and the ticket printer 50 are both connected to the handheld card reader 49;
[0059] The second Gigabit switch 51 is connected to the first 100M industrial Ethernet switch 18 and the video switch 43 respectively;
[0060] The first 100M industrial Ethernet switch 18 is respectively connected to the main historical information server 23, the backup historical information server 24, the 1# operator station 25, the 2# operator station 26, the engineer station 27, and the second 100M industrial Ethernet switch 21;
[0061] The video switch 43 is respectively connected to the video workstation 44, the video server 45, the central control room LED screen 46, and the spare 100M industrial Ethernet switch 22;
[0062] The second 100M industrial Ethernet switch 21 is connected to the main control PLC module 19, the main control PLC module 19 is connected to the standby main control PLC module 20, and the standby main control PLC module 20 is connected to the standby 100M industrial Ethernet switch 22;
[0063] The second 100M industrial Ethernet switch 21 is respectively connected to the 1# mixing station PLC module 28, the 2# mixing station PLC module 29, the cementitious material PLC module 30, the aggregate PLC module 31, the temperature control system PLC module 32, the weighing room PLC module 33, the air compressor PLC module 34, the water tank PLC module 35, the power distribution room PLC module 36, and the sewage treatment PLC module 37;
[0064] The spare 100M industrial Ethernet switch 22 is respectively connected to the 1# mixing station PLC module 28, the 2# mixing station PLC module 29, the cementitious material PLC module 30, the aggregate PLC module 31, the temperature control system PLC module 32, the weighing room PLC module 33, the air compressor PLC module 34, the water tank PLC module 35, the distribution room PLC module 36, and the sewage treatment PLC module 37.
[0065] The MES system is located at the top layer of the network, and the DCS system is located at the middle and lower layers of the network.
[0066] The public network N is also connected to a firewall 12 and a 4G industrial wireless router 15.
[0067] The Gigabit Layer 3 core switch 18 is connected to the network printer 11 .
[0068] The dispatch workstation 7 is connected to the first voice announcer 16 - 1 ; the network on the other side of the second gigabit switch 51 is connected to the second voice announcer 16 - 2 .
[0069] The second 100M industrial Ethernet switch 21 is connected to the standby 100M industrial Ethernet switch 22 .
[0070] The 1# mixing station PLC module 28 is connected to a cement tank level display controller 38, a fly ash tank level display controller 39, and a weighing sensor controller 40 respectively.
[0071] The 2# mixing station PLC module 29 is respectively connected to a cement tank level display controller 38, a fly ash tank level display controller 39, and a weighing sensor controller 40.
[0072] The cementitious material PLC module 30 is connected to the cement tank level display controller 38 .
[0073] The aggregate PLC module 31 is connected to a coarse aggregate tank level display controller 41 and a fine aggregate tank display controller 42 respectively.
[0074] The MES system mainly completes the concrete production plan issuance and tracking, production process monitoring, completion statistics, vehicle identification and monitoring scheduling, unmanned weighing room management, raw material management, quality management, equipment maintenance management, and energy consumption monitoring management. The DCS system mainly implements the specific concrete production plan and implements centralized monitoring and decentralized control of each link of the on-site process. Video monitoring mainly completes the remote monitoring of each key production site and implements traceability of the production process.
[0075] In the network topology design: the MES system is mainly located at the top layer of the network, mainly including various upper computer systems used for management and various application software therein; the DCS system is located in the middle and lower layers of the network, mainly including the concrete production system operator workstation, engineer station, data server and other upper computers and various PLC stations in the middle layer. In addition, various intelligent instruments and controllers at the bottom layer of the network also belong to the DCS system; the video surveillance system is divided into two parts, one part is used to monitor the key parts of concrete production, and the collected video information is collected in the central control room. The collection process is continuous and the data is stored for a long time; the other part is mainly used for license plate camera recognition, and the information is collected in the dispatching room. The video data is collected intermittently and does not need to be stored for a long time.
[0076] The utility model is an integrated control system for the whole process of temperature-controlled concrete production, covering the whole process of concrete production and management from the entry of raw materials to the unloading of finished products; the network is formed according to a hierarchical distribution structure, wherein: the DCS system part is networked with a ring network + dual-star redundant network technology.
[0077] The top layer is composed of the Contract Department workstation 1, Human Resources Department workstation 2, Quality Control Department workstation 3, Finance Department workstation 4, Purchasing Department workstation 5, Material and Equipment Department workstation 6, Scheduling workstation 7, Card writing workstation 8, MES database server 9, WEB server 10, Network printer 11, Firewall 12, etc., which belong to MES. It is connected by two second Gigabit switches 51 and the first Gigabit switch 52 to meet the characteristics of large data transmission volume, real-time and high reliability.
[0078] The middle layer is a real-time control system for the concrete production process belonging to the DCS, including the main historical information server 23, the backup historical information server 24, the 1# operator station 25, the 2# operator station 26, the engineer station 27 and other host computers, the main control PLC module 19, the backup main control PLC module 20 and the local PLC system of each production link. The host computers and the main control PLC except the local PLC are connected in a ring through three 100M switches: the first 100M industrial Ethernet switch 18, the second 100M industrial Ethernet switch 21, and the backup 100M industrial Ethernet switch 22, among which: the first 100M industrial Ethernet switch 18 is also connected to the second Gigabit switch 51 at the top layer. Each local PLC is connected to a second 100M industrial Ethernet switch 21 and a backup 100M industrial Ethernet switch 22 respectively, forming a dual-star redundant network, which meets the characteristics of general data transmission volume, high real-time and reliability requirements;
[0079] The bottom layer is various on-site intelligent instruments, actuators and other equipment, which are connected to the local PLC system through RS485 communication, meeting the requirements of less data transmission, strong real-time performance, and simple wiring; the video surveillance part consists of a video workstation, a video server, a large LED screen in the central control room and various video surveillance cameras, which are connected through a video switch 43, which is also connected to the second gigabit switch 51 in the dispatching room.
[0080] In order to facilitate the control and management of each link of concrete production, the on-site PLC is divided into several major units according to the principle of proximity of function and regional location, mainly including automatic weighing room PLC system (referred to as "weighing room PLC module 33"), aggregate storage monitoring and feeding control PLC system (referred to as "aggregate PLC module 31"), cementitious material storage monitoring and feeding control PLC system (referred to as "cementitious material PLC module 30"), aggregate precooling (preheating) temperature control PLC system (referred to as "temperature control system PLC module 32"), water tank and admixture PLC system (referred to as "water tank PLC module 35"), sewage treatment PLC system (referred to as "sewage treatment PLC module 37"), air compressor PLC system (referred to as "air compressor PLC module 34"), power distribution automation PLC system (referred to as "power distribution PLC module 36"), mixing plant (station) PLC system (referred to as "1# station PLC module 28"...), etc.
[0081] The selection requirements for some key equipment of the system are as follows:
[0082] The host computer system gives priority to industrial computers and servers that are better adaptable to harsh environments. It can also use commercial machines with mainstream configurations to meet the needs of running related application software.
[0083] In terms of the number of interfaces on a Gigabit Ethernet switch, the number of electrical ports must be no less than 16, and the number of optical ports must be no less than 4.
[0084] The main control PLC uses a high-performance redundant PLC equipped with a synchronization module.
[0085] In terms of the number of interfaces of a 100M industrial Ethernet switch, the number of electrical ports shall not be less than 16, and the number of optical ports shall not be less than 4. If there are many on-site PLC stations at a long distance, the number of optical ports shall be increased accordingly.
[0086] The CPU and I / O modules of the local PLC system are mainly configured according to the scale of I / O control points in each link of concrete production. In terms of communication modules, each local PLC system is equipped with at least 2 RJ45 interfaces.
[0087] For local control systems without PLC, it is necessary to ensure that there is RS485 signal output, and the serial port server converts it into TCP / IP signal. If there is neither PLC nor RS485 signal output, it should be modified first and a PLC system should be installed.
[0088] In terms of concrete temperature control, the system adopts the collaboration of temperature control PLC and mixing plant PLC. The temperature control algorithm is implemented inside the temperature control PLC, and the ice and water adding processes are completed by the mixing plant PLC.
[0089] In order to avoid the problem of false alarms when using radar level meters and ultrasonic level meters in large-capacity powder storage tanks, the utility model is an integrated intelligent control system for the whole process of temperature-controlled concrete production, which adopts a patch type weighing sensor based on a bimetallic resistance strain gauge, and the weighing is more accurate and reliable. The patch type weighing sensor based on a bimetallic resistance strain gauge is combined with a cement tank level display controller 38, a fly ash tank level display controller 39, a coarse aggregate tank level display controller 41, and a fine aggregate tank display controller 42 to detect the material storage capacity of large-capacity cement tanks, fly ash tanks, and aggregate storage tanks.
[0090] In terms of product concrete transport vehicle management, the utility model system implements ETC management for all concrete transport vehicles. Card readers are installed at the mixing plant entrance and exit as well as at the concrete pouring and unloading site. All concrete transport vehicles must be weighed twice in the automatic weighing room, with a heavy load and an empty load. Relevant data is entered into the system in real time. The MES system can query the vehicle's working status and the completion of the concrete production plan in real time.
[0091] Some hardware models are shown in Table 1:
[0092] Table 1 Some hardware models
[0093]
[0094]
Claims
1. An integrated control system for the entire process of temperature-controlled concrete production, characterized in that The system includes: MES system, DCS system, video surveillance system; The MES system includes: Contract department workstation (1), Human resources department workstation (2), Quality control department workstation (3), Finance department workstation (4), Purchasing department workstation (5), Material and equipment department workstation (6), Dispatching workstation (7), Card writing workstation (8), MES database server (9), WEB server (10), Network printer (11), Dispatching room LED screen (13), Outdoor LED screen (14), Card reader / writer (17), License plate recognition camera (47); The DCS system includes: Main historical information server (23), backup historical information server (24), 1# operator station (25), 2# operator station (26), main control PLC module (19), backup main control PLC module (20), 100M industrial Ethernet switch, engineer station (27), 1# mixing station PLC module (28), 2# mixing station PLC module (29), cementitious material PLC module (30), aggregate PLC module (31), temperature control system PLC module (32), weighing room PLC module (33), air compressor PLC module (34), water tank PLC module (35), power distribution room PLC module (36), sewage treatment PLC module (37); The video surveillance system comprises: Video switch (43), video workstation (44), video server (45), central control room LED screen (46), video surveillance camera (48); A first gigabit switch (52) and a second gigabit switch (51) are arranged on the public network (N), and the network on one side of the first gigabit switch (52) is respectively connected to a contract department workstation (1), a human resources department workstation (2), a quality control department workstation (3), a finance department workstation (4), a purchasing department workstation (5), and a materials and equipment department workstation (6); The other side of the first gigabit switch (52) is connected to one side of the second gigabit switch (51), and the network on the other side of the second gigabit switch (51) is respectively connected to a network printer (11), a scheduling workstation (7), a card writing workstation (8), an MES database server (9), and a WEB server (10); The dispatching workstation (7) is connected to the dispatching room LED large screen (13) and the outdoor LED large screen (14) respectively; The card writing workstation (8) is connected to the card reader / writer (17); The network on the other side of the second Gigabit switch (51) is also connected to a license plate recognition camera (47) and a ticket printer (50); The second gigabit switch (51) is connected to the first 100M industrial Ethernet switch (18) and the video switch (43) respectively; The first 100M industrial Ethernet switch (18) is respectively connected to the main historical information server (23), the backup historical information server (24), the 1# operator station (25), the 2# operator station (26), the engineer station (27), and the second 100M industrial Ethernet switch (21); The video switch (43) is respectively connected to the video workstation (44), the video server (45), the central control room LED screen (46), and the spare 100M industrial Ethernet switch (22); The second 100M industrial Ethernet switch (21) is connected to the main control PLC module (19), the main control PLC module (19) is connected to the standby main control PLC module (20), and the standby main control PLC module (20) is connected to the standby 100M industrial Ethernet switch (22); The second 100M industrial Ethernet switch (21) is respectively connected to the 1# mixing station PLC module (28), the 2# mixing station PLC module (29), the cementitious material PLC module (30), the aggregate PLC module (31), the temperature control system PLC module (32), the weighing room PLC module (33), the air compressor PLC module (34), the water tank PLC module (35), the power distribution room PLC module (36), and the sewage treatment PLC module (37); The spare 100M industrial Ethernet switch (22) is respectively connected to the 1# mixing station PLC module (28), the 2# mixing station PLC module (29), the cementitious material PLC module (30), the aggregate PLC module (31), the temperature control system PLC module (32), the weighing room PLC module (33), the air compressor PLC module (34), the water tank PLC module (35), the power distribution room PLC module (36), and the sewage treatment PLC module (37).
2. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production, characterized in that: The MES system is located at the top layer of the network, and the DCS system is located at the middle and lower layers of the network.
3. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production is characterized by: The public network (N) is also connected to a firewall (12) and a 4G industrial wireless router (15).
4. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production, characterized in that: The first 100M industrial Ethernet switch (18) is connected to a network printer (11).
5. According to claim 1, the integrated control system for the whole process of temperature-controlled concrete production is characterized by: The dispatching workstation (7) is connected to the first voice announcer (16-1); and the network on the other side of the second gigabit switch (51) is connected to the second voice announcer (16-2).
6. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production, characterized in that: The second 100M industrial Ethernet switch (21) is connected to the standby 100M industrial Ethernet switch (22).
7. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production, characterized in that: The 1# mixing station PLC module (28) is respectively connected to a cement tank level display controller (38), a fly ash tank level display controller (39), and a weighing sensor controller (40).
8. According to claim 1, an integrated control system for the whole process of temperature-controlled concrete production, characterized in that: The 2# mixing station PLC module (29) is respectively connected to a cement tank level display controller (38), a fly ash tank level display controller (39), and a weighing sensor controller (40).
9. The integrated control system for the whole process of temperature-controlled concrete production according to claim 1 is characterized by: The cementitious material PLC module (30) is connected to a cement tank level display controller (38).
10. The integrated control system for the whole process of temperature-controlled concrete production according to claim 1, characterized in that: The aggregate PLC module (31) is respectively connected to a coarse aggregate tank level system display controller (41) and a fine aggregate tank display controller (42).
