Motor coil insulation processing device

Abstract

The utility model relates to the technical field of motor coil processing, and discloses a motor coil insulation processing device which comprises a conveying mechanism, the rear side of the conveying mechanism is fixedly connected with a mounting frame, the center position of the mounting frame is rotatably connected with a rotating base, and the top of the rotating base is fixedly connected with a mounting plate. The device comprises a mounting plate, the mounting plate is rotatably connected to a mounting frame through a rotating base, a plurality of mounting grooves are fixedly formed in the mounting plate at equal intervals, lifting mechanisms and clamping mechanisms are arranged in the mounting grooves, and a dipping pool is arranged on the rear side of the mounting frame; supporting legs are fixedly connected to the corners of the bottom of the dipping pool, by arranging the conveying mechanism, the mounting frame, the rotating base, the mounting plate, the mounting groove, the lifting mechanism, the clamping mechanism, the dipping pool and other structures, operations such as automatic conveying, clamping and lifting dipping treatment of materials are achieved, the production efficiency is improved, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of motor coil processing, and more specifically to a motor coil insulation processing device. Background Art

[0002] As an indispensable and important equipment in modern social production and life, the status of motors is becoming increasingly prominent, and their application fields are constantly expanding. From electricity, transportation to industrial manufacturing, and then to household appliances, motors are everywhere, providing strong power support for my country's economic development and social progress. The motor coil, as the core component of the motor, is of self-evident importance. It is wound by wire and carries the task of transmitting and converting electric energy. The insulation performance of the motor coil is directly related to the operating safety and service life of the motor, and affects the reliability and stability of the motor. Therefore, ensuring the high-quality insulation performance of the motor coil is the key to ensuring the normal operation and service life of the motor.

[0003] The shortcomings of the existing technology: the traditional insulation treatment method mainly relies on manual operation. Since the manual operation process is cumbersome and time-consuming, a large amount of manpower input in the process of impregnating the motor coil in the insulating material not only leads to low production efficiency, but also easily leads to quality problems due to improper operation or fatigue. Secondly, the quality and stability of the traditional insulation treatment method are difficult to guarantee. The quality of the insulation treatment is greatly affected by human factors, resulting in the performance of the motor coil not meeting the standards, thereby affecting the safe and stable operation of the power system. Therefore, it is necessary to design a motor coil insulation treatment device. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a motor coil insulation processing device to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a motor coil insulation processing device, comprising a conveying mechanism, a mounting frame fixedly connected to the rear side of the conveying mechanism, a rotating base rotatably connected to the center position of the mounting frame, a mounting plate fixedly connected to the top of the rotating base, the mounting plate rotatably connected to the mounting frame through the rotating base, a plurality of mounting grooves fixedly opened at equal intervals inside the mounting plate, a lifting mechanism and a clamping mechanism are arranged inside the plurality of mounting grooves, an immersion tank is arranged on the rear side of the mounting frame, and support legs are fixedly connected to the corners of the bottom of the immersion tank.

[0006] Preferably, the conveying mechanism comprises a support frame and a conveyor belt, and the conveyor belt is arranged on the top of the support frame.

[0007] Preferably, the lifting mechanism includes a bearing seat, a threaded rod, a slider and a connecting plate. The bearing seat is fixedly connected to the upper and lower ends of the mounting groove. A threaded rod is rotatably connected inside the threaded rod. A slider is threadedly connected to the threaded rod. The slider is fixedly connected to the connecting plate on one side away from the mounting plate.

[0008] Preferably, the top end of the threaded rod passes through the mounting plate and is fixedly connected to a driving wheel, a belt is provided between two adjacent driving wheels, a driving assembly is provided on the top of the mounting plate, and the output end of the driving assembly is fixedly connected to one of the driving wheels.

[0009] Preferably, the clamping mechanism includes a cylinder, a telescopic rod, a fixed block, a pulling block, a clamping arm, a connecting rod, a side plate and an elastic clamping block. The cylinder is fixedly mounted on the connecting plate, a telescopic rod is provided on a side of the cylinder away from the mounting plate, a fixed block is sleeved on the telescopic rod, an end of the telescopic rod away from the cylinder is fixedly connected to the pulling block, clamping arms are provided on the left and right sides of the pulling block, the left and right ends of the pulling block are rotatably connected to the connecting rod, the pulling block is movably connected to the clamping arm through the connecting rod, the left and right sides of the fixed block are fixedly connected to the side plates, the side plates are rotatably connected to the clamping arm, and the left end of the clamping arm is fixedly connected to the elastic clamping block.

[0010] Preferably, an immersion cavity is provided inside the immersion tank, and a liquid inlet and a liquid outlet communicating with the immersion cavity are provided on the side wall of the immersion tank.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The utility model realizes the automatic conveying, clamping, lifting and dipping treatment of motor coils and the like by providing structures such as a conveying mechanism, a mounting frame, a rotating base, a mounting plate, a mounting groove, a lifting mechanism, a clamping mechanism, and an immersion tank, thereby improving production efficiency and reducing the labor intensity of workers. The mounting plate can rotate on the mounting frame driven by the rotating base. By cooperating with the lifting mechanism and the clamping mechanism, the material can be lifted and moved to the immersion tank for immersion treatment. The operation is simple and efficient. At the same time, the design of the clamping mechanism can clamp motor coils of different diameters and has strong adaptability. The threaded rod can be rotated by the drive of the driving component, thereby driving the slider to lift and lower, thereby realizing the lifting and dipping of the motor coil. The structure is simple and easy to implement.

[0013] 2. The utility model improves production efficiency by adopting a clamping mechanism and a method of synchronously lifting and lowering multiple clamping mechanisms. The telescopic rod is driven by a cylinder to perform telescopic operations, so that the pulling block drives the connecting rod and the clamping arm to move, thereby realizing the clamping and releasing operations of the material. At the same time, the setting of the elastic clamping block can increase the clamping force of the clamping arm on the material, preventing the material from falling off during the impregnation process.

[0014] 3. The utility model realizes automatic transportation of materials and improves production efficiency by providing a conveying mechanism. One of the driving wheels is driven to rotate by the driving assembly, and all the driving wheels are driven to rotate synchronously by the transmission action of the belt, thereby driving all the threaded rods to rotate synchronously, realizing the synchronous lifting operation of all the clamping mechanisms and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model from another viewing angle.

[0017] Figure 3 It is a structural schematic diagram of the lifting mechanism in the utility model.

[0018] Figure 4 It is a structural schematic diagram of the clamping mechanism in the utility model.

[0019] Figure 5 for Figure 2 Schematic diagram of the structure at A in the middle.

[0020] The accompanying drawings are marked as follows: 1. conveying mechanism; 101. supporting frame; 102. conveyor belt; 2. mounting frame; 3. rotating base; 4. mounting plate; 5. mounting groove; 6. lifting mechanism; 601. bearing seat; 602. threaded rod; 603. slider; 604. connecting plate; 605. driving wheel; 7. clamping mechanism; 701. cylinder; 702. telescopic rod; 703. fixing block; 704. pulling block; 705. clamping arm; 706. connecting rod; 707. side plate; 708. elastic clamping block; 8. belt; 9. driving assembly; 10. immersion tank; 11. supporting leg; 12. immersion chamber; 13. liquid inlet; 14. liquid discharge port. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The motor coil insulation processing device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0022] The utility model provides a motor coil insulation treatment device, please refer to Figure 1-5As shown, it includes a conveying mechanism 1, a mounting frame 2 is fixedly connected to the rear side of the conveying mechanism 1, a rotating base 3 is rotatably connected to the center position of the mounting frame 2, a mounting plate 4 is fixedly connected to the top of the rotating base 3, the mounting plate 4 is rotatably connected to the mounting frame 2 through the rotating base 3, a plurality of mounting grooves 5 are fixedly opened at equal intervals inside the mounting plate 4, a lifting mechanism 6 and a clamping mechanism 7 are arranged inside the plurality of mounting grooves 5, an immersion tank 10 is arranged on the rear side of the mounting frame 2, and support legs 11 are fixedly connected to the corners of the bottom of the immersion tank 10.

[0023] Specifically, the mounting plate 4 can rotate on the mounting frame 2 driven by the rotating base 3. By rotating the mounting plate 4 on the mounting frame 2, the clamping mechanism 7 provided on the mounting plate 4 can clamp the material transported by the conveying mechanism 1, and drive the material to the top of the immersion tank 10 through the rotation of the mounting plate 4, and drive the lifting mechanism 6 to perform lifting operations under the drive of the driving component 9, so that the material clamped by the clamping mechanism 7 can be steadily immersed in the immersion chamber 12 for immersion insulation treatment.

[0024] Furthermore, the conveying mechanism 1 includes a support frame 101 and a conveyor belt 102. The conveyor belt 102 is arranged on the top of the support frame 101. By placing the material to be processed on the conveyor belt 102 and conveying it to the clamping mechanism 7 through the conveyor belt 102, automatic conveying of the material is realized, and production efficiency is improved. At the same time, the conveying speed of the conveyor belt 102 can be adjusted by a corresponding control system to meet different production needs.

[0025] Furthermore, the lifting mechanism 6 includes a bearing seat 601, a threaded rod 602, a slider 603 and a connecting plate 604. The bearing seat 601 is fixedly connected to the upper and lower ends of the mounting groove 5. The threaded rod 602 is rotatably connected inside the threaded rod 602. The slider 603 is threadedly connected to the threaded rod 602. The connecting plate 604 is fixedly connected to the side of the slider 603 away from the mounting plate 4. By driving the threaded rod 602 to rotate, the slider 603 moves vertically up and down on the threaded rod 602, thereby driving the connecting plate 604 and the clamping mechanism 7 thereon to perform lifting operations, thereby realizing the lifting and dipping treatment of the material in the dipping tank 10.

[0026] Furthermore, the top end of the threaded rod 602 passes through the mounting plate 4 and is fixedly connected to a driving wheel 605. A belt 8 is sleeved between two adjacent driving wheels 605. A driving assembly 9 is provided on the top of the mounting plate 4. The output end of the driving assembly 9 is fixedly connected to one of the driving wheels 605. One of the driving wheels 605 is driven to rotate by the driving assembly 9. Through the transmission action of the belt 8, all the driving wheels 605 rotate synchronously, thereby driving all the threaded rods 602 to rotate synchronously, realizing the synchronous lifting and lowering operation of all the clamping mechanisms 7, and improving production efficiency.

[0027] Furthermore, the clamping mechanism 7 includes a cylinder 701, a telescopic rod 702, a fixed block 703, a pull block 704, a clamping arm 705, a connecting rod 706, a side plate 707 and an elastic clamping block 708. The cylinder 701 is fixedly mounted on the connecting plate 604. A telescopic rod 702 is arranged on the side of the cylinder 701 away from the mounting plate 4. A fixed block 703 is sleeved on the telescopic rod 702. The end of the telescopic rod 702 away from the cylinder 701 is fixedly connected to the pull block 704. Clamping arms 705 are arranged on both sides of the pull block 704. The left and right ends of the pull block 704 are rotatably connected to the connecting rod 706. The pull block 704 is movably connected to the clamping arm 705 through a connecting rod 706, and the left and right sides of the fixed block 703 are fixedly connected with side plates 707, and the clamping arm 705 is rotatably connected to the side plate 707. The left end of the clamping arm 705 is fixedly connected with an elastic clamping block 708, and the telescopic rod 702 is driven by the cylinder 701 to perform telescopic operations, so that the pulling block 704 drives the connecting rod 706 and the clamping arm 705 to move, thereby realizing the clamping and releasing operations of the material. At the same time, the setting of the elastic clamping block 708 can increase the clamping force of the clamping arm 705 on the material to prevent the material from falling off during the impregnation process.

[0028] Furthermore, an immersion chamber 12 is provided inside the immersion tank 10, and a liquid inlet 13 and a liquid discharge port 14 connected to the immersion chamber 12 are provided on the side wall of the immersion tank 10. Insulating treatment liquid is added into the immersion chamber 12 through the liquid inlet 13, and the treated liquid is discharged through the liquid discharge port 14, thereby achieving insulation treatment of the material. At the same time, the setting of the liquid inlet 13 and the liquid discharge port 14 can also facilitate the cleaning and maintenance of the immersion tank 10.

[0029] The working principle of the utility model is as follows: when in use, the material to be processed is first placed on the conveying mechanism 101, and is conveyed between the elastic clamping blocks 708 of the clamping mechanism 7 through the conveyor belt 102, and the telescopic rod 702 is driven by the cylinder 701 to perform telescopic operation, so that the pull block 704 drives the connecting rod 706 and the clamping arm 705 to move, thereby clamping the material, and then the mounting plate 4 is driven by the rotating base 3 to rotate on the mounting frame 2, so that the clamping mechanism 7 moves to the top of the immersion tank 10 when the mounting plate 4 rotates, and then, one of the driving wheels 605 is driven to rotate through the driving component 9, and all the driving wheels 605 are rotated synchronously through the transmission action of the belt 8. The rotating base 3 drives the mounting plate 4 to rotate again, so that the clamping mechanism 7 drives the material after the impregnation and insulation treatment to move to the top of the conveying mechanism 1, and the material is placed on the conveyor belt 102 under the drive of the lifting mechanism 6, and the telescopic rod 702 is driven by the cylinder 701 to perform a reverse telescopic operation, thereby releasing the clamping of the material, and completing the entire insulation treatment process.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A motor coil insulation treatment device, comprising a conveying mechanism (1), characterized in that: The rear side of the conveying mechanism (1) is fixedly connected to a mounting frame (2), a rotating base (3) is rotatably connected to the center of the mounting frame (2), a mounting plate (4) is fixedly connected to the top of the rotating base (3), the mounting plate (4) is rotatably connected to the mounting frame (2) through the rotating base (3), a plurality of mounting grooves (5) are fixedly provided at equal intervals inside the mounting plate (4), a lifting mechanism (6) and a clamping mechanism (7) are provided inside the plurality of mounting grooves (5), an immersion tank (10) is provided at the rear side of the mounting frame (2), and support legs (11) are fixedly connected to the corners of the bottom of the immersion tank (10).

2. The motor coil insulation treatment device according to claim 1, characterized in that: The conveying mechanism (1) comprises a support frame (101) and a conveying belt (102); the conveying belt (102) is arranged on the top of the support frame (101).

3. The motor coil insulation treatment device according to claim 1, characterized in that: The lifting mechanism (6) comprises a bearing seat (601), a threaded rod (602), a slider (603) and a connecting plate (604); the bearing seat (601) is fixedly connected to the upper and lower ends of the mounting groove (5); the threaded rod (602) is rotatably connected inside the threaded rod (602); the slider (603) is threadedly connected to the threaded rod (602); and the connecting plate (604) is fixedly connected to the side of the slider (603) away from the mounting plate (4).

4. The motor coil insulation treatment device according to claim 3, characterized in that: The top end of the threaded rod (602) passes through the mounting plate (4) and is fixedly connected to a driving wheel (605); a belt (8) is sleeved between two adjacent driving wheels (605); a driving assembly (9) is arranged on the top of the mounting plate (4); and an output end of the driving assembly (9) is fixedly connected to one of the driving wheels (605).

5. The motor coil insulation treatment device according to claim 4, characterized in that: The clamping mechanism (7) comprises a cylinder (701), a telescopic rod (702), a fixed block (703), a pulling block (704), a clamping arm (705), a connecting rod (706), a side plate (707) and an elastic clamping block (708); the cylinder (701) is fixedly mounted on the connecting plate (604); a telescopic rod (702) is disposed on a side of the cylinder (701) away from the mounting plate (4); a fixed block (703) is sleeved on the telescopic rod (702); and an end of the telescopic rod (702) away from the cylinder (701) is provided with a fixing block (703). A pulling block (704) is fixedly connected thereto, and clamping arms (705) are arranged on the left and right sides of the pulling block (704), and the left and right ends of the pulling block (704) are rotatably connected to connecting rods (706), and the pulling block (704) is movably connected to the clamping arms (705) via the connecting rods (706), and the left and right sides of the fixed block (703) are fixedly connected to side plates (707), and the clamping arms (705) are rotatably connected to the side plates (707), and the left end of the clamping arm (705) is fixedly connected to an elastic clamping block (708).

6. The motor coil insulation treatment device according to claim 1, characterized in that: An immersion chamber (12) is provided inside the immersion tank (10), and a liquid inlet (13) and a liquid outlet (14) which are in communication with the immersion chamber (12) are provided on the side wall of the immersion tank (10).

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