Efficient emulsifying equipment for chemical materials

Abstract

The utility model provides efficient chemical material emulsifying equipment which comprises a base, an electric rotating table is fixedly mounted on the base, a supporting table is fixedly mounted at the output end of the electric rotating table, and a plurality of emulsifying tanks are uniformly and fixedly mounted on the supporting table in an annular array shape; a stirring mechanism is fixedly mounted in the emulsifying tank through bolts; a control box is fixedly mounted on the supporting table; the feeding device can be lifted to each emulsifying tank for feeding, so that after the raw materials in one emulsifying tank are emulsified by the driving mechanism, the next emulsifying tank filled with the raw materials can be emulsified immediately, and therefore, the time waste is reduced, and the whole device is more flexible and efficient.

Description

Technical Field

[0001] The utility model relates to the field of chemical material processing, and in particular to a high-efficiency emulsification device for chemical materials. Background Art

[0002] Chemical material high-efficiency emulsification equipment is a kind of equipment specially used to evenly mix two or more immiscible liquids and form a dispersed phase with fine particle size to prepare high-quality emulsions. This equipment has a wide range of applications in the chemical industry, especially in the production of chemical materials such as coatings, paints, and inks.

[0003] Although there are many different types of high-efficiency emulsification equipment for chemical materials on the market, during the use of the existing high-efficiency emulsification equipment for chemical materials, a new batch of chemical materials can be added to the emulsification equipment only after the emulsified chemical materials are discharged. During this period, a lot of waiting time will be wasted, which will affect the processing efficiency.

[0004] Therefore, it is very necessary to invent a kind of chemical material efficient emulsification equipment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a technical solution adopted by a chemical material efficient emulsification equipment: a chemical material efficient emulsification equipment, comprising a base, wherein: an electric rotating table is fixedly installed on the base, and a support table is fixedly installed on the output end of the electric rotating table, and a plurality of emulsification tanks are evenly fixedly installed in a circular array on the support table; a stirring mechanism is fixedly installed in the emulsification tank by bolts; a control box is fixedly installed on the support table;

[0006] Preferably, a gantry is fixedly mounted on the base, and two driving mechanisms and two feeding pipes are evenly fixedly mounted on the gantry, and the two driving mechanisms are located between the two feeding pipes; the driving mechanisms and the feeding pipes are both located above the emulsification tank;

[0007] Preferably, the stirring mechanism comprises a cover plate, a support plate and a rotating shaft, and the cover plate and the support plate are fixedly connected via a plurality of positioning posts, and the plurality of positioning posts are arranged in a ring array; the rotating shaft is rotatably installed between the cover plate and the support plate, and the rotating shaft is coaxial with the cover plate and the support plate; a cage is fixedly installed on the bottom surface of the support plate; the cover plate is fixedly connected to the top end of the emulsification tank;

[0008] Preferably, the top end of the rotating shaft passes through the upper surface of the cover plate, and the bottom end of the rotating shaft passes through the bottom surface of the supporting plate and is in the cage, and an impeller is fixedly installed at the bottom end of the rotating shaft; the impeller is in the cage, and the impeller and the cage are rotatably connected; the top end of the rotating shaft is fixedly installed with a hexagonal sleeve;

[0009] Preferably, the support plate, positioning column, rotating shaft, cage and impeller are all located inside the emulsification tank;

[0010] Preferably, the driving mechanism comprises an electric push rod, and the electric push rod is fixedly mounted on the gantry, and a motor is fixedly mounted on the output end of the electric push rod; a hexagonal head matching the hexagonal sleeve is fixedly mounted on the output end of the motor, and the hexagonal head is plug-in connected to the corresponding hexagonal sleeve, and the hexagonal head is located above the hexagonal sleeve;

[0011] Preferably, the electric rotating table, the electric push rod and the motor are communicatively connected to a controller inside the control box.

[0012] Preferably, a feed port is provided on the surface of the cover plate, and a feed pipe is fixedly installed above the outside of the feed port of the cover plate, and the feed pipe is connected with the feed port; the feed pipe is located below the loading pipe.

[0013] Preferably, a through hole is formed through the center of the cover plate and the support plate, and a bearing is fixedly installed in the through holes of the cover plate and the support plate; the top end of the rotating shaft passes through the bearing in the cover plate, and the bottom end of the rotating shaft passes through the bearing in the support plate, and the rotating shaft is fixedly connected to the inner ring of the bearing.

[0014] Preferably, an annular cavity is provided at the output end of the electric rotating table.

[0015] Preferably, the support platform is provided with a plurality of mounting holes evenly distributed in a circular array from top to bottom, and a support column is fixedly installed at the center of the bottom of the support platform, and the bottom end of the support column is fixedly connected to the center of the output end of the electric rotating table; the emulsification tank is fixedly installed in the corresponding mounting hole.

[0016] Preferably, the gantry includes a support plate, and two mounting holes one and two mounting holes two are evenly distributed through the surface of the support plate, and columns are fixedly installed at both ends of the support plate; the electric push rod is fixedly installed in the corresponding mounting hole one, and the output end of the electric push rod leaks out from the corresponding mounting hole one; the column is fixedly connected to the base; the feeding pipe is fixedly installed in the corresponding mounting hole two, and the bottom end of the feeding pipe leaks out from the corresponding mounting hole two; a control panel is fixedly installed on one of the columns, and the control panel is communicatively connected with the controller inside the control box.

[0017] Preferably, a corresponding discharge pipe is provided at the bottom of the emulsification tank, and the discharge pipe leaks out from the mounting hole, and a valve is fixedly mounted on the discharge pipe.

[0018] Compared with the prior art, the advantages of the utility model are:

[0019] The overall arrangement of the utility model can advance the loading of materials into each emulsifying tank, so that after the driving mechanism completes the emulsification of the raw materials in one emulsifying tank, the next emulsifying tank containing the raw materials can be emulsified immediately, thus reducing the waste of time and making the whole more flexible and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the explosion structure of the utility model.

[0021] Figure 2 It is a schematic diagram of the explosion structure of the emulsification tank and the stirring mechanism of the utility model.

[0022] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.

[0023] Figure 4 It is a schematic diagram of the overall structure of the utility model.

[0024] In the figure:

[0025] Base 1, electric rotating table 2, support table 3, mounting hole 31, support column 32, emulsifying tank 4, cover plate 41, support plate 42, positioning column 43, bearing 44, rotating shaft 45, hexagonal sleeve 46, cage 47, feed pipe 48, support plate 5, mounting hole 151, column 6, electric push rod 7, motor 71, hexagonal head 72, feeding pipe 8, control box 9, control panel 10, ring cavity 11. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0027] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0028] The utility model is further described below in conjunction with the accompanying drawings: Embodiment 1

[0029] Reference Figure 1-4 , a chemical material efficient emulsification equipment, including a base 1, wherein: an electric rotating table 2 is fixedly installed on the base 1, and the electric rotating table 2 is set to drive each emulsification tank 4 to rotate, so that the hexagonal sleeve 46 and the feeding pipe 48 on each emulsification tank 4 correspond to the driving mechanism and the feeding pipe 8 in sequence and in an orderly manner, and a support table 3 is fixedly installed on the output end of the electric rotating table 2, and the stability of each emulsification tank 4 can be ensured by the setting of the support table 3. A plurality of emulsification tanks 4 are evenly fixedly installed in a circular array on the support table 3, and the chemical materials that need to be emulsified can be stored in advance by the setting of the emulsification tank 4; a stirring mechanism is fixedly installed in the emulsification tank 4 by bolts, and the stirring mechanism can quickly realize the clutch between the driving mechanism and the emulsification tank 4, so as to emulsify the chemical materials in the emulsification tank 4; a control box 9 is fixedly installed on the support table 3;

[0030] A gantry is fixedly installed on the base 1. The gantry is set to ensure the stability of the driving mechanism and the feeding pipe 8. When the electric rotating table 2 drives each emulsification tank 4 to rotate, the driving mechanism and the feeding pipe 8 can correspond to the hexagonal sleeve 46 and the feeding pipe 48 on each emulsification tank 4. Two driving mechanisms and two feeding pipes 8 are evenly fixedly installed on the gantry. The two driving mechanisms are alternately operated to avoid the problem of one driving mechanism being easily heated when it is always running. The two driving mechanisms are located between the two feeding pipes 8. The setting of the feeding pipe 8 can transport the required chemical materials to the corresponding emulsification tank 4. The driving mechanism and the feeding pipe 8 are both located above the emulsification tank 4.

[0031] The stirring mechanism includes a cover plate 41, a support plate 42 and a rotating shaft 45, and the cover plate 41 and the support plate 42 are fixedly connected by a plurality of positioning columns 43. The stability of the rotating shaft 45 can be ensured by the arrangement of the cover plate 41, the positioning columns 43 and the support plate 42, and the plurality of positioning columns 43 are arranged in a ring array; the rotating shaft 45 is rotatably installed between the cover plate 41 and the support plate 42, and the rotating shaft 45 is coaxial with the cover plate 41 and the support plate 42. Through the arrangement of the rotating shaft 45, the impeller can be driven to rotate under the drive of the driving mechanism, thereby emulsifying the chemical materials inside the emulsification tank 4; the bottom surface of the support plate 42 is fixedly installed with a cage 47; the cover plate 41 is fixedly connected to the top of the emulsification tank 4;

[0032] The top end of the rotating shaft 45 passes through the upper surface of the cover plate 41, and the bottom end of the rotating shaft 45 passes through the bottom surface of the support plate 42 and is in the cage 47. The bottom end of the rotating shaft 45 is fixedly installed with an impeller. Through the arrangement of the impeller and the cage 47, the chemical materials inside the emulsification tank 4 can be fully emulsified; the impeller is in the cage 47, and the impeller and the cage 47 are rotatably connected; the top end of the rotating shaft 45 is fixedly installed with a hexagonal sleeve 46. Through the arrangement of the hexagonal sleeve 46, the hexagonal head 72 on the driving mechanism can be clutched;

[0033] The support plate 42, the positioning column 43, the rotating shaft 45, the cage 47 and the impeller are all located inside the emulsification tank 4;

[0034] The driving mechanism includes an electric push rod 7, through the setting of the electric push rod 7, the corresponding hexagonal head 72 and the corresponding hexagonal sleeve 46 can be driven to engage and disengage, and the electric push rod 7 is fixedly installed on the gantry, and the output end of the electric push rod 7 is fixedly installed with a motor 71, through the setting of the motor 71, the hexagonal head 72 can be driven to rotate, so that the hexagonal head 72 drives the corresponding rotating shaft 45 to rotate; the output end of the motor 71 is fixedly installed with a hexagonal head 72 matching the hexagonal sleeve 46, and the hexagonal head 72 is plug-in connected to the corresponding hexagonal sleeve 46, and the hexagonal head 72 is located above the hexagonal sleeve 46;

[0035] The electric rotating table 2, the electric push rod 7 and the motor 71 are connected to the controller in the control box 9 for communication; the controller adopts the existing technology, such as the single chip microcomputer in the existing technology, so it will not be described in detail here.

[0036] A feed port is provided on the surface of the cover plate 41, and a feed pipe 48 is fixedly installed above the outside of the feed port of the cover plate 41, and the feed pipe 48 is connected to the feed port; the feed pipe 48 is located below the loading pipe 8; through the setting of the feed port and the feed pipe 48, it is convenient for the loading pipe 8 to transport chemical materials into the emulsification tank 4.

[0037] A through hole is formed through the center of the cover plate 41 and the support plate 42, and a bearing 44 is fixedly installed in the through holes of the cover plate 41 and the support plate 42. The arrangement of the bearing 44 can ensure the stability and smoothness of the rotating shaft 45 during rotation; the top end of the rotating shaft 45 passes through the bearing 44 in the cover plate 41, and the bottom end of the rotating shaft 45 passes through the bearing 44 in the support plate 42, and the rotating shaft 45 is fixedly connected to the inner ring of the bearing 44.

[0038] An annular cavity 11 is provided at the output end of the electric rotating table 2 . The annular cavity 11 can collect chemical materials dripping from the discharge pipe at the bottom of the emulsification tank 4 .

[0039] The support platform 3 is evenly distributed with a number of mounting holes 31 in a circular array from top to bottom. The setting of the mounting holes 31 can provide an installation space for the emulsification tank 4 and ensure the stability of the emulsification tank 4. A support column 32 is fixedly installed at the center of the bottom of the support platform 3. The setting of the support column 32 can allow a discharge pipe at the bottom of the emulsification tank 4 to have a certain distance from the output end of the electric rotating table 2 for discharge. The bottom end of the support column 32 is fixedly connected to the center of the output end of the electric rotating table 2; the emulsification tank 4 is fixedly installed in the corresponding mounting hole 31.

[0040] The gantry includes a support plate 5, and the surface of the support plate 5 is evenly penetrated with two mounting holes 1 51 and two mounting holes 2, and columns 6 are fixedly installed at both ends of the support plate 5. The arrangement of the support plate 5 and the columns 6 can ensure the stability of the electric push rod 7 and the feeding tube 8; the electric push rod 7 is fixedly installed in the corresponding mounting hole 1 51, and the arrangement of the mounting hole 1 51 facilitates the disassembly and assembly of the driving mechanism, and the output end of the electric push rod 7 leaks out from the corresponding mounting hole 1 51; the column 6 is fixedly connected to the base 1; the feeding tube 8 is fixedly installed in the corresponding mounting hole 2, and the arrangement of the mounting hole 2 facilitates the disassembly and assembly of the feeding tube 8, and the bottom end of the feeding tube 8 leaks out from the corresponding mounting hole 2; a control panel 10 is fixedly installed on one of the columns 6, and the control panel 10 is communicatively connected with the controller inside the control box 9.

[0041] A corresponding discharge pipe is provided at the bottom of the emulsification tank 4 so that the chemical materials emulsified inside the emulsification tank 4 can be discharged, and the discharge pipe leaks out from the mounting hole 31. A valve is fixedly installed on the discharge pipe so as to control the on-off of the discharge pipe.

[0042] In this embodiment, in the initial state, materials are first fed into all the emulsification tanks 4 at one time and in an orderly manner through the feeding pipes 8. When feeding, the two feeding pipes 8 are respectively connected to the external chemical material feeding equipment, and only one of the feeding pipes 8 is responsible for feeding; then the electric rotating table 2 drives each emulsification tank 4 to rotate, and the feeding pipe 48 on each emulsification tank 4 rotates to the bottom of the feeding pipe 8 and stops rotating, so that the materials can be fed into each emulsification tank 4 in an orderly manner;

[0043] After all the emulsification tanks 4 are loaded, the electric rotating table 2 drives each emulsification tank 4 to rotate, so that the hexagonal sleeve 46 on each emulsification tank 4 moves to the bottom of one of the driving mechanism hexagonal heads 72 and stops rotating; then the corresponding electric push rod 7 drives the hexagonal head 72 to be inserted into the hexagonal sleeve 46, so that the motor 71 drives the rotating shaft 45 to rotate, thereby emulsifying the chemical materials in the emulsification tank 4;

[0044] After the emulsification is completed, the electric push rod 7 can be reset, and the electric rotating table 2 can continue to drive each emulsification tank 4 to rotate, and the chemical materials in the next emulsification tank 4 can be emulsified in the above manner; during the emulsification process, the emulsified chemical materials can be discharged through the discharge pipe; when the emulsification tank 4 that discharges the chemical materials moves to the bottom of the corresponding feeding pipe 8, the feeding can continue;

[0045] After one of the driving mechanisms has been running for a period of time, the other driving mechanism can be switched to run in the above manner, and finally the two can be run alternately in this manner.

[0046] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A chemical material high-efficiency emulsification equipment, characterized by: It comprises a base (1), wherein: an electric rotating table (2) is fixedly mounted on the base (1), and a support table (3) is fixedly mounted on the output end of the electric rotating table (2), and a plurality of emulsification tanks (4) are evenly and fixedly mounted on the support table (3); a stirring mechanism is fixedly mounted in the emulsification tank (4); and a control box (9) is fixedly mounted on the support table (3); A gantry is fixedly mounted on the base (1), and two driving mechanisms and two feeding pipes (8) are evenly and fixedly mounted on the gantry, the two driving mechanisms being located between the two feeding pipes (8); the driving mechanisms and the feeding pipes (8) are both located above the emulsification tank (4); The stirring mechanism comprises a cover plate (41), a support plate (42) and a rotating shaft (45), and the cover plate (41) and the support plate (42) are fixedly connected via a plurality of positioning columns (43); the rotating shaft (45) is rotatably mounted between the cover plate (41) and the support plate (42); a cage (47) is fixedly mounted on the bottom surface of the support plate (42); the cover plate (41) is fixedly connected to the top end of the emulsification tank (4); The top end of the rotating shaft (45) passes through the upper surface of the cover plate (41), and the bottom end of the rotating shaft (45) passes through the bottom surface of the support plate (42) and is located in the cage (47); an impeller is fixedly mounted on the bottom end of the rotating shaft (45); the impeller is in the cage (47), and the impeller and the cage (47) are rotatably connected; and a hexagonal sleeve (46) is fixedly mounted on the top end of the rotating shaft (45); The support plate (42), the positioning column (43), the rotating shaft (45), the cage (47) and the impeller are all located inside the emulsification tank (4); The driving mechanism comprises an electric push rod (7), and the electric push rod (7) is fixedly mounted on the gantry, and a motor (71) is fixedly mounted on the output end of the electric push rod (7); a hexagonal head (72) matching the hexagonal sleeve (46) is fixedly mounted on the output end of the motor (71), and the hexagonal head (72) is pluggably connected to the corresponding hexagonal sleeve (46), and the hexagonal head (72) is located above the hexagonal sleeve (46); The electric rotating platform (2), the electric push rod (7) and the motor (71) are communicatively connected to a controller inside the control box (9).

2. A chemical material high-efficiency emulsification equipment as claimed in claim 1, characterized in that: A feed port is provided on the surface of the cover plate (41), and a feed pipe (48) is fixedly installed above the outside of the feed port of the cover plate (41), the feed pipe (48) being in communication with the feed port; the feed pipe (48) is located below the loading pipe (8).

3. A chemical material efficient emulsification equipment as claimed in claim 2, characterized in that: A through hole is formed through the center of each of the cover plate (41) and the support plate (42), and a bearing (44) is fixedly installed in each of the through holes of the cover plate (41) and the support plate (42); the top end of the rotating shaft (45) passes through the bearing (44) in the cover plate (41), and the bottom end of the rotating shaft (45) passes through the bearing (44) in the support plate (42), and the rotating shaft (45) is fixedly connected to the inner ring of the bearing (44).

4. The high-efficiency emulsification equipment for chemical materials according to claim 1, characterized in that: An annular cavity (11) is provided at the output end of the electric rotating table (2).

5. The high-efficiency emulsification equipment for chemical materials according to claim 1, characterized in that: The support platform (3) is evenly distributed with a plurality of mounting holes (31), and a support column (32) is fixedly mounted on the bottom of the support platform (3), the bottom end of the support column (32) being fixedly connected to the output end of the electric rotating platform (2); the emulsification tank (4) is fixedly mounted in the corresponding mounting hole (31).

6. The high-efficiency emulsification equipment for chemical materials according to claim 1, characterized in that: The gantry comprises a support plate (5), and the surface of the support plate (5) is evenly penetrated with two mounting holes one (51) and two mounting holes two, and a column (6) is fixedly mounted on each of the two ends of the support plate (5); the electric push rod (7) is fixedly mounted in the corresponding mounting hole one (51), and the output end of the electric push rod (7) leaks out of the corresponding mounting hole one (51); the column (6) is fixedly connected to the base (1); the feeding pipe (8) is fixedly mounted in the corresponding mounting hole two, and the bottom end of the feeding pipe (8) leaks out of the corresponding mounting hole two; a control panel (10) is fixedly mounted on one of the columns (6), and the control panel (10) is communicatively connected to a controller inside a control box (9).

7. The high-efficiency emulsification equipment for chemical materials according to claim 1, characterized in that: A corresponding discharge pipe is provided at the bottom of the emulsification tank (4), and the discharge pipe leaks out of the mounting hole (31), and a valve is fixedly mounted on the discharge pipe.

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