Continuous quantitative adding device for activated carbon
By designing a continuous quantitative addition device for activated carbon, the combination of a stirring barrel and a metering pump can achieve accurate and continuous addition of activated carbon, which solves the problems of instability and labor intensity of traditional addition methods, and improves the quality and production efficiency of electrolytic copper foil , and the stability of the device is improved through intelligent control and thermal insulation structure.
Patent Information
- Application Number
- CN202420945956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the process of electrolytic copper foil processing, the traditional manual and regular addition method of activated carbon has problems such as unstable process control, inaccurate addition amount, high labor intensity and difficult to clean up, which affects the quality and production efficiency of electrolytic copper foil.
A continuous quantitative addition device for activated carbon is designed, including a stirring barrel, pumping pipeline, metering pump and timing controller. The continuous quantitative addition of activated carbon is achieved through the stirring barrel and the pumping of the metering pump, ensuring the accurate and The timing is continuous, and the uniform dispersion and adsorption effect of activated carbon is improved through the agitating motor and the thermal insulation structure.
The precise and continuous addition of activated carbon is achieved, the labor intensity of employees is reduced, the quality and production efficiency of electrolytic copper foil is improved, and the stability and intelligence of the device are improved through intelligent control and thermal insulation structure.
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Figure CN222305460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic copper foil processing, in particular to a continuous quantitative adding device for activated carbon. Background Art
[0002] Activated carbon plays an important role in the processing of electrolytic copper foil. Due to its porosity and high specific surface area, activated carbon can effectively adsorb impurities in the electrolyte, including organic matter, metal ions, etc., during the circulation of the electrolyte. This adsorption can not only purify the electrolyte and improve the electrolysis efficiency, but also reduce the color and turbidity in the electrolyte, thereby increasing the service life of the equipment.
[0003] In actual operation, activated carbon is usually prepared with water and added to the diatomaceous earth filter, so that when the electrolyte to be filtered passes through the diatomaceous earth filter, organic matter, arsenic and other impurities in the electrolyte are filtered out, thereby achieving a filtering effect. However, it should be noted that the adsorption capacity of activated carbon is limited, so it is necessary to add activated carbon to the filter regularly. The traditional method of adding activated carbon is manual and regular addition, which has unstable process control and cannot ensure that the amount of activated carbon added is accurate and continuous in time. At the same time, there are also problems such as high labor intensity of employees and difficulty in cleaning due to the strong adhesion of activated carbon, which affects the quality and production efficiency of electrolytic copper foil. Utility Model Content
[0004] The technical problem solved by the utility model is to provide a continuous quantitative addition device of activated carbon to solve the defects in the above technical background.
[0005] The technical problem solved by the utility model is achieved by the following technical solutions:
[0006] A continuous quantitative addition device for activated carbon, comprising a stirring barrel and a pumping pipeline;
[0007] The top surface of the mixing barrel is open and provided with a feeding port, and the bottom of the mixing barrel is provided with a discharging port; a stirrer for stirring and batching the materials is provided in the barrel cavity of the mixing barrel;
[0008] The front end of the pumping pipeline is connected to the discharge port of the mixing barrel and the rear end is connected to the diatomaceous earth filter. A metering pump is arranged on the pumping pipeline, and the continuous quantitative addition of the material stirred in the mixing barrel is achieved by opening the metering pump at intervals.
[0009] As a further limitation, the feeding port is covered by a hinged cover.
[0010] As a further limitation, the bottom of the mixing barrel is placed upright by a bracket to maintain the structural stability of the mixing barrel when it is in operation.
[0011] As a further limitation, the stirring barrel is provided with a stirrer assembly frame at the upper part, and a stirring motor is assembled through the stirrer assembly frame, and the stirring motor is connected to the rotating shaft with the stirrer at the lower part, and drives the stirrer by driving the rotating shaft;
[0012] The stirring motor is a variable frequency motor;
[0013] The stirrer is a paddle stirrer.
[0014] As a further limitation, the device also includes an activated carbon tank, a water supply pipeline and a dosing device, the activated carbon tank is connected to the feeding port of the mixing barrel through a feeding pipeline with a powder pump, and the water supply pipeline is connected to the feeding port of the mixing barrel; the dosing device is connected to the powder pump and the water supply pipeline to control and adjust the feeding ratio of the activated carbon tank and the water supply pipeline.
[0015] As a further limitation, the metering pump is connected to a timing controller or a built-in timing controller, and the device controls the feeding frequency of the metering pump through the timing controller.
[0016] As a further limitation, the mixing barrel is also provided with a heat-insulating structure, and the heat-insulating structure is preferably a heat-insulating interlayer or an electric heating unit.
[0017] Beneficial effects: The utility model is a continuous quantitative addition device for activated carbon. It can realize the continuous quantitative addition of activated carbon suspension solution to diatomaceous earth filter under stirring state through the combination of continuous stirring of the stirring barrel and the pumping pipeline with a metering pump, and then cooperate with the diatomaceous earth filter to realize the effective filtration of activated carbon in the electrolyte circulation process. The device has a simple structure and is easy to operate. It can not only ensure the accurate addition amount of activated carbon and keep it continuous in time, but also can make the activated carbon powder evenly dispersed in the water through continuous stirring without deposition and sticking to the bottom of the barrel. At the same time, it can also reduce the labor intensity of employees by reducing the number of single preparations, thereby effectively improving the quality and production efficiency of electrolytic copper foil. At the same time, through the design of the timing controller and the insulation structure, the intelligence and stability of the device are further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a preferred embodiment of the utility model.
[0019] Among them: 1. stirring motor; 2. surface cover; 3. stirring barrel; 4. stirring shaft; 5. agitator; 6. discharge port; 7. metering pump. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.
[0021] See also Figure 1 A preferred embodiment of a continuous quantitative addition device for activated carbon is provided. In this embodiment, the device is used to filter the electrolyte of the electrolytic copper foil during the circulation process, and the activated carbon used for the filtering operation utilizes the pore size and the permeability of organic matter passing through the pores to achieve the adsorption purpose.
[0022] The device includes a stirring barrel 3, which is a vertical structure. The lower part of the stirring barrel 3 can be held in position by a stand or a fixed seat. The top of the stirring barrel 3 is open, and a fixed cover is provided at the opening position. A feeding port is provided on one side of the fixed cover. A surface cover 2 is hingedly connected to the feeding port to facilitate closing and opening of the feeding port, thereby adding activated carbon and observing the inside of the stirring barrel 3.
[0023] Inside the mixing barrel 3, an agitator 5 is provided, and the agitator 5 is connected to the agitator motor 1 through the agitator shaft 4. The agitator motor 1 is fixedly assembled on the top surface of the fixed cover plate of the mixing barrel 3 through the motor bracket, drives the agitator shaft 4 to rotate, and then drives the agitator 5 to perform a stirring operation. The structure of the agitator 5 can adopt a paddle-type design to better achieve uniform mixing of activated carbon powder and water. At the same time, the agitator motor 1 adopts a variable frequency motor, and the stirring speed can be adjusted as needed, so as to better control the dispersion effect of the activated carbon.
[0024] The agitator 5 structure in the mixing barrel 3 keeps stirring during operation to ensure the suspension of the activated carbon powder in the water, and ensures that the activated carbon powder is uniform in the water without being deposited and sticking to the bottom of the mixing barrel 3, so as to facilitate daily cleaning by employees, and effectively avoid pipeline blockage caused by uneven distribution when the activated carbon is injected.
[0025] In another embodiment, the device may also be provided with a raw material batching structure, which includes an activated carbon tank, a water supply pipeline and a batching device; the activated carbon tank is connected to the feeding port of the mixing barrel 3 through a feeding pipeline with a powder pump, and the water supply pipeline is connected to the feeding port of the mixing barrel 3, and the batching device is an electrically controlled structure, which is electrically connected to and controlled by the powder pump on the feeding pipeline and the water pump on the water supply pipeline. The batching device can control the feeding amount of the powder pump and the water supply pipeline by controlling the opening degree and opening time of the powder pump and the water pump according to the set ratio, thereby achieving a precise ratio of activated carbon and water.
[0026] The bottom of the mixing barrel 3 is provided with a discharge port 6, which is connected to the diatomaceous earth filter through a pumping pipeline. The pumping pipeline is provided with a metering pump 7, which can control the feeding frequency by manual control, thereby realizing continuous quantitative addition of activated carbon.
[0027] In another embodiment, the metering pump 7 can also be connected to a timing controller or have a built-in timing controller to automatically implement the above-mentioned manual control operation through the timing controller, so as to accurately control the feeding time and feeding amount of the metering pump 7 while further improving the intelligence and stability of the device.
[0028] In addition, considering that the adsorption capacity of activated carbon is related to the solution temperature, the higher the solution temperature, the stronger the adsorption capacity of activated carbon; but when the solution temperature reaches above 30°C, the adsorption capacity reaches its limit and tends to gradually decrease. The stirring barrel 3 can be temperature controlled to ensure that the temperature of the solution entering the diatomaceous earth filter is around 30°C. A heat preservation structure can also be provided on the stirring barrel 3, which can be a heat preservation interlayer or an electric heating unit. The heat preservation interlayer heats and stirs the stirring barrel 3 by providing heat preservation material on the outer wall of the stirring barrel 3, thereby maintaining a uniform dispersion state of the activated carbon in the water.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the scope of protection of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the scope of protection defined by the claims attached to this application.
Claims
1. A continuous quantitative addition device for activated carbon, characterized in that: Including mixing tank and pumping pipeline; The top surface of the mixing barrel is open and provided with a feeding port, and the bottom of the mixing barrel is provided with a discharging port; a stirrer for stirring and batching the materials is provided in the barrel cavity of the mixing barrel; The front end of the pumping pipeline is connected to the discharge port of the mixing barrel and the rear end is connected to the diatomaceous earth filter. A metering pump is arranged on the pumping pipeline, and the continuous quantitative addition of the material stirred in the mixing barrel is achieved by opening the metering pump at intervals.
2. The continuous quantitative addition device of activated carbon according to claim 1, characterized in that: The feeding port is covered by a hinged cover.
3. The continuous quantitative addition device of activated carbon according to claim 1, characterized in that: The bottom of the mixing barrel is placed upright by a bracket.
4. The continuous quantitative addition device of activated carbon according to claim 1, characterized in that: The stirring barrel is provided with a stirrer assembly frame at the top, and a stirring motor is assembled through the stirrer assembly frame. The stirring motor is connected to a rotating shaft with the stirrer at the bottom, and the stirrer is driven by driving the rotating shaft.
5. The continuous quantitative addition device of activated carbon according to claim 4, characterized in that: The stirring motor is a variable frequency motor.
6. The continuous quantitative addition device of activated carbon according to claim 4, characterized in that: The stirrer is a paddle stirrer.
7. The continuous quantitative addition device of activated carbon according to claim 1, characterized in that: The device also includes an activated carbon tank, a water supply pipeline and a dosing device. The activated carbon tank is connected to the feeding port of the mixing barrel through a feeding pipeline with a powder pump, and the water supply pipeline is connected to the feeding port of the mixing barrel; the dosing device is connected to the powder pump and the water supply pipeline to control and adjust the feeding ratio of the activated carbon tank and the water supply pipeline.
8. The device for continuous quantitative addition of activated carbon according to claim 1, characterized in that: The metering pump is connected to a timing controller or a built-in timing controller, and the device controls the feeding frequency of the metering pump through the timing controller.
9. The continuous quantitative addition device of activated carbon according to claim 1, characterized in that: The mixing barrel is also provided with a heat-insulating interlayer or an electric heating unit as a heat-insulating structure.