Blade soil cleaning device for mixing pile machine

By designing a blade cleaning device for mixing pile machines, combined with water flow flushing and rotary brushing, the problems of low efficiency and sewage pollution during the blade cleaning process of mixing pile machines are solved, and efficient cleaning and sewage recovery are achieved.

CN222306627UActive Publication Date: 2025-01-07HUBEI QINGYAN INTELLIGENT PILING CO LTD
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Patent Information

Application Number
CN202420999862.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-07
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The cleaning process of existing mixer blades is time-consuming and labor-intensive, inefficient and easy to contaminate the construction site, and the water spray cannot be collected, resulting in sewage overflow.

Method used

A blade cleaning device including a cleaning cylinder, a brush holder and a driving assembly is designed, and the cleaning is carried out by combining a high-pressure water flow and a rotary brush. The cleaning cylinder is equipped with a water inlet pipe and a drain pipe, and the inner cylinder is equipped with a water spray port and a rotating table. The drive assembly drives the brush holder to rotate through the transmission assembly to achieve water flow flushing and rotary brushing.

Benefits of technology

It improves the cleaning effect and efficiency of the mixing pile blades, can effectively gather and recycle cleaning water, and prevent sewage from overflowing to pollute the construction site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a blade soil cleaning device for a mixing pile machine, which relates to the technical field of mixing pile construction devices and comprises a cleaning cylinder, a brush frame and a driving component. The cleaning cylinder comprises an inner cylinder body and an outer cylinder body, a water guide cavity is formed between the outer wall of the inner cylinder body and the inner wall of the outer cylinder body, a plurality of water injection nozzles are formed in the inner wall of the inner cylinder body, the brush frame is rotatably arranged on a rotating table in the inner cylinder body, and a plurality of brushes are arranged in the brush frame; the driving assembly is connected with the brush frame through the transmission assembly. The cleaning device provided by the utility model has the beneficial effects that when the cleaning device works, the water spraying opening of the inner barrel body can spray blades on a stirring shaft to be cleaned in the cleaning barrel, and the driving assembly can drive the brush frame to rotate, so that the brush can brush and clean soil on the blades of the stirring shaft; the device combines a water flow flushing mode and a rotary scrubbing mode to clean the blades of the mixing pile machine, has the advantages of being good in cleaning effect and high in efficiency, and can recycle cleaning water to prevent the cleaning water from overflowing all around.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing pile construction devices, in particular to a blade soil cleaning device for a mixing pile machine. Background Art

[0002] Mixing pile is a method used to reinforce saturated soft clay low foundation. The construction process of mixing pile is: drilling holes in the ground through a mixing pile machine, breaking the soft soil in the hole, and then adding a curing agent (cement) to the broken soft soil, and forcibly stirring it, so that a series of physical and chemical reactions between cement and soft soil are used to consolidate the soft soil, and a cement soil pile with integrity, water stability and certain strength is formed in the drilled hole. During the construction, the mixing pile machine mixes the soft soil and cement through the mixing shaft and the blades (the blades are the mixing blades of the mixing shaft) arranged at the end of the mixing shaft. In this process, the soft soil and cement will adhere to the blades and solidify on the surface of the blades, which will increase the thickness of the blades and increase the stirring resistance. Therefore, the blades at the end of the mixing shaft need to be cleaned regularly. At present, the cleaning process of the mixing pile machine blades requires the staff to use a water spray pipe to spray water on the blades. This process is time-consuming and labor-intensive, inefficient and difficult to clean, and the water sprayed cannot be collected, which easily causes sewage to overflow and pollute the construction site. Utility Model Content

[0003] In view of this, in order to improve the cleaning effect and cleaning efficiency of the blades of the mixing pile machine and prevent the sewage generated by the cleaning from polluting the construction site, the utility model provides a blade soil cleaning device for the mixing pile machine, including a cleaning table, a cleaning cylinder, a brush rack and a driving assembly;

[0004] The cleaning cylinder is fixedly arranged on the cleaning table, and the cleaning cylinder comprises an inner cylinder body and an outer cylinder body connected as an integral structure, a water inlet pipe and a drain pipe are arranged on the cleaning cylinder, a water guide cavity is arranged between the outer wall of the inner cylinder body and the inner wall of the outer cylinder body, the inner wall of the inner cylinder body has a plurality of water spraying ports, the water spraying ports and the water inlet pipe are both connected to the water guide cavity, and the drain pipe is connected to the inner cavity of the inner cylinder body;

[0005] A rotating platform is arranged in the inner cylinder, the brush holder is rotatably arranged in the inner cylinder, and a plurality of brushes are arranged in the brush holder;

[0006] The driving assembly is arranged on the cleaning table, and the driving assembly is connected to the brush rack through a transmission assembly. The stirring shaft of the mixing pile machine to be cleaned can be extended into the brush rack, and the water spray port is used to spray water to the blades of the stirring shaft. The driving assembly is used to drive the brush rack to rotate so that the brush cleans the blades of the stirring shaft.

[0007] Furthermore, the driving assembly includes a driving motor and a reducer, the output shaft of the driving motor is connected to the reducer, and the end of the output shaft of the reducer extends into the inner cylinder.

[0008] Furthermore, the transmission assembly includes a bevel gear and a bevel gear ring, the bevel gear is fixedly connected to the end of the reducer output shaft, the bevel gear ring is fixedly sleeved on the outside of the brush holder, and the teeth of the bevel gear are vertically meshed with the teeth of the bevel gear ring.

[0009] Furthermore, a support platform is provided on the cleaning table, and the driving motor and the reducer are both fixed on the support platform.

[0010] Furthermore, the rotating table is supported on the bottom of the inner cylinder through supporting rods.

[0011] Furthermore, a mounting hole is provided on the upper surface of the rotating table, a rotating column is provided at the bottom of the brush holder, and the rotating column is installed in the mounting hole through a rotating bearing.

[0012] Furthermore, the brush rack includes a rotating base plate, a plurality of connecting rings and a plurality of connecting vertical plates, all the connecting rings are relatively arranged up and down, the lower ends of the connecting vertical plates are connected to the rotating base plate, and the connecting vertical plates connect all the connecting rings.

[0013] Furthermore, all brushes are connected to the inner wall of the connecting ring.

[0014] Furthermore, a plurality of connection blocks are provided on the inner wall of each connection ring, and a coil spring is provided on each connection block, one end of the coil spring is connected to the connection block, and the other end of the coil spring is connected to the brush.

[0015] Furthermore, the bottom of the cleaning cylinder is a funnel structure, and a sewage outlet is also provided at the bottom of the cleaning cylinder.

[0016] The utility model discloses a blade soil cleaning device for a pile mixing machine, which has the following beneficial effects: the cleaning device comprises a cleaning cylinder, a brush holder and a driving assembly; the cleaning cylinder comprises an inner cylinder body and an outer cylinder body, a water inlet pipe and a drain pipe are arranged on the cleaning cylinder, a water guide cavity is arranged between the outer wall of the inner cylinder body and the inner wall of the outer cylinder body, the inner wall of the inner cylinder body has a plurality of water spraying ports, a rotating platform is arranged in the inner cylinder body, the brush holder can be rotatably arranged on the inner cylinder body, and a plurality of brushes are arranged in the brush holder; the driving assembly is connected with the brush holder through a transmission assembly; when the cleaning device is working, the blades of the pile mixing machine to be cleaned can extend into the brush holder from the top of the cleaning cylinder, the water inlet pipe can guide water into the water guide cavity, and the water in the water guide cavity can be sprayed out from the water spraying port, so as to spray the blades of the pile mixing machine, and the driving assembly can drive the brush holder to rotate, so that the brush can brush and clean the soil on the blades of the pile mixing machine, and the device combines water flow flushing and rotary brushing to clean the blades of the pile mixing machine, has the advantages of good cleaning effect and high efficiency, and the device can gather the cleaning water to prevent overflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic diagram of the overall structure of a blade soil cleaning device for a pile mixing machine according to an embodiment of the utility model.

[0018] Figure 2 The utility model is a cross-sectional view of a blade soil cleaning device for a pile mixing machine according to an embodiment of the utility model.

[0019] Figure 3 yes Figure 2 Connection structure diagram of the middle brush 5.

[0020] In the above figure: 1-cleaning table, 11-universal wheel, 12-push frame, 2-cleaning cylinder, 21-outer cylinder, 22-inner cylinder, 23-water guide chamber, 24-water inlet pipe, 25-drain pipe, 26-drain outlet, 27-water spray pipe, 3-rotating table, 4-rotating bottom plate, 41-connecting vertical plate, 42-connecting ring, 43-rotating column, 44-rotating bearing, 5-brush, 51-connecting block, 52-helical spring, 6-driving motor, 61-reducer, 62-support table, 7-bevel gear, 8-bevel gear ring. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the implementation mode of the utility model will be further described below in conjunction with the accompanying drawings.

[0022] Please refer to Figures 1 to 3 A blade dirt cleaning device for a pile mixing machine comprises a cleaning platform 1, a cleaning cylinder 2, a brush rack and a driving assembly.

[0023] The cleaning table 1 is a rectangular plate structure. A plurality of universal wheels 11 are provided at the bottom of the cleaning table 1 . A push frame 12 is also provided on the cleaning table 1 . The universal wheels 11 and the push frame 12 facilitate the movement of the entire cleaning table 1 .

[0024] The cleaning table 1 is provided with a mounting groove, and the cleaning cylinder 2 is fixedly arranged in the mounting groove on the cleaning table 1. The cleaning table 1 is a cylindrical structure with an opening at the upper end; the cleaning cylinder 2 is provided with a water inlet pipe 24 and a drain pipe 25, and the bottom of the cleaning cylinder 2 is a funnel structure, and the bottom of the cleaning cylinder 2 is also provided with a sewage outlet 26. The cleaning cylinder 2 is a double-layer structure, which includes an inner cylinder 22 and an outer cylinder 21 connected as an integral structure, and a water guide cavity 23 is provided between the outer wall of the inner cylinder 22 and the inner wall of the outer cylinder 21, and the inner wall of the inner cylinder 22 is provided with a plurality of water spray pipes 27, and the ends of the water spray pipes 27 are water spray ports, and the water spray ports and the water inlet pipe 24 are both connected to the water guide cavity 23, and the drain pipe 25 is connected to the internal cavity of the inner cylinder 22. The water inlet pipe 24 is used to connect to a high-pressure water source.

[0025] The inner cylinder 22 is provided with a rotating platform 3, and the rotating platform 3 is supported by a supporting rod at the bottom of the inner cylinder 22. The brush holder is a cylindrical frame structure, and the brush holder can be rotatably arranged in the inner cylinder 22. The brush holder is provided with a plurality of brushes 5; the brushes 5 are connected to the inner wall of the brush holder.

[0026] The driving assembly is arranged on the cleaning table 1 , and the driving assembly is connected to the brush rack via a transmission assembly. The driving assembly is used to drive the entire brush rack to rotate on the rotating table.

[0027] The blades of the pile mixer to be cleaned can be extended into the brush rack, the water spray port is used to spray water to the blades of the stirring shaft, and the driving assembly is used to drive the brush rack to rotate so that the brush 5 on the inner wall of the brush rack cleans the blades of the stirring shaft.

[0028] When the cleaning device is working, the staff moves the cleaning platform 1 to the side of the pile mixer, the pile mixer lifts the mixing shaft, and moves the mixing shaft sideways to align with the cleaning barrel 2, and then extends the lower end of the mixing shaft (the lower end of the mixing shaft is provided with blades, which are the pile mixer blades to be cleaned) from the upper end of the cleaning barrel 2 into the brush holder, and the water inlet pipe 24 is connected to a high-pressure water source (such as a water pump water supply device), and the water from the high-pressure water source enters the water guide cavity 23 and sprays the pile mixer blades from multiple water spray ports; at the same time, the driving component drives the brush holder to rotate, and the brush 5 rotates to brush the pile mixer blades; thereby completing the cleaning process of the pile mixer blades, and the sewage generated during the cleaning process will gather at the bottom of the cleaning barrel 2, and part of the water in the sewage will be discharged from the drain pipe 25, which can be reused, and more mud will be precipitated in the remaining part of the water, and this part of the water and the mud therein will be regularly discharged from the sewage outlet 26. It can be understood that the sewage outlet 26 is closed during the working process of the cleaning device.

[0029] The cleaning device combines water flushing and rotary brushing to clean the blades of the pile mixer, and has the advantages of good cleaning effect and high efficiency. The cleaning device can collect and recycle the cleaning wastewater to prevent the wastewater from overflowing.

[0030] Preferably. The driving assembly includes a driving motor 6 and a reducer 61, the output shaft of the driving motor 6 is connected to the reducer 61, and the end of the output shaft of the reducer 61 extends into the inner cylinder 22. The transmission assembly includes a bevel gear 7 and a bevel gear ring 8, the bevel gear 7 is fixedly connected to the end of the output shaft of the reducer 61, the bevel gear ring 8 is fixedly sleeved on the outside of the brush holder, and the gear teeth of the bevel gear 7 are vertically meshed with the gear teeth of the bevel gear ring 8. In this embodiment, a support platform is also provided on the cleaning table 1, and the driving motor 6 and the reducer 61 are both fixed on the support platform, and the support platform 62 is used to control the installation height of the driving motor 6 and the reducer 61.

[0031] Preferentially. A mounting hole is provided on the upper surface of the rotating table 3, and a rotating column 43 is provided at the bottom of the brush rack. The rotating column 43 is installed in the mounting hole through a rotating bearing 44. The rotating bearing 44 can reduce the rotation resistance of the brush rack. In this embodiment, the brush rack includes a rotating base plate 4, a plurality of connecting rings 42 and a plurality of connecting vertical plates 41. All the connecting rings 42 are relatively arranged up and down. The lower ends of the connecting vertical plates 41 are connected to the rotating base plate 4. The connecting vertical plates 41 connect the connecting rings 42 into an integral cylindrical frame structure. All brushes 5 are connected to the inner wall of the connecting ring 42; the cylindrical frame structure of the brush rack can reduce the obstruction of the brush rack to the water spraying from the water spraying port.

[0032] Preferably, a plurality of connecting blocks 51 are provided on the inner wall of each connecting ring 42, and a coil spring 52 is provided on each connecting block 51, one end of the coil spring 52 is connected to the connecting block 51, and the other end of the coil spring 52 is connected to the brush 5, and this structure enables the brush 5 to be elastically connected to the brush holder, so that the brush 5 can enhance the brushing effect of the blade during the rotation process.

[0033] In this document, the directional words such as front, back, top, and bottom are defined by the positions of the components in the drawings and the positions of the components relative to each other, and are only for the sake of clarity and convenience in expressing the technical solution. It should be understood that the use of the directional words should not limit the scope of protection claimed in this application.

[0034] In the absence of conflict, the above embodiments and features in the embodiments may be combined with each other.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A blade soil cleaning device for a pile mixing machine, characterized in that: It includes a cleaning table, a cleaning cylinder, a brush holder and a driving assembly; The cleaning cylinder is fixedly arranged on the cleaning table, and the cleaning cylinder includes an inner cylinder body and an outer cylinder body connected as one body, a water inlet pipe and a drain pipe are arranged on the cleaning cylinder, a water guide cavity is arranged between the outer wall of the inner cylinder body and the inner wall of the outer cylinder body, the inner wall of the inner cylinder body has a plurality of water spraying ports, the water spraying ports and the water inlet pipe are both connected to the water guide cavity, and the drain pipe is connected to the inner cavity of the inner cylinder body; A rotating platform is provided in the inner cylinder, the brush holder is rotatably arranged on the rotating platform, and a plurality of brushes are provided in the brush holder; The driving assembly is arranged on the cleaning table, and the driving assembly is connected to the brush rack through a transmission assembly. The blades of the pile mixer to be cleaned can extend into the brush rack, and the water spray port is used to spray water to the blades of the pile mixer. The driving assembly is used to drive the brush rack to rotate so that the brush cleans the blades of the pile mixer.

2. The blade soil cleaning device for a pile mixing machine according to claim 1, characterized in that: The driving assembly comprises a driving motor and a reducer, wherein the output shaft of the driving motor is connected to the reducer, and the end of the output shaft of the reducer extends into the inner cylinder.

3. The blade soil cleaning device for a pile mixing machine according to claim 2, characterized in that: The transmission assembly includes a bevel gear and a bevel gear ring. The bevel gear is fixedly connected to the end of the reducer output shaft, and the bevel gear ring is fixedly sleeved on the outside of the brush holder. The teeth of the bevel gear are vertically meshed with the teeth of the bevel gear ring.

4. The blade soil cleaning device for a pile mixing machine according to claim 2, characterized in that: The cleaning table is also provided with a support table, and the driving motor and the reducer are both fixed on the support table.

5. The blade soil cleaning device for a pile mixing machine according to claim 2, characterized in that: The rotating platform is supported on the bottom of the inner cylinder through supporting rods.

6. The blade soil cleaning device for a pile mixing machine according to claim 5, characterized in that: The upper surface of the rotating table is provided with a mounting hole, the bottom of the brush holder is provided with a rotating column, and the rotating column is installed in the mounting hole through a rotating bearing.

7. The blade soil cleaning device for a pile mixing machine according to claim 5, characterized in that: The brush rack comprises a rotating bottom plate, a plurality of connecting rings and a plurality of connecting vertical plates, all the connecting rings are arranged relatively up and down, the lower ends of the connecting vertical plates are connected to the rotating bottom plate, and the connecting vertical plates connect all the connecting rings.

8. The blade soil cleaning device for a pile mixing machine according to claim 7, characterized in that: All brushes are connected to the inner wall of the connecting ring.

9. The blade soil cleaning device for a pile mixing machine according to claim 7, characterized in that: A plurality of connection blocks are arranged on the inner wall of each connection ring, and a coil spring is arranged on each connection block. One end of the coil spring is connected to the connection block, and the other end of the coil spring is connected to the brush.

10. The blade soil cleaning device for a pile mixing machine according to claim 1, characterized in that: The bottom of the cleaning cylinder is a funnel structure, and a sewage outlet is also provided at the bottom of the cleaning cylinder.