Zigzag spring closing-in machine
By designing a serpentine spring closing machine and adopting an automated closing method using fixed blocks and top pressure blocks, the problems of low closing efficiency and high labor intensity of serpentine springs were solved, achieving efficient and automated production.
Patent Information
- Application Number
- CN202420085318.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The existing serpentine spring closing process is inefficient, requires high labor intensity for workers, and mainly relies on manual levers, resulting in low efficiency.
Design a serpentine spring closing machine, comprising a fixing block, a top pressing block, and a drive mechanism. The end of the serpentine spring is fixed by a feeding trough, and the top pressing block is driven by a multiplier cylinder to perform an automated closing operation.
It improved the efficiency of serpentine spring closing, reduced the labor intensity of workers, and realized automated production.
Smart Images
Figure CN222307218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of snake spring processing, in particular to a snake spring closing machine. Background Art
[0002] Snake springs, also known as snake springs, are an important component in the field of furniture manufacturing. A large number of snake springs are often used in sofas and cushions. After the snake springs are cut and processed, the broken ends are bent outwards, so they are required to be closed inwards to prevent slipping. Currently, manual levers are mainly used to close the ends, which is inefficient and increases the labor intensity of workers. Utility Model Content
[0003] The purpose of the utility model is to provide a snake spring closing machine to solve the above problems, so as to improve work efficiency and reduce the labor intensity of workers.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a snake spring closing machine, including a fixed block for fixing the snake spring to be closed, a pressing block for pressing the snake spring to close, and a driving mechanism for driving the pressing block to reciprocate back and forth, a limiting block is arranged at intervals on one side of the fixed block, the pressing block is arranged between the fixed block and the limiting block, and the pressing block is slidably connected to the limiting block, a discharge trough is provided on the top of the fixed block, the discharge trough runs through from left to right, so that the end of the snake spring to be closed can extend out of one side of the fixed block, and a pressing notch is provided on the pressing block.
[0005] Furthermore, the length of the discharge groove is equal to the length of the straight section L of the snake spring, and the width of the discharge groove is 1-2 mm larger than the diameter of the snake spring.
[0006] Furthermore, the longitudinal cross-section of the discharge chute is a U-shaped structure.
[0007] Furthermore, the top pressure groove is a V-shaped groove, and the bottom of the V-shaped groove is a chamfered structure.
[0008] Furthermore, the arc radius of the bottom chamfer of the V-shaped groove is equal to the arc radius of the bottom of the discharge groove, and the centers of the two arcs are on the same horizontal line, and the radii of the two arcs are 1-2mm larger than the radius of the snake spring.
[0009] Furthermore, it also includes a fixed base plate, and the fixed block, the limiting block, and the driving mechanism are all fixed on the fixed base plate.
[0010] Furthermore, the driving mechanism is a double-force cylinder, which is connected to a fixed bottom plate via a rear fixed plate, and the top pressure block is threadedly connected to the telescopic end of the double-force cylinder.
[0011] Furthermore, it also includes a triangular reinforcement plate, which is arranged on the rear end side of the double-force cylinder, and the triangular reinforcement plate is welded to the fixed bottom plate and the rear fixed plate respectively.
[0012] Furthermore, it also includes an external foot switch for controlling the action of the double-force cylinder, and the foot switch is connected to the double-force cylinder through an air pipe.
[0013] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:
[0014] The utility model provides a material discharge trough, a pressing block and a driving mechanism, wherein the material discharge trough can fix one end of the snake spring to be closed, so that under the action of the driving mechanism, the pressing block can press and close the end of the snake spring to be closed. The device is small in size, exquisite and practical, and compared with the manual lever method, it improves work efficiency and reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a snake spring closing machine of the utility model;
[0016] Figure 2 It is a schematic diagram of the top view of the structure of a snake spring closing machine of the utility model;
[0017] Figure 3 It is a right side structural schematic diagram of a snake spring closing machine of the utility model;
[0018] Figure 4 It is a left-side structural schematic diagram of a snake spring closing machine of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the snake spring of the utility model;
[0020] In the figure: 1-fixed block, 11-discharging trough, 2-top pressure block, 21-top pressure notch, 3-double force cylinder, 4-limiting block, 5-fixed bottom plate, 6-rear fixed plate, 7-triangular reinforcement plate. DETAILED DESCRIPTION
[0021] In order to make the technical personnel of the technical field better understand the present utility model scheme, the technical scheme in the present utility model embodiment will be clearly and completely described below in conjunction with the drawings in the present utility model embodiment. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by the technical personnel in the technical field belonging to the present utility model. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The terms "first", "second", etc. in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] like Figure 1-Figure 5 As shown, a snake spring closing machine includes a fixed block 1 for fixing the snake spring to be closed, a pressing block 2 for pressing the snake spring to be closed, and a driving mechanism for driving the pressing block 2 to reciprocate forward and backward. A limiting block 4 is arranged at intervals on one side of the fixed block 1. The pressing block 2 is arranged between the fixed block 1 and the limiting block 4, and the pressing block 2 is slidably connected to the limiting block 4. A discharge groove 11 is provided on the top of the fixed block 1. The discharge groove 11 runs through from left to right, so that the end of the snake spring to be closed can extend out of one side of the fixed block 1, and a pressing groove 21 is provided on the pressing block 2.
[0024] The length of the discharge groove 11 is equal to the length of the snake spring straight section L, and the width of the discharge groove 11 is 1-2mm larger than the diameter of the snake spring. The length design of the discharge groove 11 is conducive to ensuring the length of the snake spring end extending out of the discharge groove 11. The groove width is slightly larger than the snake spring wire diameter, which is conducive to discharge and reduces the deviation caused by manual error.
[0025] Preferably, the longitudinal cross section of the discharge trough 11 is a U-shaped structure. The bottom surface of the U-shaped structure is an arc structure, which is compatible with the line shape of the snake spring and is convenient for the snake spring workpiece to enter.
[0026] Preferably, the pressing notch 21 is a V-shaped groove, and the bottom of the V-shaped groove is a chamfered structure. Since the pressing notch 21 is a V-shaped structure, it can correct the centering of the spring end during the pressing process.
[0027] Preferably, the arc radius of the bottom chamfer of the V-shaped groove is equal to the arc radius of the bottom of the discharge groove 11, and the centers of the two arcs are on the same horizontal line, and the radii of the two arcs are 1-2 mm larger than the radius of the snake spring.
[0028] The snake spring closing machine also includes a fixed base plate 5, and the fixed block 1, the limiting block 4, and the driving mechanism are all fixed on the fixed base plate 5 to form an integral structure. When in use, it is only necessary to fix the fixed base plate 5 to the operating table with screws.
[0029] In this embodiment, the driving mechanism is a double-force cylinder 3, which is connected to the fixed bottom plate 5 through a rear fixed plate 6, and the top pressure block 2 is threadedly connected to the telescopic end of the double-force cylinder 3. The top pressure block 2 is connected in a screw connection manner for easy disassembly and assembly.
[0030] The snake spring closing machine also includes a triangular reinforcing plate 7, which is arranged on one side of the rear end of the double force cylinder 3, and the triangular reinforcing plate 7 is respectively welded to the fixed bottom plate 5 and the rear fixed plate 6. The triangular reinforcing plate 7 plays a role of strengthening the fixation.
[0031] The snake spring closing machine also includes an external foot switch (not shown) for controlling the action of the double-strength cylinder 3, and the foot switch is connected to the double-strength cylinder 3 through an air pipe. When in use, after the material is discharged in the discharge trough 11, the operator only needs to control the action of the double-strength cylinder 3 by stepping on the foot switch.
[0032] When in use, the operator puts the end to be closed into the discharge trough 11, and moves the top pressure block 2 with the end to be closed, and then steps on the foot switch to control the action of the double force cylinder 3, driving the top pressure block 2 to move forward to press the closing end of the snake spring and then reset, thereby completing the closing of one end of the snake spring, and then changing the other end of the snake spring to discharge and close the material, completing the closing of both ends of the snake spring. The device is small in size, exquisite and practical. Compared with the manual lever method, it improves work efficiency and reduces the labor intensity of workers.
[0033] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A snake spring closing machine, characterized in that: It includes a fixed block for fixing the snake spring to be closed, a pressing block for pressing the snake spring to close, and a driving mechanism for driving the pressing block to reciprocate forward and backward. A limiting block is arranged at intervals on one side of the fixed block. The pressing block is arranged between the fixed block and the limiting block, and the pressing block is slidably connected to the limiting block. A discharge groove is arranged on the top of the fixed block. The discharge groove runs through from left to right so that the end of the snake spring to be closed can extend out of one side of the fixed block. A pressing groove is arranged on the pressing block.
2. A snake spring closing machine according to claim 1, characterized in that: The length of the discharge groove is equal to the length of the straight section L of the snake spring, and the width of the discharge groove is 1-2 mm larger than the diameter of the snake spring.
3. The snake spring closing machine according to claim 1, characterized in that: The longitudinal section of the discharge chute is a U-shaped structure.
4. A snake spring closing machine according to claim 3, characterized in that: The top pressure notch is a V-shaped groove, and the bottom of the V-shaped groove is a chamfered structure.
5. The snake spring closing machine according to claim 4, characterized in that: The arc radius of the bottom chamfer of the V-shaped groove is equal to the arc radius of the bottom of the discharge groove, and the centers of the two arcs are on the same horizontal straight line. The radii of the two arcs are 1-2mm larger than the radius of the snake spring.
6. The snake spring closing machine according to claim 1, characterized in that: It also includes a fixed base plate, and the fixed block, the limiting block and the driving mechanism are all fixed on the fixed base plate.
7. The snake spring closing machine according to claim 6, characterized in that: The driving mechanism is a double-force cylinder, which is connected to a fixed bottom plate via a rear fixed plate, and the top pressure block is threadedly connected to the telescopic end of the double-force cylinder.
8. The snake spring closing machine according to claim 7, characterized in that: It also includes a triangular reinforcing plate, which is arranged on one side of the rear end of the double-force cylinder and is welded to the fixed bottom plate and the rear fixed plate respectively.
9. The snake spring closing machine according to claim 7, characterized in that: It also includes an external foot switch for controlling the action of the double-force cylinder, and the foot switch is connected to the double-force cylinder through an air pipe.