Synchronous platform for flexible support photovoltaic module installation

Abstract

The utility model discloses a synchronous platform for installing a flexible support photovoltaic assembly, and relates to the technical field of photovoltaic assembly installation equipment. The workbench is arranged on the mounting base, is used for placing a photovoltaic module, and can slide along the length direction of the mounting base; and the cable clamping assembly is arranged on the workbench and used for clamping the steel strand. When in use, the photovoltaic module is placed on the workbench, and then the cable clamping assembly clamps the steel strand which does uniform linear motion, so that the workbench and the steel strand are relatively static, and the steel strand drives the workbench to slide relative to the mounting base, so that the photovoltaic module can move synchronously with the steel strand; and then the steel strand and the photovoltaic module can be fixedly connected through the lock catch, and the production requirement for automatic installation of the flexible support photovoltaic module is met.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component installation, in particular to a synchronous platform for installing a flexible bracket photovoltaic component. Background Art

[0002] In order to improve the installation efficiency of flexible bracket photovoltaic modules, automated equipment is usually used to install them. During the installation of flexible bracket photovoltaic modules, the lock buckle needs to be fixedly connected to the steel strand. During the installation process, the steel strand moves in a uniform linear motion. Therefore, it is necessary to equip the automated equipment for installing photovoltaic modules with a synchronization platform so that the photovoltaic modules can move synchronously with the steel strand during the installation process. Utility Model Content

[0003] The utility model provides a synchronization platform for installing a photovoltaic assembly on a flexible support, which can enable the photovoltaic assembly to move synchronously with the steel strand during the installation process, thereby meeting the production requirements for automated installation of the photovoltaic assembly on the flexible support.

[0004] The utility model is realized by the following technical solutions:

[0005] The utility model provides a synchronous platform for installing photovoltaic components on a flexible bracket, comprising: a mounting base; a workbench, which is arranged on the mounting base and is used to place the photovoltaic components and can slide along the length direction of the mounting base; and a cable clamping assembly, which is arranged on the workbench and is used to clamp steel strands.

[0006] The utility model provides a synchronous platform for installing a flexible bracket photovoltaic component. The workbench is arranged on the installation base and can slide along the length direction of the installation base. The cable clamping assembly is arranged on the workbench to clamp the steel strand. When in use, the photovoltaic component is placed on the workbench, and then the steel strand that performs uniform linear motion is clamped by the cable clamping assembly, so that the workbench and the steel strand are relatively stationary, and the workbench is driven to slide relative to the installation base by the steel strand, so that the photovoltaic component can move synchronously with the steel strand, and then it is convenient to fix the steel strand and the photovoltaic component through the lock, so as to meet the production needs of automated installation of the flexible bracket photovoltaic component.

[0007] Wherein, the mounting base includes: a support frame; a slide rail, which is arranged on the support frame and extends along the length direction of the support frame; a limiting mechanism, which is arranged at one end of the support frame in the length direction and is used to limit one end of the photovoltaic component; a positioning mechanism, which is spaced apart from the limiting mechanism along the length direction of the support frame and is used to push the photovoltaic component in the direction of the limiting mechanism, so as to ensure that the position of each photovoltaic component is fixed and the spacing between two adjacent photovoltaic components in the length direction of the steel strand is fixed through the synergistic effect of the limiting mechanism and the positioning mechanism.

[0008] In an optional embodiment, the limiting mechanism includes: a fixed plate fixedly connected to the supporting frame; a limiting block, the middle part of which is hinged to the corresponding fixed plate and one end protrudes from the fixed plate and is arranged to push a side wall of the photovoltaic module; an elastic connecting piece, one end of which is connected to the other end of the limiting block and the other end is connected to an end of the fixed plate facing the positioning mechanism. On the one hand, the photovoltaic module can be limited by the limiting block, and on the other hand, the impact of the photovoltaic module on the limiting block can be absorbed by the elastic connecting piece to avoid damage to the limiting mechanism or the photovoltaic module.

[0009] In an optional embodiment, two fixing plates are provided, and the two fixing plates are arranged on both sides of the length direction of the supporting frame to ensure that the limiting mechanism can provide stable limiting for the photovoltaic assembly.

[0010] In an optional embodiment, the positioning mechanism includes: a first linear drive, a driving direction of which is parallel to the length direction of the support frame; and a positioning buffer cylinder, which is arranged opposite to the moving end of the first linear drive and is used to provide positioning and buffering for the photovoltaic component.

[0011] In an optional embodiment, a buffer is provided at one end of the slide rail away from the limiting mechanism, and the buffer is used to absorb the impact of the workbench.

[0012] In an optional embodiment, a return linear drive is further included, and the return linear drive is used to drive the workbench to reset, so as to achieve automatic reset of the workbench after the cable clamping assembly is separated from the steel strand.

[0013] In an optional embodiment, the return linear drive is a slide cylinder, so as to simplify the structure of the return linear drive while ensuring that the return linear drive has sufficient displacement accuracy.

[0014] In an optional embodiment, the cable clamp assembly includes a second linear drive and a scissor-type clamp, and the scissor-type clamp is transmission-connected to the second linear drive to ensure that the cable clamp assembly can clamp the steel strand in a self-centering manner.

[0015] In an optional embodiment, the second linear drive is a pneumatic cylinder, so as to simplify the structure of the cable clamping assembly while ensuring that the second linear drive has sufficient output torque.

[0016] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0017] The utility model provides a synchronous platform for installing a flexible bracket photovoltaic component. The workbench is arranged on the installation base and can slide along the length direction of the installation base. The cable clamping assembly is arranged on the workbench to clamp the steel strand. When in use, the photovoltaic component is placed on the workbench, and then the steel strand that performs uniform linear motion is clamped by the cable clamping assembly, so that the workbench and the steel strand are relatively stationary, and the workbench is driven to slide relative to the installation base by the steel strand, so that the photovoltaic component can move synchronously with the steel strand, and then it is convenient to fix the steel strand and the photovoltaic component through the lock, so as to meet the production needs of automated installation of the flexible bracket photovoltaic component. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] In the attached picture:

[0020] Figure 1 This is a schematic diagram of the structure of a synchronization platform for installing a photovoltaic module on a flexible support according to an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the installation base of the embodiment of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the limiting mechanism of an embodiment of the utility model;

[0023] Figure 4 It is a structural schematic diagram of a workbench for implementing the utility model;

[0024] Figure 5 It is a structural schematic diagram of a cable clamp assembly according to an embodiment of the utility model.

[0025] Marks and corresponding parts names in the attached drawings:

[0026] 100-installing base, 110-support frame, 120-slide rail, 130-limiting mechanism, 131-fixing plate, 132-limiting block, 132a-current photovoltaic panel, 132b-previous photovoltaic panel, 133-elastic connector, 140-positioning mechanism, 141-first linear drive, 142-positioning buffer cylinder, 150-buffer, 200-workbench, 210-cable clamping assembly, 211-second linear drive, 212-scissors clamp, 220-return linear drive. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0028] In the description of the embodiments of the present application, the indicated orientation or position relationship is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is conventionally placed when in use, or is the orientation or position relationship conventionally understood by those skilled in the art. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0029] At the same time, the terms "disposed", "opened", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0030] Example

[0031] Combination Figure 1 The present embodiment provides a synchronization platform for the installation of flexible bracket photovoltaic modules, including: a mounting base 100; a workbench 200, which is arranged on the mounting base 100 and is used to place photovoltaic modules and can slide along the length direction of the mounting base 100; a cable clamping assembly 210, which is arranged on the workbench 200 and is used to clamp steel strands.

[0032] Combination Figure 2 and Figure 4 Specifically, the mounting base 100 includes: a support frame 110; a slide rail 120, which is arranged on the support frame 110 and extends along the length direction of the support frame 110; a limiting mechanism 130, which is arranged at one end of the support frame 110 in the length direction and is used to limit one end of the photovoltaic component; a positioning mechanism 140, which is spaced apart from the limiting mechanism 130 along the length direction of the support frame 110 and is used to push the photovoltaic component in the direction of the limiting mechanism 130, so as to ensure that the position of each photovoltaic component is fixed and the spacing between two adjacent photovoltaic components in the length direction of the steel strand is fixed through the synergistic effect of the limiting mechanism 130 and the positioning mechanism 140.

[0033] A buffer 150 is disposed at one end of the slide rail 120 away from the limiting mechanism 130 , and the buffer 150 is used to absorb the impact of the workbench 200 . In this embodiment, a hydraulic buffer 150 is used to absorb the impact of the workbench 200 .

[0034] It should be understood that the present embodiment further includes a return linear drive 220, and the return linear drive 220 is used to drive the workbench 200 to reset so as to achieve automatic reset of the workbench 200 after the cable clamping assembly 210 is separated from the steel strand.

[0035] Generally speaking, the return linear actuator 220 is a slide cylinder, that is, the slide of the return linear actuator 220 is fixedly connected to the workbench 200, so as to simplify the structure of the return linear actuator 220 while ensuring that the return linear actuator 220 has sufficient displacement accuracy.

[0036] Combination Figure 3 The limiting mechanism 130 includes: a fixing plate 131, which is fixedly connected to the supporting frame 110; a limiting block 132, the middle part of which is hinged to the corresponding fixing plate 131, and one end protrudes from the fixing plate 131 and is provided to push a side wall of the photovoltaic module; an elastic connecting member 133, one end of which is connected to the other end of the limiting block 132, and the other end is connected to one end of the fixing plate 131 facing the positioning mechanism 140. On the one hand, the photovoltaic module can be limited by the limiting block 132, and on the other hand, the impact of the photovoltaic module on the limiting block 132 can be absorbed by the elastic connecting member 133 to avoid damage to the limiting mechanism 130 or the photovoltaic module.

[0037] Preferably, two fixing plates 131 are provided, and the two fixing plates 131 are arranged on both sides of the length direction of the supporting frame 110 to ensure that the limiting mechanism 130 can provide stable limiting for the photovoltaic assembly.

[0038] Recombination Figure 2 The positioning mechanism 140 includes: a first linear driver 141, whose driving direction is parallel to the length direction of the support frame 110; a positioning buffer cylinder 142, which is arranged opposite to the moving end of the first linear driver 141 and is used to provide positioning and buffering for the photovoltaic module.

[0039] Combination Figure 5 The cable clamp assembly 210 includes a second linear drive 211 and a scissor-type clamp 212. The scissor-type clamp 212 is transmission-connected to the second linear drive 211 to ensure that the cable clamp assembly 210 can clamp the steel strand in a self-centering manner.

[0040] Preferably, the second linear driver 211 is a pneumatic cylinder, so as to simplify the structure of the cable clamping assembly 210 while ensuring that the second linear driver 211 has sufficient output torque. Accordingly, a pneumatic cylinder is used as the first linear driver 141.

[0041] It should be noted that the synchronous platform for installing flexible bracket photovoltaic modules provided in this embodiment, when in use, places the photovoltaic modules on the workbench 200, and positions the photovoltaic modules by means of the limiting mechanism 130 and the positioning mechanism 140, and then clamps the steel strands that are moving in a uniform linear motion by means of the cable clamping assembly 210, so that the workbench 200 and the steel strands are relatively stationary, and the steel strands are used to drive the workbench 200 to slide relative to the mounting base 100, so that the photovoltaic modules can move synchronously with the steel strands, and then the steel strands and the photovoltaic modules are fixedly connected by means of locks, thereby meeting the production requirements of automated installation of flexible bracket photovoltaic modules.

[0042] Among them, during the installation process of the photovoltaic assembly, the positioning buffer cylinder 142 always remains in a retracted state to play a positioning and buffering role. Before the cable clamping assembly 210 clamps the steel strand, the moving end of the first linear drive 141 extends out. After the cable clamping assembly 210 clamps the steel strand, the synchronization platform and the photovoltaic panel thereon move simultaneously with the steel strand, and the moving end of the first linear drive 141 is retracted. At this time, the previous photovoltaic panel that has been installed (the previous photovoltaic panel 132b) is against the short right-angle side of the limit block 132, and the current block (the current photovoltaic panel 132a) is against the other side of the limit block 132. At this time, the distance between the two photovoltaic panels has been fixed (20mm in this embodiment) to start the locking installation process for the current photovoltaic panel 132a.

[0043] After the installation is completed, the cable clamp assembly 210 is released. At this time, the current photovoltaic panel 132a can move synchronously with the steel strand, the return linear drive 220 retracts, the synchronization platform returns to the initial position, and the moving end of the first linear drive 141 extends, waiting to accelerate the next photovoltaic panel.

[0044] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A synchronous platform for installing flexible bracket photovoltaic modules, characterized in that: include: Mounting base (100); A workbench (200), arranged on the mounting base (100), used for placing photovoltaic modules, and capable of sliding along the length direction of the mounting base (100); A cable clamping assembly (210), arranged on the workbench (200) and used for clamping the steel strand; Wherein, the mounting base (100) comprises: A support frame (110); A slide rail (120) is arranged on the support frame (110) and extends along the length direction of the support frame (110); A limiting mechanism (130) is arranged at one end of the supporting frame (110) in the length direction and is used to limit one end of the photovoltaic assembly; A positioning mechanism (140) is arranged spaced apart from the limiting mechanism (130) along the length direction of the support frame (110) and is used to push the photovoltaic assembly in the direction of the limiting mechanism (130).

2. The synchronous platform for installing flexible bracket photovoltaic components according to claim 1, characterized in that: The limiting mechanism (130) comprises: A fixing plate (131) fixedly connected to the supporting frame (110); A limit block (132), the middle part of which is hinged to the corresponding fixing plate (131), one end of which protrudes out of the fixing plate (131) and is used to push a side wall of the photovoltaic module; An elastic connecting member (133) has one end connected to the other end of the limiting block (132), and the other end connected to an end of the fixing plate (131) facing the positioning mechanism (140).

3. The synchronous platform for installing flexible bracket photovoltaic components according to claim 2, characterized in that: Two fixing plates (131) are provided, and the two fixing plates (131) are respectively arranged on both sides of the length direction of the supporting frame (110).

4. The synchronous platform for installing flexible bracket photovoltaic components according to claim 1, characterized in that: The positioning mechanism (140) comprises: A first linear drive (141), the driving direction of which is parallel to the length direction of the support frame (110); The positioning buffer cylinder (142) is arranged opposite to the moving end of the first linear drive (141) and is used to provide positioning and buffering for the photovoltaic assembly.

5. The synchronous platform for installing flexible bracket photovoltaic components according to claim 1, characterized in that: A buffer (150) is provided at one end of the slide rail (120) away from the limiting mechanism (130), and the buffer (150) is used to absorb the impact of the workbench (200).

6. The synchronous platform for installing flexible bracket photovoltaic components according to claim 1, characterized in that: It also includes a return linear drive (220), wherein the return linear drive (220) is used to drive the workbench (200) to reset.

7. The synchronous platform for installing flexible bracket photovoltaic components according to claim 6, characterized in that: The return linear drive (220) is a slide cylinder.

8. The synchronization platform for installing flexible bracket photovoltaic modules according to any one of claims 1 to 7, characterized in that: The cable clamp assembly (210) comprises a second linear drive (211) and a scissor-type clamp (212), and the scissor-type clamp (212) is in transmission connection with the second linear drive (211).

9. The synchronous platform for installing flexible bracket photovoltaic components according to claim 8, characterized in that: The second linear drive (211) is a pneumatic cylinder.

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