Tray and high-precision positioning mechanism of tray
Through the design of a high-precision positioning mechanism, the pallet fixing method is used to fix the pallet with double pneumatic connection and guidance, the problem of rigid and time-consuming pallet fixing mechanism in the prior art is solved, and the rapid and accurate fixing of the pallet and the improvement of automatic processing is achieved.
Patent Information
- Application Number
- CN202420091045.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-15
AI Technical Summary
The existing pallet fixing mechanism is too rigid in CNC lathes, which takes time to disassemble and install and is not suitable for flexible automation systems, resulting in low degree of automation.
A high-precision positioning mechanism is designed, including connecting the fixing plate, positioning clamping assembly, rotating air head adapter and mating block, which realizes high-precision positioning of the pallet through pneumatic connection, and uses a dual method of guide and positioning to fix the pallet to ensure that Processing accuracy.
It realizes rapid and precise fixing of the pallets, improves the efficiency and flexibility of automated processing, reduces the need for manual disassembly and assembly, and improves the degree of automation.
Smart Images

Figure CN222308047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated processing, in particular to a tray and a high-precision positioning mechanism for the tray. Background Art
[0002] The solution of fixing the pallet on the positioning mechanism is mainly designed to process the workpiece on the pallet reliably and stably. Usually, the pallet is placed on a fixing mechanism and then locked by bolts or fixed by a limiting mechanism. In this way, the positioning can also be coordinated. However, in CNC lathe processing, it is too rigid and the disassembly and installation are time-consuming. In the flexible automation system, the overall flexibility cannot be reflected and manual disassembly and assembly are required, resulting in a low degree of automation. Utility Model Content
[0003] In order to solve at least one aspect of the above problems, the utility model provides a high-precision positioning mechanism, which includes a connecting and fixing plate for fixing on a CNC dividing plate, a plurality of positioning and clamping components configured in the connecting and fixing plate, a rotary air head adapter block and a matching block configured below the connecting and fixing plate; the matching block is configured below the rotating air head adapter block; the positioning and clamping components and the rotating air head adapter block are pneumatically connected through an external air pipe below the connecting and fixing block, the rotating air head adapter block is connected with the internal pipeline 2 of the matching block through the internal pipeline 1, and an air circuit connector matching with the internal pipeline 2 is configured below the matching block.
[0004] Preferably, the connecting and fixing plate is provided with a plurality of first mounting positions for mounting a plurality of positioning and clamping components; a through hole penetrating the connecting and fixing plate is provided in the middle of the first mounting position; and an air inlet of the positioning and clamping component matches the through hole.
[0005] Preferably, it further comprises a plurality of guide posts; the plurality of guide posts are arranged on both sides of the connecting and fixing plate; the plurality of guide posts are fixed into the fixing countersunk holes of the connecting and fixing plate.
[0006] Preferably, an arc-shaped step groove is further provided at the joint between the connecting fixing plate and the fixing countersunk hole.
[0007] Preferably, an opening which is compatible with two internal pipelines is provided at one place of the internal pipeline of the rotating air head adapter block.
[0008] A pallet comprises a pallet body; a plurality of guide bushings matched with a plurality of guide columns and a plurality of positioning pins matched with a plurality of positioning clamping components are arranged below the pallet body.
[0009] Preferably, the upper portion of the tray body has a plurality of countersunk holes designed with equal spacing.
[0010] The utility model provides a pallet and a high-precision positioning mechanism for the pallet, wherein the pallet can be fully covered on the high-precision positioning mechanism, which is beneficial to the daily processing environment; secondly, the high-precision positioning mechanism adopts a dual method of guiding and positioning to configure the pallet, so that the fixed position of the pallet can be guaranteed, thereby ensuring the accuracy of the processed product. Generally speaking, the overall structure is relatively novel and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the overall main structure of an embodiment of the utility model;
[0012] Figure 2 It is a three-dimensional structural schematic diagram of a high-precision positioning mechanism according to an embodiment of the utility model;
[0013] Figure 3 It is a three-dimensional structural schematic diagram of a high-precision positioning mechanism according to an embodiment of the utility model;
[0014] Figure 4 This is a schematic diagram of the main structure of the rotary air head adapter block in the embodiment of the utility model;
[0015] Figure 5 for Figure 4 Sectional view in the AA direction;
[0016] Figure 6 It is a three-dimensional structural schematic diagram of a tray in an embodiment of the utility model;
[0017] Figure 7 It is a schematic diagram of the three-dimensional structure of the tray in the embodiment of the utility model. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0019] In the description of the present invention, it should be understood that the terms "upper" and "lower" and the like indicate positions or location relationships that are based on the positions or location relationships when the product is in normal use.
[0020] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. The drawings of the embodiments of the present utility model are provided with a coordinate axis Z axis, wherein the positive direction of the Z axis represents the top, and the reverse direction of the Z axis represents the bottom.
[0021] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 ,in, Figure 1 This is a schematic diagram of the overall main structure of an embodiment of the utility model; Figure 2 It is a three-dimensional structural schematic diagram of a high-precision positioning mechanism according to an embodiment of the utility model; Figure 3 It is a three-dimensional structural schematic diagram of a high-precision positioning mechanism according to an embodiment of the utility model; Figure 4 This is a schematic diagram of the main structure of the rotary air head adapter block in the embodiment of the utility model;
[0022] Figure 5 for Figure 4 Sectional view in the AA direction; Figure 6 It is a three-dimensional structural schematic diagram of a tray in an embodiment of the utility model; Figure 7 It is a schematic diagram of the three-dimensional structure of the tray in the embodiment of the utility model.
[0023] Reference Figure 1-Figure 7 The utility model discloses a pallet and a high-precision positioning mechanism for a pallet, comprising a high-precision positioning mechanism 1 and a pallet 2 which can be fixed and positioned thereon with high precision. When the pallet 2 is fixed on the high-precision positioning mechanism 1, the high-precision positioning mechanism 1 can be fully covered. Such a design is beneficial to the daily processing and maintenance of CNC machine tools.
[0024] Reference Figure 1-Figure 7 In the present embodiment, the tray 2 is firstly sleeved on the two guide posts 104 through its two guide bushings 21 to complete a guiding function. Then, the bottom of the main body of the tray 2 is directly inserted into the four positioning clamping components 102 through four positioning pins 22 to achieve positioning. Then, air is evacuated through the external air circuit, so that the four positioning pins 22 fixed on the tray 2 can be firmly fixed on the four positioning clamping components 102, thereby completing the high-precision positioning operation. In the present embodiment, the above-mentioned positioning clamping component 102 has a clamping channel (not marked in the figure), and the above-mentioned clamping channel (not marked in the figure) is used to position the positioning pins 22.
[0025] Reference Figure 1-Figure 7The high-precision positioning mechanism includes a connecting and fixing plate 10 for fixing on the CNC indexing plate. The middle position of the main body of the connecting and fixing plate 10 is respectively provided with four first mounting positions 101. The first mounting positions 101 are used to install and fix the positioning and clamping components 102. In this embodiment, the number of the first mounting positions 101 is four. Therefore, the number of the positioning and clamping components 102 is also four. Specifically, every two first mounting positions 101 are symmetrical with respect to the center line of the connecting and fixing plate 10, both in the longitudinal direction and in the transverse direction. Of course, the positioning and clamping components 102 are also symmetrical with respect to the center line of the connecting and fixing plate 10. The above design can ensure the positioning accuracy when positioning the pallet 2, because, for the processing operation of the CNC machine tool, the accurate positioning of the fixture is the prerequisite for the processing quality; since, this embodiment adopts pneumatic fixation, a through hole 1011 is opened at the bottom of the above-mentioned first mounting position 101, and the above-mentioned through hole 1011 is located in the middle of the first mounting position 101, and the air inlet of the above-mentioned positioning clamping assembly 102 is directly connected to the through hole 1011. When pneumatic connection and fixation are required, it is only necessary to evacuate the through hole 1011, and then the positioning rivet 22 in the positioning clamping assembly 102 will be pulled down and firmly fixed.
[0026] Reference Figure 1-Figure 7 Two guide posts 104 are also provided on both sides of the connecting and fixing plate 10 for guiding the pallet 2; the two guide posts 104 are respectively fixed in the fixing countersunk holes 103 which are symmetrical with the center line of the connecting and fixing plate 10. Of course, the two guide posts 104 are also symmetrical with the center line of the connecting and fixing plate 10; the pallet 2 is first inserted into the guide posts 104 through the guide bushings 21 to complete a guiding operation; since the caliber of the guide bushings 21 is larger than the caliber of the guide posts 104, an arc-shaped step groove 105 is also provided at the joint between the connecting and fixing plate 10 and the fixing countersunk holes 103, and the end of the guide bushings 21 can abut against the arc-shaped step groove 105.
[0027] Reference Figure 1-Figure 7The high-precision positioning mechanism includes a connecting and fixing plate 10 for fixing on the CNC dividing plate, four positioning and clamping components 102 fixedly arranged in the connecting and fixing plate 10, a rotating air head adapter block 3 fixedly arranged below the connecting and fixing plate 10, and a matching block 4 pneumatically connected to the rotating air head adapter block 3; the rotating air head adapter block 3 is cylindrical, and has four internal pipelines 31 inside, and the four internal pipelines 31 form a cross, and each internal pipeline 31 is provided with an opening 32 for passing through the internal pipeline 2 near the center position of the rotating air head adapter block 3; the positioning and clamping component 102 and the rotating air head adapter block 3 are pneumatically connected through an external air pipe (not marked in the figure) below the connecting and fixing block 10, and the rotating air head adapter block 3 is connected with the internal pipeline 2 of the matching block through the internal pipeline 1 31, and a gas circuit connector 40 matching with the internal pipeline 2 is provided below the matching block 4.
[0028] Reference Figure 1-Figure 7 The above-mentioned pallet 2 includes a pallet body 20; two guide bushings 21 matched with two guide columns 104 and four positioning pins 22 matched with four positioning clamping components 102 are arranged below the above-mentioned pallet body 20, the above-mentioned guide bushings 21 are located on both outer sides of the pallet body 20, and the above-mentioned four positioning pins 22 are located in the middle part of the pallet body 20 and are symmetrical in pairs with the center line of the pallet body.
[0029] Reference Figure 1-Figure 7 For the convenience of processing, the main body of the tray body 20 is provided with a plurality of countersunk holes 201 with equal spacing. The number of the countersunk holes 201 is relatively large, and they will not be described one by one here.
[0030] Although the disclosure is as above, the protection scope of the disclosure is not limited thereto. Those skilled in the art may make various changes and modifications without departing from the spirit and scope of the disclosure, and these changes and modifications will fall within the protection scope of the utility model.
Claims
1. A high-precision positioning mechanism, characterized in that: It includes a connecting and fixing plate for fixing on a CNC dividing plate, a plurality of positioning and clamping components arranged in the connecting and fixing plate, a rotating air head adapter block and a matching block arranged below the connecting and fixing plate; the matching block is arranged below the rotating air head adapter block; the positioning and clamping components and the rotating air head adapter block are pneumatically connected through an external air pipe below the connecting and fixing plate, the rotating air head adapter block is connected with the internal pipeline 2 of the matching block through the internal pipeline 1, and an air circuit connector matching with the internal pipeline 2 is arranged below the matching block.
2. The high-precision positioning mechanism according to claim 1, characterized in that: The connecting and fixing plate is provided with a plurality of first installation positions for installing a plurality of positioning and clamping components; a through hole penetrating the connecting and fixing plate is provided in the middle of the first installation position; and the air inlet of the positioning and clamping component matches the through hole.
3. The high-precision positioning mechanism according to claim 2, characterized in that: It also includes a plurality of guide columns; the plurality of guide columns are arranged on both sides of the connecting and fixing plate; the plurality of guide columns are fixed into the fixing countersunk holes of the connecting and fixing plate.
4. The high-precision positioning mechanism according to claim 3, characterized in that: An arc-shaped step groove is also provided at the matching position between the connecting fixing plate and the fixing countersunk hole.
5. The high-precision positioning mechanism according to claim 1, characterized in that: An opening which is interoperable with two internal pipelines is provided at one place of the internal pipeline of the rotating gas head adapter block.
6. The high-precision positioning mechanism according to claim 1, characterized in that: The positioning clamping assembly is provided with a clamping channel.
7. A tray, applied to the high-precision positioning mechanism of any one of claims 1 to 6, characterized in that: It comprises a tray body; a plurality of guide bushings matched with a plurality of guide columns and a plurality of positioning pins matched with a plurality of positioning clamping components are arranged below the tray body.
8. The tray according to claim 7, characterized in that: The upper part of the tray body is provided with a plurality of countersunk holes designed with equal spacing.