Rear box switch and camera installation and detection integrated equipment

Abstract

The utility model discloses a rear box switch and camera installation and detection integrated device in the automobile part assembling field, comprising a rack, an operation platform, an industrial personal computer and a display, the operation platform is successively provided with a housing forward positioning tool, a housing reverse positioning tool and a switch and camera detection module from left to right; the switch and camera detection module comprises a product positioning jig, a product locking device and a switch pressing device, the product locking device comprises a mounting plate, the front side of the mounting plate is provided with two symmetrically distributed test locking cylinders, the piston ends of the test locking cylinders are provided with sliding seats, and the sliding seats are in sliding connection with guide rails through sliding blocks; the guide rail is arranged on a cylinder body of the locking air cylinder, a locking plate is arranged on the front side of the sliding seat, the switch pressing device comprises an installation seat, a pressing air cylinder and a pressing plate, the pressing plate is arranged at the piston end of the pressing air cylinder, and the industrial personal computer is connected with the intelligent torque gun and the displayer through electric signals. According to the utility model, integration of assembly and detection can be realized.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts assembly, and particularly relates to a rear trunk switch and camera installation and detection integrated equipment. Background Art

[0002] The connection and fixation of the car trunk reversing camera is usually fixed with screws, and the existing assembly process is manual inspection and tightening of the screws. The disadvantages are: this assembly and inspection method is closely related to the operator's concentration, whether the screws are installed in place and the difference in the pre-tightening force between the screws cannot be directly judged, and in addition, during the installation process, it is impossible to manually identify whether the trunk camera and switch are functioning properly. Utility Model Content

[0003] The purpose of the utility model is to provide an integrated device for installing and detecting a rear trunk switch and a camera, which can confirm whether the screws are installed in place and whether the torque is qualified during the assembly process, and whether the camera and the switch are functioning normally.

[0004] The purpose of the utility model is achieved as follows: a rear trunk switch and camera installation and detection integrated equipment, including a frame, an operating platform, an industrial computer and a display are arranged on the frame, and a shell forward positioning fixture, a shell reverse positioning fixture and a switch and camera detection module are arranged on the operating platform from left to right in sequence, and the switch and camera detection module includes a product positioning fixture, a product locking device and a switch pressing device, and the product locking device includes a vertically arranged mounting plate, and two symmetrically distributed test locking cylinders are arranged on the front side of the mounting plate, and a slide seat is arranged on the piston end of the test locking cylinder, and the slide seat is slidably connected with a guide rail through a slider, and the guide rail is arranged on the cylinder body of the locking cylinder, and a locking plate is arranged on the front side of the slide seat, and the switch pressing device includes a mounting seat, a pressing cylinder and a pressing plate, and the pressing plate is arranged on the piston end of the pressing cylinder, and the industrial computer is respectively connected to the intelligent torque gun and the display through electrical signals.

[0005] When the utility model is used, after placing the shell body with the front side facing upward on the shell body forward positioning fixture, the switch is installed on the shell body; after turning the shell body 180 degrees and placing it on the shell body reverse positioning fixture, the screw installation of the camera is completed by using the intelligent torque gun and the real-time torque and number of turns of the screw installation are uploaded to the industrial computer for backup, the industrial computer judges whether the torque and number of turns are within the qualified range, and after judging as qualified, the product is removed and placed on the product positioning fixture, the test locking cylinder piston rod is extended to lock the product, the camera is connected to the programmable current tester, multiple groups of voltage and current tests are performed on the camera, and the real-time tested voltage and current are uploaded to the industrial computer, the industrial computer judges whether the voltage and current are within the qualified range, so as to detect and judge whether the camera is good or bad, at the same time, the switch is connected to the test circuit, the cylinder piston rod is extended to press the switch, and the quality of the switch is judged by whether the test circuit is turned on; after the test is completed and judged as qualified, the locking cylinder piston rod is retracted, and the personnel can remove the assembled and tested products. Compared with the prior art, the beneficial effect of the utility model is that the equipment only needs one person to operate to complete the work that usually requires multiple people to complete in an assembly line operation. The use of an intelligent torque gun and an industrial computer can ensure that the pre-tightening force of all screws is consistent, thereby improving the installation quality of the camera. The integrated assembly and detection improves work efficiency.

[0006] As a further improvement of the present invention, the shell forward positioning fixture includes a left positioning piece 1 and a right positioning piece 1, and a shell and a switch facing upward are placed between the left positioning piece 1 and the right positioning piece 1, and the switch is connected to the test circuit through a test plug 1.

[0007] As a further improvement of the present invention, the shell reverse positioning fixture includes a left positioning piece 2, a right positioning piece and two handles, and a shell, a switch and a camera with the front side facing downward are placed between the left positioning piece 2 and the right positioning piece 2. The camera is connected to the programmable current tester through test plug 2 and test plug 3, and the programmable current tester is connected to the industrial computer through electrical signals.

[0008] As a further improvement of the utility model, switch button 1, switch button 2 and switch button 3 are arranged on the front side of the operating platform, switch button 1 is used to control the start and stop of the locking cylinder, switch button 2 is used to control the start and stop of the pressing cylinder, and switch button 3 is used to control the start and stop of the programmable current tester.

[0009] As a further improvement of the utility model, an inclined plate is provided on the upper part of the frame, a plurality of parts baskets are placed on the inclined plate, and a stop bar is provided on the lower side of the inclined plate corresponding to the bottom of the parts baskets.

[0010] As a further improvement of the utility model, four universal wheels symmetrically distributed to each other are arranged at the bottom of the frame.

[0011] As a further improvement of the present invention, a turnover material box is arranged on the operating platform between the positive positioning fixture of the shell and the reverse positioning fixture of the shell.

[0012] As a further improvement of the present invention, the operating platform is arranged in the middle of the frame, the industrial computer is arranged in the lower part of the frame, and the display is arranged in the upper part of the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a top view of the housing positive positioning fixture of the utility model.

[0015] Figure 3 It is a top view of the housing reverse positioning fixture of the utility model.

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the switch and camera detection module from the first perspective.

[0017] Figure 5 It is a schematic diagram of the three-dimensional structure of the switch and camera detection module from the second perspective.

[0018] Among them, 1 rack, 2 display, 3 operating platform, 4 industrial computer, 5 shell forward positioning fixture, 501 left positioning piece one, 502 right positioning piece one, 6 shell reverse positioning fixture, 601 left positioning piece two, 602 right positioning piece two, 603 handle, 7 switch and camera detection module, 701 mounting plate, 702 test locking cylinder, 703 slide seat, 704 locking plate, 705 mounting seat, 706 pressing cylinder, 707 product positioning fixture, 8 shell, 9 switch, 10 camera, 11 test plug one, 12 test plug two, 13 test plug three, 14 tilting plate, 15 parts basket, 16 gear bar, 17 universal wheel, 18 turnover material box, 19 switch button one, 20 switch button two, 21 switch button three. DETAILED DESCRIPTION

[0019] like Figure 1-5As shown, a rear trunk switch and camera installation and detection integrated equipment includes a frame 1, on which a display 2, an operating platform 3 and an industrial computer 4 are arranged from top to bottom, and on the operating platform 3, a shell forward positioning fixture 5, a shell reverse positioning fixture 6 and a switch and camera detection module 7 are arranged from left to right; the shell forward positioning fixture 5 includes a left positioning piece 501 and a right positioning piece 502, and a shell 8 and a switch 9 facing upward are placed between the left positioning piece 501 and the right positioning piece 502, and the switch 9 is connected to the test circuit through a test plug 11. The shell reverse positioning fixture 6 includes a left positioning member 2 601, a right positioning member 2 602 and two handles 603. The shell 8, the switch 9 and the camera 10 facing downward are placed between the left positioning member 2 601 and the right positioning member 2 602. The camera 10 is connected to the programmable current tester through the test plug 2 12 and the test plug 3 13. The programmable current tester is connected to the industrial computer 4 through an electrical signal; the switch and camera detection module 7 includes a product positioning fixture 707, a product locking device and a switch pressing device. The product locking device includes a vertically arranged mounting plate 701, and the mounting plate 702 is provided with a plurality of mounting plates. Two symmetrically distributed test locking cylinders 702 are arranged on the front side of the mounting plate 701. The piston end of the test locking cylinder 702 is provided with a slide seat 703. The slide seat 703 is slidably connected with the guide rail through a slider. The guide rail is arranged on the cylinder body of the locking cylinder. A locking plate 704 is arranged on the front side of the slide seat 703. The switch pressing device includes a mounting seat 705, a pressing cylinder 706 and a pressing plate. The pressing plate is arranged on the piston end of the pressing cylinder 706. The industrial computer 4 is connected to the intelligent torque gun and the display 2 respectively through electrical signals; the front side of the operating platform 3 is provided with a switch button 19 and a switch button 2 0 and switch button three 21, switch button one 19 is used to control the start and stop of the locking cylinder, switch button two 20 is used to control the start and stop of the pressing cylinder 706, and switch button three 21 is used to control the start and stop of the programmable current tester; an inclined plate 14 is arranged on the upper part of the frame 1, three parts baskets 15 are placed on the inclined plate 14, and a stop bar 16 is arranged on the lower side of the inclined plate 14 corresponding to the bottom of the parts basket 15; four universal wheels 17 symmetrically distributed with each other are arranged at the bottom of the frame 1; a turnover material box 18 is arranged on the operating platform 3 between the positive positioning fixture 5 of the shell and the reverse positioning fixture 6 of the shell.

[0020] When the utility model is used, after the personnel install the switch 9 and the box camera 10 on the shell forward positioning fixture 5 and the shell reverse positioning fixture 6 in sequence, they can check the display 2 to confirm whether the bolt installation meets the standard, place the product on the product positioning fixture 707, press the switch button 19 to achieve product positioning, and after confirming that the test plug 1 11, the test plug 2 12 and the test plug 3 13 are connected to the detection equipment normally, press the switch button 2 20 and the switch button 3 21 to perform performance testing on the switch 9 and the camera 10, and the display 2 directly shows the test results to facilitate personnel to identify qualified products. The advantages of the utility model are: the test results can be automatically analyzed and judged by the industrial control software in the industrial control computer 4, and the assembly personnel do not need to have more professional knowledge, avoiding the phenomenon of missed detection and false detection caused by human factors, and reducing labor costs; during the test process, the personnel do not need to touch the product, ensuring the personal safety of the operator.

[0021] The present utility model is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present utility model, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present utility model.

Claims

1. A rear trunk switch and camera installation and detection integrated device, comprising a frame, on which an operating platform, an industrial computer and a display are arranged, characterized in that: The operating platform is provided with a shell forward positioning jig, a shell reverse positioning jig and a switch and camera detection module from left to right in sequence. The switch and camera detection module includes a product positioning jig, a product locking device and a switch pressing device. The product locking device includes a vertically arranged mounting plate. Two symmetrically distributed test locking cylinders are arranged on the front side of the mounting plate. A slide seat is arranged at the piston end of the test locking cylinder. The slide seat is slidably connected to the guide rail through a slider. The guide rail is arranged on the cylinder body of the locking cylinder. A locking plate is arranged on the front side of the slide seat. The switch pressing device includes a mounting seat, a pressing cylinder and a pressing plate. The pressing plate is arranged at the piston end of the pressing cylinder. The industrial computer is respectively connected to the intelligent torque gun and the display through electrical signals.

2. The rear trunk switch and camera installation and detection integrated device according to claim 1, characterized in that: The shell forward positioning fixture comprises a left positioning piece 1 and a right positioning piece 1, between which a shell and a switch facing upward are placed, and the switch is connected to a test circuit via a test plug 1.

3. The rear trunk switch and camera installation and detection integrated device according to claim 1, characterized in that: The shell reverse positioning fixture includes a left positioning piece 2, a right positioning piece and two handles. A shell, a switch and a camera facing downward are placed between the left positioning piece 2 and the right positioning piece 2. The camera is connected to a programmable current tester through a test plug 2 and a test plug 3. The programmable current tester is connected to an industrial computer through electrical signals.

4. The rear trunk switch and camera installation and detection integrated device according to claim 3, characterized in that: The front side of the operating platform is provided with switch button 1, switch button 2 and switch button 3, the switch button 1 is used to control the start and stop of the locking cylinder, the switch button 2 is used to control the start and stop of the pressing cylinder, and the switch button 3 is used to control the start and stop of the programmable current tester.

5. The rear trunk switch and camera installation and detection integrated device according to claim 1, characterized in that: An inclined plate is arranged on the upper part of the frame, a plurality of parts baskets are placed on the inclined plate, and a stop bar is arranged on the lower side of the inclined plate corresponding to the bottom of the parts baskets.

6. The rear trunk switch and camera installation and detection integrated device according to claim 1, characterized in that: The bottom of the frame is provided with four universal wheels which are symmetrically distributed with each other.

7. The rear trunk switch and camera installation and detection integrated device according to claim 1, characterized in that: A turnover material box is arranged on the operating platform between the positive positioning fixture of the shell and the reverse positioning fixture of the shell.

8. The rear trunk switch and camera installation and detection integrated device according to any one of claims 1 to 7, characterized in that: The operating platform is arranged in the middle of the frame, the industrial computer is arranged in the lower part of the frame, and the display is arranged in the upper part of the frame.

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