Saw cutting device
By designing two movable feeding mechanisms and gratings in the sawing device, the problem of low material transportation efficiency in the prior art is solved, uninterrupted feeding and precise cutting are achieved, and the sawing work efficiency is improved.
Patent Information
- Application Number
- CN202420219220.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-30
AI Technical Summary
When existing sawing devices saw long cylindrical materials, the material transportation efficiency is low, because one jaw needs to return to the origin and then transport it for the next time, resulting in low feeding efficiency.
A sawing device including two movable feeding mechanisms and a sawing mechanism is designed to realize uninterrupted feeding of materials through a gear transmission mechanism and a pulley mechanism, and a grating is provided for precise cutting and tail material processing.
Through the mutual cooperation of the two active feeding mechanisms, the uninterrupted feeding of the material is achieved, the feeding efficiency is improved, and the material cutting length is accurately controlled through the grating and the tail material is automatically processed.
Smart Images

Figure CN222309167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sawing device, in particular to a sawing device used for sawing relatively long columnar materials. Background Art
[0002] Cutting long cylindrical materials such as bamboo and wood is a basic step in their deep processing. Chinese utility model patent with application number 202320495585.3 discloses a bamboo sawing machine, including a frame, two sawing devices and two clamps, wherein the two sawing devices are fixedly connected to the frame, one clamp is fixed to the material feeding end of the frame, and the other clamp is located between the two sawing devices and can move between the two sawing devices. The technical solution has a simple structure, but one of the clamps is fixed, and the other clamp needs to return to the origin after completing one material transportation before the next transportation, and the material transportation efficiency is low. Therefore, in order to improve the feeding efficiency, it needs to be improved. Utility Model Content
[0003] Technical purpose: In order to overcome the deficiencies in the prior art, the utility model provides a sawing device for sawing longer cylindrical materials, thereby improving the sawing efficiency.
[0004] Technical solution: To achieve the above-mentioned purpose, the utility model discloses a sawing device, characterized in that it includes a frame, a first feeding mechanism, a second feeding mechanism and a sawing mechanism, the first feeding mechanism is arranged close to the material feeding end, the second feeding mechanism and the first feeding mechanism are arranged at intervals along the material conveying direction, and are arranged away from the material feeding end; the sawing mechanism is arranged between the first feeding mechanism and the second feeding mechanism; the first feeding mechanism, the second feeding mechanism and the sawing mechanism are all connected to the frame.
[0005] Furthermore, the first feeding mechanism and the second feeding mechanism both include a fixed plate, a clamping mechanism, and a gear transmission mechanism. Through the gear transmission mechanism, the first feeding mechanism and the second feeding mechanism can reciprocate along the material conveying direction.
[0006] Furthermore, the gear transmission mechanism includes a first driving device, a transmission shaft, a first transmission gear, a second transmission gear, a moving gear and a rack. The first driving device can drive the first transmission gear to rotate, the first transmission gear is meshed with the second transmission gear, the second transmission gear and the moving gear are arranged on the transmission shaft, and the moving gear is meshed with the rack.
[0007] Furthermore, a pulley mechanism is also provided on the first feeding mechanism and the second feeding mechanism to ensure the smooth displacement of the first feeding mechanism and the second feeding mechanism, and the pulley mechanism includes a transverse pulley and a longitudinal pulley.
[0008] Furthermore, the sawing mechanism includes a second drive device, a third transmission gear, a fourth transmission gear, a rotating shaft, a transmission arm, a third drive device and a saw blade. The second drive device drives the third transmission gear to rotate, the third transmission gear is meshed with the fourth transmission gear, the fourth transmission gear is fixedly mounted on the rotating shaft, one end of the transmission arm is fixedly connected to the rotating shaft, and the other end is fixedly connected to the third drive device, and the third drive device drives the saw blade to rotate.
[0009] Furthermore, the sawing device also includes a flipping mechanism arranged below the second feeding mechanism and the sawing mechanism, and the flipping mechanism can be flipped in two different directions.
[0010] Furthermore, the flipping mechanism includes a flipping frame, a support arm and a telescopic element, the telescopic element is connected to the frame, the telescopic end of the telescopic element is connected to the support arm, and the flipping frame is hinged to the frame and the support arm respectively.
[0011] Furthermore, a first imaging device and a second imaging device are connected to the frame, the first imaging device is located at a material feeding end, and the second imaging device is located at a side of the sawing mechanism.
[0012] Furthermore, the sawing device further comprises a first grating and a second grating, wherein the first grating is connected to the frame near the material feeding end, and the second grating is fixedly connected to the second feeding mechanism.
[0013] Compared with the prior art, the utility model has at least the following beneficial effects:
[0014] Through the cooperation of two active feeding mechanisms, uninterrupted feeding of materials is achieved, greatly improving the feeding efficiency. At the same time, a grating is set to accurately control the cutting length of the material and automatically complete the processing of the tailings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall structure of the feeding mechanism, sawing mechanism, imaging device and grating;
[0017] Figure 3 It is a schematic diagram of the feeding mechanism;
[0018] Figure 4 It is a schematic diagram of the sawing mechanism;
[0019] Figure 5 Schematic diagram of the flipping mechanism.
[0020] In the figure, 1, frame; 2, first feeding mechanism; 3, second feeding mechanism; 31, fixed plate; 32, clamping mechanism; 33, gear transmission mechanism; 331, first driving device; 332, transmission shaft; 333, first transmission gear; 334, second transmission gear; 335, moving gear; 336, rack; 34, pulley mechanism; 341, transverse pulley; 342, longitudinal pulley; 4, sawing mechanism; 41, second driving device; 42, third transmission gear; 43, fourth transmission gear; 44, rotating shaft; 45, transmission arm; 46, third driving device; 47, saw blade; 5, turning mechanism; 51, turning frame; 52, supporting arm; 53, telescopic element; 61, first imaging device; 62, second imaging device; 71, first grating; 72, second grating. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1 To Attachment Figure 5 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention.
[0022] A sawing device comprises a frame 1, a first feeding mechanism 2, a second feeding mechanism 3, a sawing mechanism 4 and a turning mechanism 5. The first feeding mechanism 2, the second feeding mechanism 3, the sawing mechanism 4 and the turning mechanism 5 are all arranged on the frame.
[0023] The frame 1 is a frame structure formed by welding pipe fittings, and one end of the frame 1 is defined as a material feeding end. The first feeding mechanism 2 is arranged close to the material feeding end, and the second feeding mechanism 3 and the first feeding mechanism 2 are arranged at intervals along the material conveying direction and are arranged away from the material feeding end.
[0024] The first feeding mechanism 2 and the second feeding mechanism 3 both include a fixing plate 31, a clamping mechanism 32, a gear transmission mechanism 33 and a pulley mechanism 34. The specific structure of the clamping mechanism 32 can be found in the utility model patent with application number 202320495594.2, which will not be repeated here.
[0025] The gear transmission mechanism 33 includes a first driving device 331, a transmission shaft 332, a first transmission gear 333, a second transmission gear 334, a moving gear 335 and a rack 336. The first driving device 331 can be a motor, the first transmission gear 333 and the second transmission gear 334 are meshed with each other, the second transmission gear 334 and the moving gear 335 are both arranged on the transmission shaft 332, and the moving gear 335 and the rack 336 are meshed with each other. When working, the first driving device 331 drives the first transmission gear 333 to rotate, including forward and reverse rotation, thereby driving the second transmission gear 334 to rotate, and the rotation of the second transmission gear 334 drives the transmission shaft 332 to rotate. Since the moving gear 335 is also arranged on the transmission shaft 332, it drives the moving gear 335 to rotate, thereby driving the entire first feeding mechanism 2 and the second feeding mechanism 3 to translate along the rack 336, that is, the first feeding mechanism 2 and the second feeding mechanism 3 reciprocate along the material conveying direction.
[0026] The pulley mechanism 34 includes a transverse pulley 341 and a longitudinal pulley 342 , and the transverse pulley 341 and the longitudinal pulley 342 cooperate with each other to ensure the smooth displacement of the first feeding mechanism 2 and the second feeding mechanism 3 .
[0027] The sawing mechanism 4 includes a second driving device 41, a third transmission gear 42, a fourth transmission gear 43, a rotating shaft 44, a transmission arm 45, a third driving device 46 and a saw blade 47. The second driving device 41 and the third driving device 46 can be motors, and respectively drive the third transmission gear 42 and the saw blade 47 to rotate. The third transmission gear 42 and the fourth transmission gear 43 are meshed with each other. The fourth transmission gear 43 is preferably a fan gear. The fourth transmission gear 43 is fixedly mounted on the rotating shaft 44. One end of the transmission arm 45 is fixedly connected to the rotating shaft 44, and the other end is fixedly connected to the third driving device 46. When working, the second driving device 41 drives the third transmission gear 42 to rotate, including forward and reverse rotation. The third transmission gear 42 drives the fourth transmission gear 43 to rotate, and then drives the rotating shaft 44 to rotate. Since the two ends of the transmission arm 45 are respectively fixedly connected to the rotating shaft 44 and the third driving device 46, the rotation of the rotating shaft 44 drives the transmission arm 45, the third driving device 46 and the saw blade 47 to rotate around the rotating shaft 44 to complete the advance and retreat.
[0028] The turning mechanism 5 is arranged below the second feeding mechanism 3 and the sawing mechanism 4, and comprises a turning frame 51, a support arm 52 and a telescopic element 53. The turning frame 51 is hinged to the frame 1, one end of the turning frame 51 is connected to the support arm 52, a telescopic element 53 is arranged between the support arm 52 and the frame 1, the telescopic end of the telescopic element 53 is connected to the support arm 52, and the telescopic element 53 can be a cylinder. Under the action of the telescopic element 53, the turning frame 51 can turn in two different directions. The bamboo cut into sections falls on the turning frame 51, the turning frame 51 of the bamboo with good quality turns to one side, and the turning frame 51 of the bamboo with poor quality turns to the other side.
[0029] The sawing device of the utility model also includes a first imaging device 61 and a second imaging device 62, both of which are connected to the frame 1. The first imaging device 61 is arranged at the material feeding end, and the second imaging device 62 is arranged on one side of the sawing mechanism 4. The first imaging device 61 and the second imaging device 62 are used to identify the material conditions, for example, when sawing bamboo sticks, the first feeding mechanism 2 and the second feeding mechanism 3 are controlled to avoid bamboo joints.
[0030] The sawing device of the utility model further comprises a first grating 71 and a second grating 72, wherein the first grating 71 is connected to the frame 1 near the material feeding end, and the second grating 72 is fixedly connected to the second feeding mechanism 3. The first grating 71 and the second grating 72 are used to collect the feeding length information, judge the cutting length and the material surplus, and control the displacement of the first feeding mechanism 2 and the second feeding mechanism 3.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A sawing device, characterized in that: include: Rack (1); A first feeding mechanism (2), wherein the first feeding mechanism (2) is arranged close to a material feeding end; A second feeding mechanism (3), the second feeding mechanism (3) and the first feeding mechanism (2) are arranged at intervals along the material conveying direction and are arranged away from the material feeding end; A sawing mechanism (4), wherein the sawing mechanism (4) is arranged between the first feeding mechanism (2) and the second feeding mechanism (3); The first feeding mechanism (2), the second feeding mechanism (3) and the sawing mechanism (4) are all connected to the frame (1).
2. The sawing device according to claim 1, characterized in that: The first feeding mechanism (2) and the second feeding mechanism (3) both comprise a fixed plate (31), a clamping mechanism (32), and a gear transmission mechanism (33); through the gear transmission mechanism (33), the first feeding mechanism (2) and the second feeding mechanism (3) can reciprocate along the material conveying direction.
3. The sawing device according to claim 2, characterized in that: The gear transmission mechanism (33) comprises a first driving device (331), a transmission shaft (332), a first transmission gear (333), a second transmission gear (334), a moving gear (335) and a rack (336); the first driving device (331) can drive the first transmission gear (333) to rotate; the first transmission gear (333) is meshed with the second transmission gear (334); the second transmission gear (334) and the moving gear (335) are arranged on the transmission shaft (332); and the moving gear (335) is meshed with the rack (336).
4. The sawing device according to claim 2, characterized in that: The first feeding mechanism (2) and the second feeding mechanism (3) are also provided with a pulley mechanism (34) to ensure the smooth displacement of the first feeding mechanism (2) and the second feeding mechanism (3); the pulley mechanism (34) comprises a transverse pulley (341) and a longitudinal pulley (342).
5. The sawing device according to claim 1, characterized in that: The sawing mechanism (4) comprises a second driving device (41), a third transmission gear (42), a fourth transmission gear (43), a rotating shaft (44), a transmission arm (45), a third driving device (46) and a saw blade (47); the second driving device (41) drives the third transmission gear (42) to rotate; the third transmission gear (42) meshes with the fourth transmission gear (43); the fourth transmission gear (43) is fixedly mounted on the rotating shaft (44); one end of the transmission arm (45) is fixedly connected to the rotating shaft (44); the other end of the transmission arm (45) is fixedly connected to the third driving device (46); the third driving device (46) drives the saw blade (47) to rotate.
6. The sawing device according to claim 1, characterized in that: It also comprises a turning mechanism (5) arranged below the second feeding mechanism (3) and the sawing mechanism (4), and the turning mechanism (5) can turn in two different directions.
7. The sawing device according to claim 6, characterized in that: The turning mechanism (5) comprises a turning frame (51), a support arm (52) and a telescopic element (53); the telescopic element (53) is connected to the frame (1); the telescopic end of the telescopic element (53) is connected to the support arm (52); and the turning frame (51) is hinged to the frame (1) and the support arm (52) respectively.
8. The sawing device according to claim 1, characterized in that: The frame (1) is connected to a first imaging device (61) and a second imaging device (62); the first imaging device (61) is located at a material feeding end, and the second imaging device (62) is located at one side of the sawing mechanism (4).
9. The sawing device according to claim 1, characterized in that: It also comprises a first grating (71) and a second grating (72), wherein the first grating (71) is connected to the frame (1) near the material feeding end, and the second grating (72) is fixedly connected to the second feeding mechanism (3).
Citation Information
Patent Citations
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CN219404655U
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CN219666685U