Aerated concrete block bottom skin scraping mechanism

By introducing high-pressure jet plates and negative pressure pump-driven scraper mechanisms in the aerated concrete block production line, the scraper adhesion problem is solved, the scraper cleaning efficiency and the removal effect of concrete block base are improved, and the overall block is enhanced Strength and stability.

CN222309226UActive Publication Date: 2025-01-07SICHUAN HONGBING ENERGY SAVING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421094900.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the prior art, scrapers tend to adhere to materials and impurities during the long-term cleaning of concrete block base, resulting in wear and corrosion, affecting the cleaning effect.

Method used

A scraping mechanism for bottom skin of aerated concrete blocks is designed, and the scraper is purged and cleaned with a jet plate, and scraped the bottom skin with a reciprocating scraper. The scraper is driven by a negative pressure pump and a turbine blade to perform reciprocating movement. Ensure the scraper is clean and improves cleaning efficiency.

Benefits of technology

Effectively remove materials from the scraper, extend the life of the scraper, and assist in cleaning the concrete bottom with high-pressure jet, improve the bonding effect between the block and mortar or adhesive, and enhance the overall strength and stability of the block.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aerated concrete block bottom skin scraping mechanism, and belongs to the field of concrete block processing. An aerated concrete block bottom skin scraping mechanism comprises a turnover machine body, a turnover plate is arranged on the turnover machine body, the aerated concrete block bottom skin scraping mechanism further comprises a working box fixedly connected to the turnover plate, a movable plate is slidably connected to the working box, a scraper is fixedly connected to the top of the movable plate, and the contact end of the scraper is arranged in a pointed cone shape; the air injection plate is fixedly connected to the movable plate, an air injection hole is formed in the air injection plate, the air injection end of the air injection hole faces the pointed conical surface of the scraper, and the scraper is matched with the air injection plate; according to the utility model, the two sides of the scraper can be subjected to high-pressure blowing, so that materials adhered to the working end of the scraper can be removed, the scraper is kept clean, the working efficiency of the scraper is recovered, meanwhile, the bottom skin on the concrete block can be subjected to auxiliary cleaning by utilizing high-pressure air injection, and the cleaning effect of the scraper is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete block processing, in particular to a bottom skin scraping mechanism for an aerated concrete block. Background Art

[0002] The production process of aerated concrete blocks usually includes the following main steps: Raw material preparation: Prepare raw materials such as air entraining agent, cement, lime, stone powder, sand, etc. These raw materials are necessary for making aerated concrete blocks. Batching: Mix the raw materials according to a certain formula. Usually, the raw materials are fully mixed in a mixer or mixing tank to ensure that the various raw materials are evenly distributed. Casting mold: Pour the mixed raw materials into the aerated concrete block mold. The mold can be a metal mold, a wooden mold or a plastic mold, and different mold shapes and sizes can be selected according to needs. Vibration compaction: Use vibration equipment to vibrate and compact the concrete in the mold to ensure that the concrete fully fills the mold and eliminates bubbles, thereby improving the density and strength of the block.

[0003] At present, the filled molds need to be placed in a curing room or open field for curing to allow the concrete to fully solidify and harden. The curing time usually ranges from several hours to several days to ensure that the blocks reach the designed strength. After the concrete is fully cured, the molds are removed, the formed aerated concrete blocks are taken out, and placed on the cutting trolley. After horizontal and vertical cutting, concrete blocks of different sizes are formed, and then the aerated concrete is placed on the turning machine.

[0004] In the prior art, it is necessary to support one side of the concrete block by a flip plate on a flipping machine, and then flip it 90 degrees so that the bottom skin on the concrete block faces the ground, and then scrape the bottom skin off with a scraper, and then flip the concrete block back to its original position. However, during the long cleaning process of the scraper, the working end of the scraper will adhere to concrete materials or impurities, and the materials or impurities will cause wear and corrosion to the scraper, affecting the cleaning effect of the scraper on the bottom skin of the concrete block. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that during a long cleaning process, the working end of the scraper will adhere to concrete materials or impurities, and the materials or impurities will cause wear and corrosion to the scraper, thereby affecting the cleaning effect of the scraper on the bottom skin of the concrete block. A mechanism for scraping the bottom skin of an aerated concrete block is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A mechanism for scraping the bottom skin of an aerated concrete block comprises a turning machine body, on which a turning plate is arranged, and further comprises: a working box fixedly connected to the turning plate, wherein a movable plate is slidably connected to the working box, a scraper is fixedly connected to the top of the movable plate, and the contact end of the scraper is arranged in a pointed cone; an air jet plate fixedly connected to the movable plate, wherein an air jet hole is opened on the air jet plate, and the air jet end of the air jet hole faces the pointed cone surface of the scraper, and the scraper cooperates with the air jet plate.

[0008] In order to facilitate the reciprocating movement of the movable plate, preferably, a reciprocating screw rod is rotatably connected in the working box, and the movable plate is threadedly connected to the reciprocating screw rod.

[0009] In order to facilitate the rotation of the reciprocating screw, it further includes: a transmission disk fixedly connected to the working box, wherein the reciprocating screw extends into the transmission disk and is fixedly connected to a turbine blade; a placement box fixedly connected to the side wall of the flip plate, wherein a negative pressure pump is fixedly connected to the placement box, and the output end of the negative pressure pump is connected to one side of the transmission disk through a pipeline, and the other side of the transmission disk is fixedly connected to the jet plate through a telescopic tube.

[0010] In order to facilitate the gas delivery in the gas injection hole, preferably, a diversion cavity is provided in the gas injection plate, and the diversion cavity is connected with the gas injection hole.

[0011] In order to improve the jet effect of the jet plates, preferably, the jet plates are symmetrically arranged in two groups.

[0012] In order to increase the service life of the scraper, preferably, the scraper is made of steel.

[0013] Compared with the prior art, the utility model provides a bottom skin scraping mechanism for aerated concrete blocks, which has the following beneficial effects:

[0014] 1. The aerated concrete block bottom skin scraping mechanism can use two sets of symmetrical jet plates to perform high-pressure blowing on both sides of the scraper, thereby removing the materials adhering to the working end of the scraper, ensuring that the scraper remains clean and restores its working efficiency. At the same time, it can also use high-pressure jets to assist in cleaning the bottom skin on the concrete block, thereby improving the cleaning effect of the scraper;

[0015] 2. The aerated concrete block bottom skin scraping mechanism can remove the bottom skin on the concrete block by reciprocatingly scraping the bottom skin on the concrete block through a scraper, which is beneficial to the subsequent bonding between the block and the mortar or adhesive, and improves the overall strength and stability of the block wall.

[0016] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model can perform high-pressure blowing on both sides of the scraper, thereby removing the material adhering to the working end of the scraper, ensuring that the scraper remains clean and restores its working efficiency. At the same time, it can also use high-pressure jets to assist in cleaning the bottom skin on the concrete blocks, thereby improving the cleaning effect of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of a first-angle view of a bottom skin scraping mechanism of an aerated concrete block proposed by the utility model;

[0018] Figure 2 A schematic diagram of a second viewing angle of an aerated concrete block bottom skin scraping mechanism proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the structure inside the booster plate of the bottom skin scraping mechanism of an aerated concrete block proposed by the utility model;

[0020] Figure 4 This is a structural schematic diagram of a jet plate of an aerated concrete block bottom skin scraping mechanism proposed by the utility model;

[0021] Figure 5 The utility model is a schematic diagram of the interior of a box for placing the bottom skin scraping mechanism of an aerated concrete block.

[0022] In the figure: 1. turning machine body; 101. turning plate; 2. working box; 201. reciprocating screw rod; 3. movable plate; 301. scraper; 4. placing box; 401. negative pressure pump; 5. transmission plate; 501. turbine blade; 6. jet plate; 601. jet hole. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0025] Example:

[0026] Reference Figure 1-Figure 5, an aerated concrete block bottom skin scraping mechanism, including a turning machine body 1, the concrete block turning machine body 1 is a device for turning over concrete blocks, and the production process of aerated concrete blocks usually includes the following main steps, raw material preparation: prepare raw materials such as aerating agent, cement, lime, stone powder, sand, etc. These raw materials are necessary ingredients for making aerated concrete blocks. Batching: Mix the raw materials according to a certain formula. Usually the raw materials are fully mixed in a mixer or a mixing tank to ensure that the various raw materials are evenly distributed. Casting mold: Pour the mixed raw materials into the aerated concrete block mold. The mold can be a metal mold, a wooden mold or a plastic mold, and different mold shapes and sizes can be selected as needed. Vibration compaction: Use vibration equipment to vibrate and compact the concrete in the mold to ensure that the concrete fully fills the mold and eliminates bubbles, thereby improving the density and strength of the block.

[0027] Please refer to Figure 2 and Figure 4 As shown in the figure, usually in a concrete block production line, the concrete blocks need to be flipped for post-processing after forming, and an automatic or semi-automatic flip plate 101 is provided on the flip machine body 1, and a working box 2 is fixedly connected to the flip plate 101, and a rotatable reciprocating screw 201 is also installed in the working box 2, and a movable plate 3 is also threadedly connected to the reciprocating screw 201, and a scraper 301 with a pointed cone is also installed on the top of the movable plate 3, and the scraper blade 301 is made of steel, and the contact end of the scraper 301 faces the bottom skin surface of the bottom of the concrete block.

[0028] Also, please refer to Figure 3 and Figure 4 The working box 2 is also fixedly connected with a transmission disk 5, and the end of the reciprocating screw 201 extends to the transmission disk 5 and is fixedly connected with a turbine blade 501. The side wall of the flip plate 101 is also fixedly connected with a placement box 4. Please refer to Figure 5 As shown in the figure, a negative pressure pump 401 is fixedly connected in the placement box 4, and the input end of the negative pressure pump 401 is connected to the outside air through a pipe, and a filter screen needs to be set at the entrance of the pipe to filter the air entering the negative pressure pump 401, and then the output end of the negative pressure pump 401 is connected to one side of the transmission disk 5 through a pipe, so that in the process of conveying gas, its turbine blade 501 can drive the reciprocating screw 201 to rotate, thereby making the movable plate 3 reciprocate on the working box 2.

[0029] Please refer to Figure 4As shown in the figure, two groups of symmetrical jet plates 6 are also installed on the movable plate 3, and the other side of the transmission plate 5 is fixedly connected to the jet plate 6 through a telescopic tube, and an jet hole 601 is also opened on the jet plate 6, and a diversion cavity is opened in the jet plate 6, and the diversion cavity is connected to the jet hole 601, and the telescopic tube is connected to the diversion cavity in the jet plate 6, so that the high-pressure air generated by the negative pressure pump 401 can be transported to the jet hole 601, and the jet end of the jet hole 601 is directed to the pointed cone surface of the scraper 301, thereby sweeping the surface of the scraper 301.

[0030] The working principle is as follows. When it is necessary to scrape the bottom skin on the concrete block, the concrete block can be placed on the flip plate 101 set on the flip machine body 1, and then the switch is turned on to flip it. In this process, the switch of the negative pressure pump 401 is turned on, and then the negative pressure pump 401 will transport high-pressure gas to the transmission disk 5 through the pipeline. At this time, the turbine blade 501 can drive the reciprocating screw 201 to rotate, so that the movable plate 3 can reciprocate on the working box 2, and then the scraper 301 will reciprocate to scrape the bottom skin on the concrete block, so as to remove the bottom skin on the concrete block, which is beneficial to the subsequent bonding between the block and the mortar or adhesive, and improves the overall strength and stability of the block wall. At the same time, two sets of symmetrical jet plates 6 will perform high-pressure blowing on both sides of the scraper 301, so as to remove the material adhered to the working end of the scraper 301, ensure that the scraper 301 remains clean, and restore its working efficiency. At the same time, the bottom skin on the concrete block can be auxiliary cleaned by high-pressure jet, thereby improving the cleaning effect of the scraper 301.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A bottom skin scraping mechanism for an aerated concrete block, comprising a turning machine body (1), wherein a turning plate (101) is arranged on the turning machine body (1), characterized in that: Also includes: a working box (2) fixedly connected to the flip plate (101), Wherein, a movable plate (3) is slidably connected to the working box (2), a scraper (301) is fixedly connected to the top of the movable plate (3), and the contact end of the scraper (301) is arranged in a pointed cone; a jet plate (6) fixedly connected to the movable plate (3), The jet plate (6) is provided with a jet hole (601), the jet end of the jet hole (601) faces the pointed conical surface of the scraper (301), and the scraper (301) cooperates with the jet plate (6).

2. The aerated concrete block bottom skin scraping mechanism according to claim 1, characterized in that: A reciprocating screw rod (201) is rotatably connected inside the working box (2), and the movable plate (3) is threadedly connected to the reciprocating screw rod (201).

3. The bottom skin scraping mechanism of an aerated concrete block according to claim 2 is characterized in that: Also includes: a transmission plate (5) fixedly connected to the working box (2), Wherein, the reciprocating screw rod (201) extends into the transmission disc (5) and is fixedly connected with a turbine blade (501); A box (4) is fixedly connected to the side wall of the flip plate (101), A negative pressure pump (401) is fixedly connected inside the placement box (4), the output end of the negative pressure pump (401) is connected to one side of the transmission disc (5) through a pipeline, and the other side of the transmission disc (5) is fixedly connected to the jet plate (6) through a telescopic tube.

4. The aerated concrete block bottom skin scraping mechanism according to claim 1, characterized in that: A flow diversion cavity is provided in the jet plate (6), and the flow diversion cavity is communicated with the jet hole (601).

5. The aerated concrete block bottom skin scraping mechanism according to claim 1, characterized in that: The air jet plates (6) are symmetrically arranged in two groups.

6. The aerated concrete block bottom skin scraping mechanism according to claim 1, characterized in that: The scraper (301) is made of steel.