Core injection device for cement foaming external wall insulating brick
By installing scraping and sweeping components and rotating components in the cement foam tank, the problems of cement slurry contamination and agglomeration are solved, and high-quality core injection molding of the mixture is achieved.
Patent Information
- Application Number
- CN202420967835.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-07
AI Technical Summary
During the manufacturing process of cement foam insulation bricks, cement slurry is easily contaminated and agglomerated on the tank wall of the mixing tank, affecting the core forming quality of the mixture.
A core injection device for cement foam exterior wall insulation bricks is designed, including setting up a spindle and scraping member in the cement foam tank. The extrusion scraper is driven by the rotating member to scrape and sweep the inner wall of the cement foam tank to avoid cement mud contamination. And clean back into the mixture.
It effectively avoids cement slurry clumping on the tank wall, ensures the quality of the mixture, and improves the stability of core injection molding.
Smart Images

Figure CN222309275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat-insulating brick production, in particular to a core-injecting device for cement foamed exterior wall heat-insulating bricks. Background Art
[0002] Cement foam insulation brick is a commonly used building material with good thermal insulation and heat insulation properties. In the process of manufacturing cement foam insulation brick, the staff mixes cement, water and an appropriate amount of foaming agent in a mixing tank. The stirring of the stirring blade makes the foaming agent fully dispersed and generates bubbles, so that foaming is generated in the cement mixture. Then, the mixed cement mixture is injected into a rectangular hollow mold through a discharge pipe at the bottom of the mixing tank due to gravity. After a certain period of curing, the solidified body in the hollow mold is cut into insulation bricks of required specifications. During the mixing process of the cement mixture, the cement slurry will be contaminated on the surface of the tank wall of the mixing tank. Since it does not move with the mixing of the cement mixture, it will agglomerate on the inner surface of the tank wall of the mixing tank. The agglomerate will fall into the cement mixture due to the increase of its own weight, affecting the quality of the final core injection molding of the cement mixture. In order to avoid the generation of tank wall agglomerations, a new type of core injection device for cement foam exterior wall insulation bricks is needed. Utility Model Content
[0003] The utility model aims to provide a core injection device for cement foamed exterior wall insulation bricks to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a core injection device for cement foam exterior wall insulation bricks, comprising a cement foaming tank, a mixture core injection tube is arranged at the bottom of the cement foaming tank, a main shaft is arranged inside the cement foaming tank, a plurality of groups of stirring blades are sleeved on the outer side of the main shaft, a rotating component for stirring cement and foaming agent is arranged on the top of the cement foaming tank, a scraping component is arranged on the outer side of the main shaft and on the opposite side of the stirring blade, the scraping component comprises a positioning ring sleeved on the outer side of the main shaft, rotating rods are symmetrically arranged on the sides of the positioning ring, and an extrusion portion for rubbing the inner wall of the cement foaming tank is arranged at the end of the rotating rod.
[0005] Preferably, the extrusion part comprises a vertical rod, the vertical rod is arranged at the end of the rotating rod, and a scraper for scraping off the mixture on the inner wall of the cement foaming tank is fixedly connected to the side of the vertical rod.
[0006] Preferably, a locking bolt is symmetrically inserted into the side of the vertical pole, and the end of the locking bolt is inserted into the side of the scraper. The bottom end of the vertical pole is threadedly inserted into the adjusting bolt, and the end of the adjusting bolt is threadedly inserted into the side of the rotating rod.
[0007] Preferably, a spare hole for inserting an adjusting bolt is opened on the side of the rotating rod.
[0008] Preferably, a friction ring is sleeved on the outer side of the main shaft and located in the middle of the positioning ring, and a fastening nut is sleeved on the outer side of the main shaft and located on the top and bottom of the positioning ring.
[0009] Preferably, the rotating member comprises a fixed plate arranged on the top of the cement foaming tank, a motor is arranged on the top of the fixed plate, and an output end of the motor is fixedly connected to the top of the main shaft.
[0010] Preferably, a feed flap is symmetrically hinged on the side of the fixed plate, and a handle is fixedly connected to the top of the feed flap.
[0011] Preferably, a plurality of groups of supporting legs are symmetrically arranged at the bottom of the cement foaming tank.
[0012] Technical effects and advantages of the utility model:
[0013] The utility model provides a scraping component on the outer side of the main shaft in the inner cavity of the cement foaming tank. The positioning ring in the scraping component drives the extrusion part at the end thereof to scrape the cement slurry on the inner wall of the cement foaming tank through the rotating rod. The rotating component drives the extrusion part to synchronously rotate and scrape with the main shaft to avoid the cement slurry from being stained on the tank wall and forming lumps. Through the synchronous scraping and cleaning of the extrusion part, the cement slurry to be agglomerated can be scraped back into the mixed material for stirring, thereby avoiding the formation of lumps on the tank wall and affecting the subsequent core injection operation of the mixed material. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a cross-sectional view of the utility model as a whole.
[0016] Figure 3 It is a structural schematic diagram of the rotating rod and the positioning ring of the utility model.
[0017] In the figure: 1. cement foaming tank; 2. mixture core injection tube; 3. fixing plate; 4. motor; 5. feed flap; 501. handle; 6. main shaft; 7. stirring blade; 8. positioning ring; 801. friction ring; 802. fastening nut; 9. rotating rod; 901. spare hole; 10. vertical pole; 11. supporting leg; 12. scraper; 13. locking bolt; 14. adjusting bolt. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The utility model provides Figure 1-3 The core injection device for cement foam exterior wall insulation bricks shown in the figure comprises a cement foam tank 1, a mixture core injection pipe 2 is arranged at the bottom of the cement foam tank 1, and the mixed cement mixture will flow out from the bottom of the mixture core injection pipe 2. The working principle of the mixture core injection pipe 2 is the same as that of the fluid gate valve, and is used to control the discharge of the cement mixture;
[0020] A plurality of supporting legs 11 are symmetrically arranged at the bottom of the cement foaming tank 1. The supporting legs 11 are fixed to the outer side of the cement foaming tank 1 by welding. The supporting legs 11 are generally placed on the top of the U-shaped masonry structure and fixed by expansion bolts. The inside of the masonry structure is used to place the mold of the insulation bricks. The cement mixture is formed and fixed in the mold, and can then be cut into blocks of specified specifications by the staff;
[0021] A main shaft 6 is arranged inside the cement foaming tank 1, and a plurality of stirring blades 7 are sleeved on the outer side of the main shaft 6. A rotating member for stirring cement and a foaming agent is arranged on the top of the cement foaming tank 1;
[0022] Specifically, the rotating member includes a fixed plate 3 arranged on the top of the cement foaming tank 1, a motor 4 is arranged on the top of the fixed plate 3, and the output end of the motor 4 is fixedly connected to the top of the main shaft 6;
[0023] It should be noted that the fixing plate 3 and the top of the cement foaming tank 1 are tightened and fixed by multiple bolts, the bottom of the motor 4 is tightened and fixed by bolts on the top of the fixing plate 3, and a cylindrical hole for the output end of the motor 4 to be inserted is provided on the top of the fixing plate 3. The stirring blade 7 is in the form of a cross stirring type, and the middle part of the stirring blade 7 is welded and fixed to the outer side of the main shaft 6. The output end of the motor 4 and the main shaft 6 are connected and fixed by a connecting shaft.
[0024] A feeding flap 5 is symmetrically hinged on the side of the fixed plate 3, and a handle 501 is fixedly connected to the top of the feeding flap 5;
[0025] It should be noted that the feed flap 5 is hingedly fixed to the fixed plate 3 by a hinge. The setting of the feed flap 5 is convenient for the staff to feed the cement mixture and observe the actual foaming of the cement. The handle 501 is fixed to the feed flap 5 by welding.
[0026] A scraping member is provided on the outer side of the main shaft 6 and on the opposite side of the stirring blade 7;
[0027] Specifically, the scraping component includes a positioning ring 8 sleeved on the outside of the main shaft 6, and a rotating rod 9 is symmetrically arranged on the side of the positioning ring 8;
[0028] It should be noted that the rotating rod 9 is fixed to the outer side of the positioning ring 8 by welding, a friction ring 801 is sleeved on the outer side of the main shaft 6 and located in the middle of the positioning ring 8, and a fastening nut 802 is sleeved on the outer side of the main shaft 6 and located at the top and bottom of the positioning ring 8;
[0029] The outer side of the main shaft 6 is provided with threads, and the friction ring 801 is made of rubber material, which is used to increase the friction between the positioning ring 8 and the main shaft 6, and the fastening nut 802 is used to squeeze and fix the positioning ring 8 to fix the vertical position of the positioning ring 8;
[0030] The end of the rotating rod 9 is provided with an extrusion portion for rubbing the inner wall of the cement foaming tank 1;
[0031] Specifically, the extrusion part includes a vertical rod 10, which is arranged at the end of the rotating rod 9, and a scraper 12 for scraping the mixture on the inner wall of the cement foaming tank 1 is fixedly connected to the side of the vertical rod 10;
[0032] It should be noted that the side of the vertical pole 10 is symmetrically inserted with a locking bolt 13, and the end of the locking bolt 13 is inserted and connected to the side of the scraper 12. The side of the vertical pole 10 is provided with a threaded hole for the locking bolt 13 to be inserted, and the side of the scraper 12 is provided with a threaded groove for the locking bolt 13 to be inserted. The scraper 12 is closely attached to the inner wall of the cement foaming tank 1, so that the cement slurry contaminated on its surface is scraped off and falls into the cement mixture to prevent it from agglomerating.
[0033] The bottom end of the vertical rod 10 is threadedly connected with an adjusting bolt 14, and the end of the adjusting bolt 14 is threadedly connected to the side of the rotating rod 9;
[0034] It should be noted that a threaded hole corresponding to the adjusting bolt 14 is provided at the bottom end of the vertical rod 10, a threaded hole for inserting the adjusting bolt 14 is provided at the side of the rotating rod 9, and a spare hole 901 for inserting the adjusting bolt 14 is provided at the side of the rotating rod 9, and a thread is provided on the inner side of the spare hole 901 to prevent the threaded hole of the rotating rod 9 from being damaged after long-term use, and is used for spare;
[0035] During actual use, the motor 4 drives the main shaft 6 to rotate, and the positioning ring 8 in the scraping component rotates with the main shaft 6, and drives the scraper 12 fixed on the side of the end vertical rod 10 through the rotating rod 9 to scrape the cement slurry on the inner wall of the cement foaming tank 1, which prevents the cement slurry from being contaminated on the tank wall and forming lumps. Through the synchronous scraping and cleaning of the scraper 12, the cement slurry to be agglomerated can be scraped back into the mixture for stirring, avoiding the formation of lumps on the inner wall of the tank, and further preventing the lumps from falling into the cement mixture due to the increase of their own weight, thereby affecting the final core injection molding quality of the cement mixture.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A core injection device for cement foamed exterior wall insulation bricks, comprising a cement foaming tank (1), characterized in that: The bottom of the cement foaming tank (1) is provided with a mixture core injection tube (2), the interior of the cement foaming tank (1) is provided with a main shaft (6), the outer side of the main shaft (6) is provided with a plurality of stirring blades (7), the top of the cement foaming tank (1) is provided with a rotating component for stirring cement and foaming agent, the outer side of the main shaft (6) and on the opposite side of the stirring blades (7) is provided with a scraping component, the scraping component comprises a positioning ring (8) sleeved on the outer side of the main shaft (6), the side of the positioning ring (8) is symmetrically provided with a rotating rod (9), and the end of the rotating rod (9) is provided with an extrusion portion for rubbing the inner wall of the cement foaming tank (1).
2. A core injection device for cement foam exterior wall insulation bricks according to claim 1, characterized in that: The extrusion part comprises a vertical rod (10), the vertical rod (10) is arranged at the end of the rotating rod (9), and a scraper (12) for scraping off the mixed material on the inner wall of the cement foaming tank (1) is fixedly connected to the side of the vertical rod (10).
3. A core injection device for cement foamed exterior wall insulation bricks according to claim 2, characterized in that: The side of the vertical pole (10) is symmetrically interlaced with a locking bolt (13), the end of which is interlaced with the side of the scraper (12); the bottom end of the vertical pole (10) is threadedly interlaced with an adjusting bolt (14), and the end of which is threadedly interlaced with the side of the rotating rod (9).
4. A core injection device for cement foamed exterior wall insulation bricks according to claim 3, characterized in that: A spare hole (901) for inserting an adjusting bolt (14) is provided on the side of the rotating rod (9).
5. The core injection device for cement foamed exterior wall insulation brick according to claim 1, characterized in that: A friction ring (801) is sleeved on the outside of the main shaft (6) and located in the middle of the positioning ring (8), and a fastening nut (802) is sleeved on the outside of the main shaft (6) and located at the top and bottom of the positioning ring (8).
6. A core injection device for cement foamed exterior wall insulation bricks according to claim 1, characterized in that: The rotating component comprises a fixed plate (3) arranged on the top of the cement foaming tank (1), a motor (4) is arranged on the top of the fixed plate (3), and an output end of the motor (4) is fixedly connected to the top of the main shaft (6).
7. A core injection device for cement foamed exterior wall insulation bricks according to claim 6, characterized in that: A feeding flap (5) is symmetrically hinged on the side of the fixed plate (3), and a handle (501) is fixedly connected to the top of the feeding flap (5).
8. A core injection device for cement foamed exterior wall insulation bricks according to claim 6, characterized in that: The bottom of the cement foaming tank (1) is symmetrically provided with a plurality of groups of supporting legs (11).