Heavy truck front windshield transferring and rotating tool

Abstract

The utility model discloses a heavy truck front windshield transfer rotating tool which comprises a hanging rod, a 360-degree pneumatic sliding ring connected to the lower end of the hanging rod and an integrated frame fixedly assembled with the 360-degree pneumatic sliding ring, and a plurality of suction cups are installed on the integrated frame. The transferring and rotating tool adsorbs the front windshield glass through a plurality of suction cups. The transferring and rotating tool further comprises an overturning assembly, and the overturning assembly is connected with the integrated frame so as to drive the integrated frame to drive the adsorbed front windshield glass to overturn. According to the tool, the front windshield glass can be transferred by only one person through the movable balance crane and the special clamp, the problem that carrying is difficult is solved, labor intensity is lowered, and working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of front windshield assembly in a heavy truck assembly workshop, in particular to a transfer and rotation tool for assisting in assembling a V-platform front windshield glass in a heavy truck assembly workshop. Background Art

[0002] In the assembly and transfer process of the windshield glass of the heavy truck interior line, two people first bend down to take the glass out of the packaging box and move it to the primer rotary tooling. After the primer is applied, the windshield glass is moved to the glue transfer line. This operation method has the following problems:

[0003] 1. Windshield: V9 weighs 27.4kg and is 2278.9mm long; V7 weighs 26.9kg, requiring two people to move it together, making it difficult to move.

[0004] 2. After the windshield is taken out of the packaging box, it needs two people to carry it twice to reach the glue coating conveyor line. One person is coating the primer while the other is waiting, resulting in a waste of man-hours.

[0005] 3. The windshield assembly and transfer process is labor-intensive and has low work efficiency.

[0006] Therefore, based on the above technical problems, technicians in this field urgently need to develop a heavy truck front windshield transfer and rotation tooling. Utility Model Content

[0007] The utility model aims to provide a detachable mask subassembly tool, which solves the problems of high labor cost, low work efficiency and large floor space for subassembly of masks on the front enclosure of the interior trim line in an assembly workshop.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] The utility model discloses a heavy truck front windshield transfer and rotation tool, which comprises:

[0010] boom;

[0011] A 360° pneumatic slip ring connected to the lower end of the boom; and

[0012] An integrated frame fixedly assembled with the 360° pneumatic slip ring, wherein the integrated frame is equipped with a plurality of suction cups;

[0013] The transfer rotating tooling absorbs the front windshield glass through a plurality of suction cups;

[0014] The transfer rotary tooling also includes:

[0015] A flip assembly is connected to the integrated frame to drive the integrated frame to flip the adsorbed front windshield.

[0016] Further, the boom is suspended on a mobile balancing crane in the workshop;

[0017] The suspension rod comprises:

[0018] a boom hoisting portion formed at the upper portion; and

[0019] A boom connection portion formed at the lower portion;

[0020] The boom hoisting part is connected to the mobile balancing crane, and the boom connecting part is connected to the 360° pneumatic slip ring.

[0021] Furthermore, the integrated framework includes:

[0022] A crossbeam arranged symmetrically with respect to the center of the 360° pneumatic slip ring and connected to the 360° pneumatic slip ring; and

[0023] A longitudinal beam fixedly connected to the cross beam;

[0024] The longitudinal beam is provided with three fixing plates fixed at intervals along the length direction thereof, and a suction cup is installed at the lower part of each fixing plate.

[0025] Furthermore, the fixing plate is an L-shaped structure;

[0026] The vertical plate of the fixing plate is assembled and fixed to the longitudinal beam, and the suction cup is installed on the lower surface of the horizontal plate of the fixing plate.

[0027] Furthermore, the flip assembly includes:

[0028] A cylinder fixed to the suspension rod through a support plate, wherein the cylinder rod of the cylinder extends downward; and

[0029] A special-shaped connecting rod connected to the cylinder rod via a fastener, wherein one end of the special-shaped connecting rod away from the cylinder rod is connected to one of the cross beams.

[0030] Furthermore, the suspension rod is hinged to the 360° pneumatic slip ring via a rotating member;

[0031] The special-shaped connecting rod is connected to the center end of the crossbeam close to the 360° pneumatic slip ring.

[0032] In the above technical solution, the utility model provides a heavy truck front windshield transfer and rotation tooling, which has the following beneficial effects:

[0033] The tooling of the utility model only requires one person to complete the transfer of the front windshield glass through the mobile balancing crane and the special clamp, thus saving the problem of difficult transportation, reducing labor intensity and improving work efficiency.

[0034] After the improvement of the tooling of the utility model, the project approval effect is achieved, one person can be reduced to cooperate with the transfer staff, and the labor cost can be saved by about 50,000 yuan per year.

[0035] The tooling of the utility model can reduce the movement and wear of the air pipe and the wire harness through the 360-degree pneumatic slip ring, increase the service life of the air pipe and the wire harness, improve the safety factor of the special clamp for transporting the front windshield, and avoid the occurrence of safety accidents caused by damage to the air pipe and the wire harness.

[0036] The tooling of the utility model uses centralized air supply as a power source for clamping the front windshield glass, and a power source as a power source for lifting and rotating the balancing hanger. The work is completed through operation of a wireless remote controller, so that the transportation of the front windshield glass is realized in an intelligent and mechanized manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0038] Figure 1 It is a structural schematic diagram of the heavy truck front windshield transfer and rotation tooling disclosed in the embodiment of the utility model;

[0039] Figure 2 It is a top view of the heavy truck front windshield transfer and rotation tooling disclosed in an embodiment of the utility model.

[0040] Description of reference numerals:

[0041] 1. Suspension rod; 2. Cylinder; 3. Fastener; 4. Support plate; 5. Crossbeam; 6. Special-shaped connecting rod; 7. Fixing plate; 8. Suction cup; 9. Longitudinal beam; 10. U-shaped clip; 11. 360° pneumatic slip ring. DETAILED DESCRIPTION

[0042] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0043] See also Figure 1 to Figure 2 As shown;

[0044] A heavy truck front windshield transfer and rotation tooling according to this embodiment includes:

[0045] Boom 1;

[0046] A 360° pneumatic slip ring 11 connected to the lower end of the boom 1; and

[0047] An integrated frame fixedly assembled with a 360° pneumatic slip ring 11, wherein a plurality of suction cups 8 are installed on the integrated frame;

[0048] The transfer rotary tooling absorbs the front windshield glass through a plurality of suction cups 8;

[0049] The transfer carousel also includes:

[0050] The flipping assembly is connected with the integrated frame to drive the integrated frame to drive the adsorbed front windshield glass to flip.

[0051] Specifically, the present embodiment discloses a tooling suitable for transporting the front windshield of a heavy truck, which includes a suspension rod 1 and a special clamp connected to the lower end of the suspension rod 1. The main body of the special clamp in the present embodiment is a 360° pneumatic slip ring 11. A plurality of suction cups 8 are installed on the 360° pneumatic slip ring 11 through an integrated frame. Finally, the front windshield is adsorbed by the suction cups 8 to achieve the design purpose of transport and rotation.

[0052] In addition, in order to realize the tilting and flipping of the 360° pneumatic slip ring 11 and the front windshield, a flip assembly is designed in this embodiment, and the flip assembly is used to drive the 360° pneumatic slip ring 11 to flip to a certain angle.

[0053] Preferably, the suspension rod 1 of this embodiment is suspended on a mobile balancing crane in a workshop;

[0054] The boom 1 comprises:

[0055] a boom hoisting portion formed at the upper portion; and

[0056] A boom connection portion formed at the lower portion;

[0057] The boom hoisting part is connected to the mobile balance crane, and the boom connecting part is connected to the 360° pneumatic slip ring 11.

[0058] This embodiment further defines the structure of the boom 1, which is divided into a boom hoisting part and a boom connection part. The boom hoisting part is used as a part connected to a mobile balance crane in a workshop, and the lower boom connection part is used as a part connected to a 360° pneumatic slip ring 11. The overall movement of the tooling relies on a mobile balance crane, which can be completed by one worker.

[0059] Preferably, the integrated framework of this embodiment includes:

[0060] A crossbeam 5 arranged symmetrically with respect to the center of the 360° pneumatic slip ring 11 and connected to the 360° pneumatic slip ring 11; and

[0061] A longitudinal beam 9 fixedly connected to the cross beam 5;

[0062] Three fixing plates 7 are fixed to the longitudinal beam 9 at intervals along the length direction thereof, and a suction cup 8 is installed at the lower part of each fixing plate 7 .

[0063] Among them, the fixing plate 7 of this embodiment is an L-shaped structure;

[0064] The vertical plate of the fixing plate 7 is assembled and fixed with the longitudinal beam 9, and the lower surface of the horizontal plate of the fixing plate is provided with a suction cup 8.

[0065] This embodiment further defines the structure of the integrated frame, which is divided into two cross beams 5 connected to the 360° pneumatic slip ring 11, and two longitudinal beams 9 respectively connected to the two cross beams 5. At the same time, according to the actual requirements of glass adsorption, three fixing plates 7 are arranged on the longitudinal beam 9 at intervals, and each fixing plate 7 is integrated with a suction cup 8. As a preferred embodiment, the fixing plate 7 and the longitudinal beam 9 of this embodiment can be fixed by a U-shaped clip, or connected by fasteners such as bolts, or directly welded and fixed on the longitudinal beam 9. Since the integrated frame is integrated on the 360° pneumatic slip ring 11 as a whole, it can be ensured that the 360° pneumatic slip ring 11 can be used to achieve 360° rotation for easy transportation.

[0066] In addition, the flip assembly of this embodiment includes:

[0067] The cylinder 2 is fixed to the suspension rod 1 by the support plate 4, and the cylinder rod of the cylinder 2 extends downward; and

[0068] The special-shaped connecting rod 6 is connected to the cylinder rod through the fastener 3, and one end of the special-shaped connecting rod 6 away from the cylinder rod is connected to one of the crossbeams 5.

[0069] In order to meet the requirement of overall flipping at a certain angle, the boom 1 of this embodiment is hinged to the 360° pneumatic slip ring 11 through a rotating member;

[0070] The special-shaped connecting rod 6 is connected to the center end of the cross beam 5 close to the 360° pneumatic slip ring 11 .

[0071] This embodiment further defines the structure of the flip assembly, which mainly uses the above-mentioned special-shaped connecting rod 6 to pull the crossbeam on one side through the extension and contraction of the cylinder rod of the cylinder 2, thereby achieving the design purpose of flipping at a certain angle.

[0072] In the above technical solution, the utility model provides a heavy truck front windshield transfer and rotation tooling, which has the following beneficial effects:

[0073] The tooling of the utility model only requires one person to complete the transfer of the front windshield glass through the mobile balancing crane and the special clamp, thus saving the problem of difficult transportation, reducing labor intensity and improving work efficiency.

[0074] After the improvement of the tooling of the utility model, the project approval effect is achieved, one person can be reduced to cooperate with the transfer staff, and the labor cost can be saved by about 50,000 yuan per year.

[0075] The tooling of the utility model can reduce the movement and wear of the air pipe and the wire harness through the 360° pneumatic slip ring 11, thereby increasing the service life of the air pipe and the wire harness, increasing the safety factor of the special clamp for transporting the front windshield, and avoiding the occurrence of safety accidents caused by damage to the air pipe and the wire harness.

[0076] The tooling of the utility model uses centralized air supply as a power source for clamping the front windshield glass, and a power source as a power source for lifting and rotating the balancing hanger. The work is completed through operation of a wireless remote controller, so that the transportation of the front windshield glass is realized in an intelligent and mechanized manner.

[0077] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. Heavy truck front windshield transfer and rotation tooling, characterized in that: The transfer carousel includes: Boom (1); a 360° pneumatic slip ring (11) connected to the lower end of the boom (1); and An integrated frame fixedly assembled with the 360° pneumatic slip ring (11), wherein the integrated frame is equipped with a plurality of suction cups (8); The transfer rotary tooling absorbs the front windshield glass via a plurality of suction cups (8); The transfer rotary tooling also includes: A flip assembly is connected to the integrated frame to drive the integrated frame to flip the adsorbed front windshield.

2. The heavy truck front windshield transfer and rotation tooling according to claim 1 is characterized in that: The suspension rod (1) is suspended on a mobile balancing crane in a workshop; The suspension rod (1) comprises: a boom hoisting portion formed at the upper portion; and A boom connection portion formed at the lower portion; The boom hoisting part is connected to the mobile balancing crane, and the boom connecting part is connected to the 360° pneumatic slip ring (11).

3. The heavy truck front windshield transfer and rotation tooling according to claim 1 is characterized in that: The integration framework includes: a crossbeam (5) arranged symmetrically with respect to the center of the 360° pneumatic slip ring (11) and connected to the 360° pneumatic slip ring (11); and A longitudinal beam (9) fixedly connected to the cross beam (5); The longitudinal beam (9) is provided with three fixed plates (7) fixed at intervals along its length direction, and a suction cup (8) is installed at the lower part of each fixed plate (7).

4. The heavy truck front windshield transfer and rotation tooling according to claim 3 is characterized in that: The fixing plate (7) is an L-shaped structure; The vertical plate of the fixing plate (7) is assembled and fixed to the longitudinal beam (9), and the suction cup (8) is installed on the lower surface of the horizontal plate of the fixing plate (7).

5. The heavy truck front windshield transfer and rotation tooling according to claim 3 is characterized in that: The flip assembly comprises: A cylinder (2) is assembled and fixed to the suspension rod (1) through a support plate (4), and a cylinder rod of the cylinder (2) extends downward; and A special-shaped connecting rod (6) is connected to the cylinder rod via a fastener (3), wherein one end of the special-shaped connecting rod (6) away from the cylinder rod is connected to one of the cross beams (5).

6. The heavy truck front windshield transfer and rotation tooling according to claim 5 is characterized in that: The suspension rod (1) is hinged to the 360° pneumatic slip ring (11) via a rotating member; The special-shaped connecting rod (6) is connected to the central end of the crossbeam (5) close to the 360° pneumatic slip ring (11).

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