Novel full-volume drying roller for fiber precursor production
By improving the design of the full-volume drying roller, uniform steam distribution and smooth condensate collection are achieved, solving the problems of uneven heating of the drying roller and poor condensate collection in the existing technology, thus improving the quality and efficiency of fiber filament production.
Patent Information
- Application Number
- CN202421037872.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the existing fiber raw material production process, uneven steam distribution on the drying rollers leads to uneven heating and poor collection of condensate.
A full-volume drying roller is designed. By improving the installation form of the collection tank, the roller body becomes a full-volume type. Centering blocks and guide blocks are used to adjust the steam direction. Combined with an L-shaped return water passage and telescopic support rod structure, the uniform distribution of steam and smooth collection of condensate are ensured.
This technology ensures uniform heating of the drying rollers and smooth collection of condensate, solving the problems of uneven steam distribution and poor condensate collection, and improving the quality and efficiency of fiber filament production.
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Figure CN222313400U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of fiber production equipment, and in particular relates to a novel full-volume drying roller for fiber raw yarn production. Background Art
[0002] When producing fiber raw yarn, the yarn ejected by the spinneret needs to be washed in a water washing tank after being drawn, and then dried using a drying roller. Figure 1 As shown, the return pipe 1 of the existing drying roller is arranged in the steam pipe 8, and the steam is passed through the interlayer between the steam pipe 8 and the return pipe 1, and input into the spool 2 in the roller body of the drying roller. The steam outlets on both sides of the spool 2 are connected to the braided tube 4 through the direct connector 3, and the steam is transported to the roller body 5 of the drying roller through the braided tube 4. The return port at the end of the spool 2 is connected to the collecting tank 7 through the reducing short wire 6 and the braided tube, and the condensed water after the steam condenses is discharged into the return pipe 1 through the collecting tank 7 and the braided tube. Since this structure needs to fix the braided tube and the condensed water recovery unit inside, it can only be designed as a semi-volumetric type, that is, the conical area near the outside of the roller body of the drying roller cannot be passed through, which results in that the amount of steam near the outside of the roller body of the drying roller is significantly less than the amount of steam near the inside of the roller body of the drying roller, and the steam is unevenly distributed, the cellulose on the drying roller is unevenly heated, and the condensed water is not smoothly collected due to the uneven heating. Therefore, it is necessary to design a drying roller with a new structure. Summary of the invention
[0003] The purpose of the utility model is to provide a new full-volume drying roller for fiber raw yarn production. The drying roller body can be designed as a full-volume type by improving the installation form of the collecting trough. The drying roller with this structure has the advantages of uniform heating and smooth condensed water collection.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A new full-volume drying roller for fiber precursor production, comprising a drying roller body mounted on a hollow shaft and rotating synchronously with the hollow shaft, a return pipe extending through the hollow shaft into the drying roller body, a steam pipe directly connected to the inside of the drying roller body, a collecting tank arranged in the drying roller body, and a front inner end cover of a hot roller for sealing the drying roller body;
[0006] Wherein, the return water pipe is intermittently provided with a centering block, and a guide blocking block is provided at a position close to the steam outlet of the steam pipe, the centering block is used to make the return water pipe be in a central position in the steam pipe, and the guide blocking block is used to change the direction of the steam output from the steam pipe, and the end of the return water pipe is installed on a first connecting plate, and the first connecting plate is fixedly connected to the method flange, and the return water pipe is connected to the return water passage of the method flange through the first connecting plate, and the other end of the return water passage of the method flange is connected to a return water joint, and the return water joint is connected to a collecting tank, and the collecting port of the collecting tank is in contact with the inner side wall of the drying roller body for collecting condensed water; the method flange is installed with an adjusting threaded tube in a direction opposite to the return water joint and the collecting tank, and the adjusting threaded tube is provided with an adjusting nut, a spring seat ring, and a compression spring in sequence, and a telescopic support rod is provided in the adjusting threaded tube, and the end of the telescopic support rod is in contact with the inner side wall of the drying roller body.
[0007] As a preferred embodiment of the utility model, the return water passage of the method flange is an L-shaped passage, the method flange is connected to the first connecting plate by bolts, and the upper and lower ends of the method flange are respectively provided with connecting ports for connecting with the return water joint and the adjusting threaded pipe; the connecting end of the return water joint and the collecting tank is provided with a long thread, and the return water joint is threadedly connected to the collecting tank.
[0008] As a preferred embodiment of the utility model, the telescopic support rod is composed of a seamless tube, a reinforcement sleeve, and an arc groove. One end of the seamless tube extends into the adjusting threaded tube, and the other end is fixedly connected to the reinforcement sleeve and the arc groove. The arc surface of the arc groove contacts the inner wall of the drying roller body; the compression spring is arranged between the arc groove and the spring seat ring.
[0009] As a preferred embodiment of the present invention, the interior of the drying roller body is a hollow structure, the shaft assembly part of the drying roller body is installed on the hollow shaft, the outer end of the shaft assembly part is sealed and connected to the hollow shaft through a sealing spacer sleeve and a sealing ring, and the inner end of the shaft assembly part is connected to the hollow shaft through a second connecting plate and bolts.
[0010] As a preferred embodiment of the present invention, the front inner end cover of the hot roller is connected to the roller body of the drying roller by bolts, and a sealing gasket is provided between the front inner end cover of the hot roller and the roller body of the drying roller to ensure the sealing performance inside the roller body of the drying roller.
[0011] As a preferred embodiment of the present invention, a heat roller front outer end cover is provided on the outer side of the heat roller front inner end cover, and the heat roller front outer end cover is fixed to the heat roller front inner end cover by bolts.
[0012] As a preferred embodiment of the present invention, the return water joint is plugged into the upper connection port of the method flange, and the adjusting threaded pipe is threadedly connected to the lower connection port of the method flange and is locked and fixed by a nut.
[0013] As a preferred embodiment of the present invention, an annular connecting plate is provided between the inner side wall of the drying roller body and the outer side wall of the shaft assembly portion, the annular connecting plate is arranged close to the second connecting plate at the end of the shaft assembly portion, and an air hole is provided on the annular connecting plate.
[0014] As a preferred embodiment of the utility model, an assembly hole is provided at the axial position of the second connecting disk, and a plug-in limit portion is provided at the end of the steam pipe. The plug-in limit portion is installed on the assembly hole of the second connecting disk, and the return water pipe passes through the assembly hole and extends into the roller body of the drying roller.
[0015] The utility model has the following advantages and positive effects:
[0016] (1) The drying roller provided by the utility model improves the installation form of the collecting tank so that the roller body of the drying roller can be designed as a full-volume type. The drying roller of this structure is heated evenly, which effectively solves the problem of uneven heating of the drying roller when the drying roller is half-volume.
[0017] (2) When the drying roller provided by the utility model needs to be repaired, it is only necessary to open the end cover and remove the bolts on the flange to quickly disassemble the collecting tank, and then take out the collecting tank, return pipe and other components for inspection, which makes inspection more convenient.
[0018] (3) The utility model installs and fixes the collecting tank through a newly designed structure, which is more conducive to the collecting tank to collect condensed water and ensures smooth collection of condensed water. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of an existing drying roller;
[0020] Figure 2 This is a schematic diagram of the overall structure of the full-volume drying roller of the utility model;
[0021] Figure 3 yes Figure 2 A partial enlarged view of
[0022] Figure 4 It is a schematic diagram of the installation of the collection tank;
[0023] Figure 5 yes Figure 4 sectional view of
[0024] Figure numerals: hollow shaft 1, drying roller body 2, return pipe 3, steam pipe 4, collecting tank 5, front inner end cover of hot roller 6, front outer end cover of hot roller 7, guide blocking block 8, first connecting plate 9, square flange 10, return water joint 11, adjusting threaded tube 12, adjusting nut 13, spring seat ring 14, compression spring 15, telescopic support rod 16, sealing spacer sleeve 17, second connecting plate 18, annular connecting plate 19, centering block 20, return water passage 101, shaft assembly part 201. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0026] In the description of the present application, it should also be noted that, unless otherwise clearly specified and limited, the terms "front" and "upper" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0027] like Figures 2 to 5 As shown, the utility model provides a new full-volume drying roller for fiber precursor production, comprising a drying roller body 2 mounted on a hollow shaft 1 and rotating synchronously with the hollow shaft 1, a return pipe 3 passing through the hollow shaft 1 and extending into the drying roller body 2, a steam pipe 4 directly connected to the inside of the drying roller body 2, a collecting tank 5 arranged in the drying roller body 2, and a hot roller front inner end cover 6 for sealing the drying roller body 2;
[0028] Among them, a centering block 20 is intermittently provided on the return pipe 3, and a guide blocking block 8 is provided near the steam outlet position of the steam pipe 4. The centering block 20 is used to make the return pipe 3 in the center position in the steam pipe 4, and the guide blocking block 8 is used to change the direction of the steam output from the steam pipe 4 so that the steam is transported to all sides to avoid the steam directly acting on the components of the fixed collection tank 5; the end of the return pipe 3 is installed on the first connecting plate 9, and the first connecting plate 9 is fixedly connected to the method flange 10, and the return pipe 3 is connected to the return water passage 101 of the method flange 10 through the first connecting plate 9. The other end of the return water passage of the method flange 10 is connected to the return water joint 11, and the return water joint 11 is connected to the collecting tank 5. The collecting port of the collecting tank 5 is in contact with the inner wall of the drying roller body 2 for collecting condensed water; the method flange 10 is installed with an adjusting threaded tube 12 in a direction opposite to the return water joint and the collecting tank, and the adjusting threaded tube 12 is provided with an adjusting nut 13, a spring seat ring 14, and a compression spring 15 in sequence, and a telescopic support rod 16 is provided in the adjusting threaded tube 12, and the end of the telescopic support rod 16 is in contact with the inner wall of the drying roller body 2.
[0029] Further, if Figure 2 , Figure 3 As shown, in this embodiment, the interior of the drying roller body 2 is a hollow structure, the shaft assembly part 201 of the drying roller body 2 is installed on the hollow shaft 1, the outer end of the shaft assembly part 201 is sealed and connected to the hollow shaft 1 through a sealing spacer sleeve 17 and a sealing ring (not shown), and the inner end of the shaft assembly part 201 is connected to the hollow shaft 1 through a second connecting plate 18 and a bolt; the second connecting plate 18 is provided with an assembly hole (not marked) at the axial position, and the end of the steam pipe 4 is provided with a plug-in limit part (not marked), which is installed on the assembly hole of the second connecting plate, and the return water pipe 3 passes through the assembly hole and extends into the drying roller body 2.
[0030] Further, if Figure 2 , Figure 3 As shown, in this embodiment, an annular connecting plate 19 is provided between the inner wall of the drying roller body 2 and the outer wall of the shaft assembly part 201, and the annular connecting plate 19 is arranged close to the second connecting plate at the end of the shaft assembly part. An air hole is provided on the annular connecting plate 19, and the steam output through the steam pipe 4 passes through the air hole to fill the entire interior of the drying roller body.
[0031] Further, if Figure 4 , Figure 5As shown, in this embodiment, the return water passage 101 of the method flange 10 is an L-shaped passage, the method flange 10 is connected to the first connecting plate 9 by bolts, and the upper and lower ends of the method flange 10 are respectively provided with an upper connecting port (unmarked) and a lower connecting port (unmarked), the upper connecting port and the lower connecting port are used to connect with the return water joint 11 and the adjusting threaded pipe 12, and the connecting port (upper connecting port) connected to the return water joint 11 is connected to the return water passage 101.
[0032] Specifically, the return water joint 11 and the upper connecting port of the method flange 10 are plugged in, the adjusting threaded tube 12 is threadedly connected to the lower connecting port of the method flange 10 and is locked and fixed by a nut (unmarked), and the connecting end of the return water joint 11 and the collecting tank 5 is provided with a long thread, and the return water joint 11 is threadedly connected to the collecting tank 5. This method facilitates the adjustment of the collecting tank 5 and ensures smooth collection of condensed water.
[0033] Further, if Figure 3 As shown, in this embodiment, the hot roller front inner end cover 6 is connected to the drying roller body 2 by bolts, and a sealing gasket (not marked) is provided between the hot roller front inner end cover 6 and the drying roller body 2 to ensure the sealing inside the drying roller body; a hot roller front outer end cover 7 is provided on the outer side of the hot roller front inner end cover 6, and the hot roller front outer end cover 7 is fixed to the hot roller front inner end cover 6 by bolts. The setting of the hot roller front outer end cover 7 ensures that the appearance of the drying roller body is beautiful.
[0034] Further, if Figure 4 , Figure 5 As shown, in this embodiment, the telescopic support rod 16 is composed of a seamless tube 161, a reinforcement sleeve 162, and an arc groove 163. One end of the seamless tube 161 extends into the adjusting threaded tube 12, and the other end is fixedly connected to the reinforcement sleeve 162 and the arc groove 163. The arc surface of the arc groove 163 contacts the inner wall of the drying roller body 2; the compression spring 15 is arranged between the arc groove 163 and the spring seat ring 14.
[0035] It should be noted that in this embodiment, the collection tank can be the collection tank on the existing drying roller, which is an existing structure, so this application will not introduce the structure of the collection tank in detail; in addition, the installation method of the return pipe and the steam pipe can refer to the installation method of the existing drying roller, which is not an improvement point of the present application, so it will not be repeated.
[0036] The above description is only a specific implementation case of the utility model, but the technical features of the utility model are not limited thereto. Any changes and modifications made by any technician in the field within the field of the utility model are within the scope of the patent of the utility model.
Claims
1. A new full-volume drying roller for fiber precursor production, characterized in that: It includes a drying roller body mounted on a hollow shaft and rotating synchronously with the hollow shaft, a return pipe extending through the hollow shaft into the drying roller body, a steam pipe directly connected to the inside of the drying roller body, a collecting tank arranged in the drying roller body, and a front inner end cover of a hot roller for sealing the drying roller body; Wherein, the return water pipe is intermittently provided with a centering block, and a guide blocking block is provided at a position close to the steam outlet of the steam pipe, the centering block is used to make the return water pipe be in a central position in the steam pipe, and the guide blocking block is used to change the direction of the steam output from the steam pipe, and the end of the return water pipe is installed on a first connecting plate, and the first connecting plate is fixedly connected to the method flange, and the return water pipe is connected to the return water passage of the method flange through the first connecting plate, and the other end of the return water passage of the method flange is connected to a return water joint, and the return water joint is connected to a collecting tank, and the collecting port of the collecting tank is in contact with the inner side wall of the drying roller body for collecting condensed water; the method flange is installed with an adjusting threaded tube in a direction opposite to the return water joint and the collecting tank, and the adjusting threaded tube is provided with an adjusting nut, a spring seat ring, and a compression spring in sequence, and a telescopic support rod is provided in the adjusting threaded tube, and the end of the telescopic support rod is in contact with the inner side wall of the drying roller body.
2. A novel full-volume drying roller for fiber precursor production according to claim 1, characterized in that: The return water passage of the method flange is an L-shaped passage. The method flange is connected to the first connecting plate by bolts. The upper and lower ends of the method flange are respectively provided with connecting ports for connecting with the return water joint and the adjusting threaded pipe; the connecting end of the return water joint and the collecting tank is provided with a long thread, and the return water joint is threadedly connected to the collecting tank.
3. A new full-volume drying roller for fiber precursor production according to claim 1, characterized in that: The telescopic support rod is composed of a seamless tube, a reinforcement sleeve, and an arc groove. One end of the seamless tube extends into the adjusting threaded tube, and the other end is fixedly connected to the reinforcement sleeve and the arc groove. The arc surface of the arc groove contacts the inner side wall of the drying roller body; the compression spring is arranged between the arc groove and the spring seat ring.
4. A novel full-volume drying roller for fiber precursor production according to claim 1, characterized in that: The interior of the drying roller body is a hollow structure, the shaft assembly part of the drying roller body is installed on the hollow shaft, the outer end of the shaft assembly part is sealed and connected to the hollow shaft through a sealing spacer sleeve and a sealing ring, and the inner end of the shaft assembly part is connected to the hollow shaft through a second connecting plate and bolts.
5. A new full-volume drying roller for fiber precursor production according to claim 1, characterized in that: The front inner end cover of the hot roller is connected to the roller body of the drying roller through bolts, and a sealing gasket is arranged between the front inner end cover of the hot roller and the roller body of the drying roller.
6. A novel full-volume drying roller for fiber precursor production according to claim 1, characterized in that: A heat roller front outer end cover is arranged on the outer side of the heat roller front inner end cover, and the heat roller front outer end cover is fixed on the heat roller front inner end cover by bolts.
7. A new full-volume drying roller for fiber precursor production according to claim 2, characterized in that: The return water joint is plugged into the upper connection port of the square flange, and the adjusting threaded pipe is threadedly connected to the lower connection port of the square flange and is locked and fixed by a nut.
8. A new full-volume drying roller for fiber precursor production according to claim 4, characterized in that: An annular connecting plate is provided between the inner side wall of the drying roller body and the outer side wall of the shaft assembly portion. The annular connecting plate is arranged close to the second connecting plate at the end of the shaft assembly portion, and an air hole is provided on the annular connecting plate.
9. A new full-volume drying roller for fiber precursor production according to claim 4, characterized in that: An assembly hole is provided at the axial center position of the second connecting disk, a plug-in limit portion is provided at the end of the steam pipe, the plug-in limit portion is installed on the assembly hole of the second connecting disk, and the return water pipe passes through the assembly hole and extends into the roller body of the drying roller.
Citation Information
Cited By
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