Automatic deslagging device for integrated prefabricated pump station
By designing an automated slag removal device, which uses a motor-driven cleaning plate and pulverizing blade to clean impurities from the filter plates of the integrated prefabricated pump station, the problem of filter plate clogging is solved, and a highly efficient automated cleaning effect is achieved.
Patent Information
- Application Number
- CN202421107356.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The filter plates of integrated prefabricated pump stations are prone to clogging after prolonged use, affecting the filtration effect, and existing technologies are insufficient to effectively remove impurities.
An integrated prefabricated pump station automated slag removal device was designed, including a filter box, a cleaning plate, a sliding cabinet, and a crushing blade. The cleaning plate is driven by a motor to sweep impurities into the sliding cabinet, and the crushing blade is used to break up the impurities, thus achieving automated cleaning.
It enables convenient cleaning of impurities on the top of the filter plate, avoids clogging, ensures filtration effect, and has a simple structure that is easy to use.
Smart Images

Figure CN222314220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of integrated prefabricated pump stations, in particular to an automatic slag removal device for integrated prefabricated pump stations. Background Art
[0002] The integrated prefabricated pump station is a lifting equipment for sewage, rainwater, drinking water and wastewater. It is a pressure pump station that is uniformly produced and assembled by the factory and then transported to the on-site installation. The integrated pump station is a new type of integrated sewage and rainwater automatic collection and lifting integrated pump station. It adopts intelligent full-automatic control. The water discharge is efficiently and automatically adjusted according to the amount of water storage. No manual operation is required. The prefabricated cylinder adopts a sealing device and is buried deep underground as a whole, without odor overflow.
[0003] During the use of the integrated prefabricated pump station, a grille or filter plate is usually set at the water inlet of the integrated prefabricated pump station to filter impurities. However, after a long period of use, a large amount of impurities will remain on the top of the filter plate. If the impurities are not cleaned in time, the filter plate may be blocked, affecting the use of the filter plate. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic slag removal device for an integrated prefabricated pump station, which solves the problems in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatic slag removal device for an integrated prefabricated pump station comprises a filter box, a cleaning plate is installed on the top of the filter box through a rotating mechanism, a filter plate is fixedly installed on the inner wall of the filter box, a hole is penetrated through the top of the filter plate, a fixed cabinet is fixedly installed through the surface of the filter box, a sliding cabinet is slidably installed on the bottom of the inner wall of the fixed cabinet, a crushing mechanism is arranged on one side of the sliding cabinet, a filter hole is penetrated through the bottom of the inner wall of the sliding cabinet, and a first downpipe is arranged at the bottom of the fixed cabinet.
[0007] Preferably, the rotating mechanism comprises a first motor fixedly mounted on the top of the filter box, a first rotating rod fixedly mounted on the output end of the first motor, and a surface of the first rotating rod and one end of the cleaning plate are fixedly mounted.
[0008] Preferably, the crushing mechanism comprises a second motor fixedly mounted on one side of the sliding cabinet, a second rotating rod is fixedly mounted on the output end of the second motor, and a crushing knife is fixedly mounted on the surface of the second rotating rod.
[0009] Preferably, a water inlet pipe is provided on the top of the filter box, and a handle is provided on one side of the sliding cabinet.
[0010] Preferably, a second downcomer pipe is provided at the bottom of the filter box, and a valve is provided on the surface of the second downcomer pipe.
[0011] Preferably, the bottom of the cleaning plate and the top of the filter plate are in contact with each other, and the inner wall of the fixed cabinet and the surface of the sliding cabinet are in contact with each other.
[0012] Preferably, the number of the crushing knives is multiple and arranged in an array, and the number of the filtering holes is multiple and arranged in an array.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the integrated prefabricated pump station uses an automatic slag removal device, which drives the cleaning plate to rotate through the first motor, so that the impurities on the top of the filter plate can be swept by the cleaning plate. When the cleaning plate passes through the hole, the impurities can fall into the interior of the sliding cabinet through the hole, and the impurities can be collected in the sliding cabinet. At the same time, after part of the water falls into the sliding cabinet, it is filtered through the filter holes and can flow into the interior of the filter box through the first downpipe. The filtered water flows out through the second downpipe, and the crushing knife is driven to rotate by the second motor, so that the impurities inside the sliding cabinet can be crushed by the crushing knife. By sliding the sliding cabinet to the outside of the filter box, the impurities inside the sliding cabinet can be taken out, thereby achieving the purpose of cleaning the impurities on the top of the filter plate. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the positive equalization diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the front cross-sectional view of the utility model;
[0016] Figure 3 It is a structural schematic diagram of a partial top view of the utility model;
[0017] Figure 4 It is a structural schematic diagram of a partial cross-sectional view of the utility model;
[0018] Figure 5 It is a structural schematic diagram of a partial bottom view of the utility model.
[0019] In the figure: 1. filter box; 2. first motor; 3. first rotating rod; 4. cleaning plate; 5. filter plate; 6. hole; 7. fixed cabinet; 8. sliding cabinet; 9. second motor; 10. second rotating rod; 11. crushing knife; 12. filter hole; 13. first drain pipe; 14. water inlet pipe; 15. handle; 16. second drain pipe; 17. valve. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example: Refer to Figure 1-5 The utility model provides a technical solution, an automatic slag removal device for an integrated prefabricated pump station, comprising a filter box 1, a second downcomer 16 is arranged at the bottom of the filter box 1, a valve 17 is arranged on the surface of the second downcomer 16, and the switch of the second downcomer 16 can be controlled by the valve 17, a cleaning plate 4 is installed on the top of the filter box 1 through a rotating mechanism, the rotating mechanism comprises a first motor 2 fixedly installed on the top of the filter box 1, a first rotating rod 3 is fixedly installed on the output end of the first motor 2, the surface of the first rotating rod 3 and one end of the cleaning plate 4 are fixedly installed, so as to drive the cleaning plate 4 to rotate.
[0022] Specifically, a filter plate 5 is fixedly installed on the inner wall of the filter box 1, and a hole 6 is opened on the top of the filter plate 5, through which impurities can fall. A fixed cabinet 7 is fixedly installed on the surface of the filter box 1, and a sliding cabinet 8 is slidably installed on the bottom of the inner wall of the fixed cabinet 7. A water inlet pipe 14 is arranged on the top of the filter box 1, and a handle 15 is arranged on one side of the sliding cabinet 8, which is convenient for pulling the handle 15 to drive the sliding cabinet 8 to move. The bottom of the cleaning plate 4 fits with the top of the filter plate 5, so that the cleaning plate 4 can fit the filter plate 5 for cleaning, and the inner wall of the fixed cabinet 7 fits with the surface of the sliding cabinet 8, so that the movement of the sliding cabinet 8 is more stable. A crushing mechanism is arranged on one side of the sliding cabinet 8, and the crushing mechanism includes a second motor 9 fixedly installed on one side of the sliding cabinet 8, and a second rotating rod 10 is fixedly installed on the output end of the second motor 9. A crushing knife 11 is fixedly installed on the surface of the second rotating rod 10, and the impurities can be crushed by the crushing knife 11. The number of crushing knives 11 is multiple groups and arranged in an array, and the number of filter holes 12 is multiple groups and arranged in an array.
[0023] Specifically, a filter hole 12 is formed through the bottom of the inner wall of the sliding cabinet 8, and a first downpipe 13 is provided at the bottom of the fixed cabinet 7. The cleaning plate 4 is driven to rotate by the first motor 2, so that the impurities on the top of the filter plate 5 can be swept by the cleaning plate 4. When the cleaning plate 4 passes through the hole 6, the impurities can fall into the interior of the sliding cabinet 8 through the hole 6, and the impurities can be collected in the sliding cabinet 8. At the same time, after part of the water falls into the sliding cabinet 8, it is filtered through the filter hole 12 and can flow into the interior of the filter box 1 through the first downpipe 13. The filtered water flows out through the second downpipe 16, and the crushing knife 11 is driven to rotate by the second motor 9, so that the impurities in the sliding cabinet 8 can be crushed by the crushing knife 11. By sliding the sliding cabinet 8 to the outside of the filter box 1, the impurities in the sliding cabinet 8 can be taken out, thereby achieving the purpose of cleaning the impurities on the top of the filter plate 5. The structure is simple and easy to use.
[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0025] When in use: When using the automatic slag removal device for the integrated prefabricated pump station, connect the sewage pipe and the water inlet pipe 14, connect the second downcomer pipe 16 and the water inlet of the integrated prefabricated pump station. After the connection is completed, filtering can be carried out through the filter plate 5. While filtering, the first rotating rod 3 is driven to rotate by the first motor 2, and the first rotating rod 3 drives the cleaning plate 4 to rotate, so that the impurities on the top of the filter plate 5 can be swept by the cleaning plate 4. When the cleaning plate 4 passes through the hole 6, the impurities can fall into the interior of the sliding cabinet 8 through the hole 6, and the impurities can be collected in the sliding cabinet 8. When part of the water falls into the sliding cabinet 8, it is filtered through the filter hole 12 and then flows into the interior of the filter box 1 through the first downpipe 13. The filtered water flows out through the second downpipe 16 and the second motor 9 drives the second rotating rod 10 to rotate. The second rotating rod 10 drives the crushing knife 11 to rotate, and the crushing knife 11 can be used to crush the impurities inside the sliding cabinet 8. By sliding the sliding cabinet 8 to the outside of the filter box 1, the impurities inside the sliding cabinet 8 can be taken out, thereby achieving the purpose of cleaning the impurities on the top of the filter plate 5. The structure is simple and easy to use.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic slag removal device for an integrated prefabricated pump station, comprising a filter box (1), characterized in that: A cleaning plate (4) is installed on the top of the filter box (1) through a rotating mechanism, a filter plate (5) is fixedly installed on the inner wall of the filter box (1), a hole (6) is penetrated through the top of the filter plate (5), a fixed cabinet (7) is penetrated and fixedly installed on the surface of the filter box (1), a sliding cabinet (8) is slidably installed on the bottom of the inner wall of the fixed cabinet (7), a crushing mechanism is arranged on one side of the sliding cabinet (8), a filter hole (12) is penetrated through the bottom of the inner wall of the sliding cabinet (8), and a first downpipe (13) is arranged at the bottom of the fixed cabinet (7).
2. The automatic slag removal device for an integrated prefabricated pump station according to claim 1 is characterized in that: The rotating mechanism comprises a first motor (2) fixedly mounted on the top of the filter box (1); a first rotating rod (3) is fixedly mounted on the output end of the first motor (2); and a surface of the first rotating rod (3) and one end of a cleaning plate (4) are fixedly mounted.
3. The automatic slag removal device for the integrated prefabricated pump station according to claim 1 is characterized in that: The crushing mechanism comprises a second motor (9) fixedly mounted on one side of the sliding cabinet (8); a second rotating rod (10) is fixedly mounted on the output end of the second motor (9); and a crushing knife (11) is fixedly mounted on the surface of the second rotating rod (10).
4. The automatic slag removal device for an integrated prefabricated pump station according to claim 1, characterized in that: A water inlet pipe (14) is provided on the top of the filter box (1), and a handle (15) is provided on one side of the sliding cabinet (8).
5. The automatic slag removal device for an integrated prefabricated pump station according to claim 1, characterized in that: A second downpipe (16) is provided at the bottom of the filter box (1), and a valve (17) is provided on the surface of the second downpipe (16).
6. The automatic slag removal device for the integrated prefabricated pump station according to claim 1, characterized in that: The bottom of the cleaning plate (4) and the top of the filter plate (5) are in contact with each other, and the inner wall of the fixed cabinet (7) and the surface of the sliding cabinet (8) are in contact with each other.
7. The automatic slag removal device for the integrated prefabricated pump station according to claim 3 is characterized in that: The crushing knives (11) are provided in a plurality of groups and are arranged in an array, and the filtering holes (12) are provided in a plurality of groups and are arranged in an array.