Portable rotary valve for ultrahigh-voltage cable material
By designing a convenient rotary valve, the diagonal rod connection and removable blade structure are used to solve the problems of cumbersome cleaning of traditional rotary valves and high cost of blade wear replacement, achieving convenient cleaning of rotary valves and reducing operating costs.
Patent Information
- Application Number
- CN202421231612.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the production process of ultra-high voltage cable materials, the cleaning process of traditional rotary valves requires the removal of the valve cover and valve core, which is complicated to operate and wear of the valve core blades lead to high replacement costs.
A convenient rotating valve is designed to connect the valve cover and the valve body through a diagonal rod. The driving rod drives the valve core to rotate and adopts a removable blade structure, allowing the blade plate and blade strip to be replaced separately, simplifying the cleaning and maintenance process.
It realizes convenient cleaning of rotary valves and separate replacement of blades, reducing operating costs and operational complexity.
Smart Images

Figure CN222316018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable material production technology, and in particular to a convenient rotary valve for ultra-high voltage cable materials. Background Art
[0002] In the production process of ultra-high voltage cable materials, the rotary valve, as a key component for controlling fluid flow, has a significant impact on production efficiency and product quality due to its performance stability and ease of operation.
[0003] In daily use, to meet the cleanliness requirements of production equipment, rotary valves need to be cleaned periodically. Traditional rotary valves, due to the complete separation of the impeller from the housing, require the valve cover and valve core to be completely removed during the cleaning process. The disassembly operation is cumbersome, and the blades of the valve core will also wear down with daily use. Most existing valve cores are a single unit, making replacement operations cumbersome and the long-term operating cost high. Utility Model Content
[0004] The purpose of this utility model is to solve the problems of existing technologies, such as the need to completely remove the valve cover and valve core during cleaning, which is cumbersome and the valve core blades will wear down with daily use. Existing valve cores are mostly a single unit, which makes replacement cumbersome and the long-term operating cost high. Therefore, a convenient rotary valve for ultra-high voltage cable materials is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A portable rotary valve for ultra-high voltage cable materials includes a valve body and a valve cover located at one end of the valve body.
[0007] A valve core, used to change the flow path of fluid, is located within the valve cavity of the valve body;
[0008] At least two diagonal rods are used to connect the valve body and the valve cover, wherein the valve cover is slidably sleeved on the outer wall of the two diagonal rods;
[0009] A drive rod is used to drive the valve core to rotate, and one end of the drive rod rotates through into the valve cavity.
[0010] A rotating rod is used to install the valve core, and the rotating rod is rotatably mounted on the side of the valve cover near the valve body.
[0011] In one possible design, the outer wall of the valve body is provided with a feed end and a discharge end, and the discharge end and the feed end are arranged opposite to each other.
[0012] In one possible design, two sets of mounting rings are fixedly installed at both ends of the outer wall of the valve body, and each set of mounting rings has two rings. The two sets of mounting rings are respectively fixedly sleeved on the outer walls of two diagonal rods, and bolts are installed at the ends of the diagonal rods away from the valve body.
[0013] In one possible design, the outer wall of the valve body near the valve cover has a plurality of ring-shaped No. 3 mounting holes, and the outer wall of the valve cover has a plurality of ring-shaped No. 2 mounting holes, which respectively cooperate with the plurality of No. 3 mounting holes.
[0014] In one possible design, the valve core includes a fixed ring, a valve stem, a disassembly ring, and multiple blades. The fixed ring is fixedly sleeved on one end of the outer wall of the valve stem, and the disassembly ring is sleeved on the other end of the outer wall of the valve stem. The multiple blades are arranged in a ring on the outer wall of the valve stem. Each blade includes a blade plate and a blade strip. A plate is fixedly installed at the top of the blade plate, and the blade strip is slidably installed on the outer wall of the plate.
[0015] In one possible design, the outer wall of the valve stem has multiple annularly arranged slots, and one end of each of the multiple blades is located inside the multiple slots. The fixed ring and the disassembly ring have multiple slots on their adjacent sides. The sides of the blades and blades are fitted into the corresponding slots. The blades have mounting grooves on their side near the disassembly ring. The surface of the disassembly ring has multiple first mounting holes, and the multiple first mounting holes respectively cooperate with the multiple mounting grooves.
[0016] In one possible design, a second circular groove is formed at one end of the valve stem, and a first circular groove is formed at the other end of the valve stem. A rectangular groove is formed inside the valve stem, and the two ends of the rectangular groove are connected to the second circular groove and the first circular groove, respectively. A second rectangular block is provided at the end of the rotating rod near the valve stem. The rotating rod cooperates with the second circular groove, and the second rectangular block cooperates with the rectangular groove. A first rectangular block is provided at the end of the driving rod near the valve stem. The driving rod cooperates with the first circular groove, and the first rectangular block cooperates with the rectangular groove.
[0017] In one possible design, a sealing ring is provided on the side of the valve cover near the valve body.
[0018] In this application, during actual use, mounting holes No. 2 and No. 3, and mounting groove and No. 1, are all connected and fixed by bolts. A drive mechanism using existing technology drives the drive rod to rotate, which in turn drives the valve stem to rotate. The valve stem then drives the fixing ring, blade, and disassembly ring to rotate, thereby rotating the valve core. When cleaning is required, the fixing between the valve cover and the valve body is released, and the valve cover along with the valve core is pulled out. Figure 2This facilitates cleaning of the valve core and valve cavity. When the blades need to be replaced due to wear or other issues, the fixing of the disassembly ring is released and the blade is removed. Then, the blade plate or blade strip can be pulled out from the inside of the slot and removed for individual replacement, thus facilitating cleaning, maintenance, or replacement of the valve core.
[0019] In this utility model, the portable rotary valve for ultra-high voltage cable materials, through two diagonal rods 7, allows the rotary valve to be cleaned simply by removing the valve cover and moving it along the diagonal rods, avoiding the need to move the valve cover and valve core after disassembly, reducing the workload of operators, and making the cleaning of the rotary valve more convenient.
[0020] In this utility model, the portable rotary valve for ultra-high voltage cable materials, through the detachable valve core, allows for the individual disassembly and replacement of the blades and blades when the blades are worn and need to be replaced during daily use, thereby reducing operating costs.
[0021] In this utility model, when cleaning and maintaining the valve cover by removing the fixed valve cover, it is possible to avoid moving the valve cover and valve core after disassembly, thereby reducing the workload of the operator and making the cleaning more convenient.
[0022] When the valve core needs to be replaced due to wear or other reasons, the vanes can be replaced separately, thereby reducing long-term operating costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of a portable rotary valve for ultra-high voltage cable materials proposed in this utility model;
[0024] Figure 2 This is a three-dimensional structural diagram of another state of the portable rotary valve for ultra-high voltage cable material proposed in this utility model;
[0025] Figure 3 This is an exploded structural diagram of the valve core of a portable rotary valve for ultra-high voltage cable material proposed in this utility model.
[0026] Figure 4 This is a cross-sectional structural diagram of the valve stem of a convenient rotary valve for ultra-high voltage cable materials proposed in this utility model.
[0027] In the diagram: 1. Valve body; 2. Discharge end; 3. Valve cover; 4. Inlet end; 5. Valve core; 6. Mounting ring; 7. Diagonal rod; 8. Bolt; 9. Mounting hole No. 3; 10. Fixing ring; 11. Slot; 12. Blade; 13. Blade; 14. Insert plate; 15. Removal ring; 16. Mounting hole No. 1; 17. Mounting groove; 18. Slot; 19. Valve stem; 20. Circular groove No. 1; 21. Rectangular block No. 1; 22. Drive rod; 23. Rectangular groove; 24. Circular groove No. 2; 25. Rectangular block No. 2; 26. Rotating rod; 27. Mounting hole No. 2. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0029] Example 1
[0030] Reference Figure 1-2 A rotary valve, used in the cable material production field, includes: a valve body 1 and a valve cover 3 located at one end of the valve body 1. The valve body 1 has a valve cavity for accommodating a valve core 5. The valve core 5 is connected to the valve cover 3 via a rotating rod 26 and can rotate within the valve cavity to change the fluid passage. The valve body 1 and the valve cover 3 are connected by at least two diagonal rods 7. The valve cover 3 is slidably sleeved on the outer wall of the two diagonal rods 7, which facilitates the disassembly and installation of the valve cover 3.
[0031] Feeding and discharging design
[0032] The outer wall of the valve body 1 is provided with an inlet end 4 and an outlet end 2, and the outlet end 2 and the inlet end 4 are arranged opposite to each other to facilitate the entry and exit of fluid.
[0033] Installation structure design
[0034] Two sets of mounting rings 6 are fixedly installed at both ends of the outer wall of the valve body 1. Each set of mounting rings 6 has two rings, which are fixedly sleeved on the outer walls of the two diagonal rods 7. A bolt 8 is installed at the end of the diagonal rod 7 away from the valve body 1. By installing the bolt 8 at one end of the diagonal rod 7, the limiting effect is achieved.
[0035] The outer wall of the valve body 1 has multiple ring-shaped No. 3 mounting holes 9 at one end near the valve cover 3. The outer wall of the valve cover 3 has multiple ring-shaped No. 2 mounting holes 27. The multiple No. 2 mounting holes 27 cooperate with the multiple No. 3 mounting holes 9 to fix the valve body 1 and the valve cover 3.
[0036] This application can be used in the field of cable material production, or in other fields applicable to this application.
[0037] Example 2
[0038] refer to Figure 3 An improvement based on Example 1: A convenient rotary valve for ultra-high voltage cable materials, applied to the cable material production field, with a valve core design...
[0039] The valve core 5 includes a fixing ring 10, a valve stem 19, a disassembly ring 15, and multiple blades. The fixing ring 10 is fixedly sleeved on one end of the outer wall of the valve stem 19, and the disassembly ring 15 is sleeved on the other end of the outer wall of the valve stem 19. The multiple blades are arranged in a ring on the outer wall of the valve stem 19. The blades include a blade plate 12 and a blade strip 13. A plate 14 is fixedly installed at the top of the blade plate 12, and the blade strip 13 is slidably installed on the outer wall of the plate 14 to facilitate the disassembly and installation of the blades.
[0040] The outer wall of the valve stem 19 has multiple annular slots 18. One end of each of the multiple blades 12 is located inside the multiple slots 18. Multiple slots 11 are provided on the side of the fixing ring 10 and the disassembly ring 15 that are close to each other. The sides of the blades 12 and the blade strips 13 are fitted into the corresponding slots 11 to fix the blades. The side of the blade 12 that is close to the disassembly ring 15 has an installation groove 17. Multiple first installation holes 16 are provided on the surface of the disassembly ring 15. The multiple first installation holes 16 cooperate with the multiple installation grooves 17 to fix the insert plate 14 and the blade strips 13.
[0041] When cleaning is required, loosen the fixing between the valve cover 3 and the valve body 1, and pull out the valve cover 3 along with the valve core 5. (Refer to...) Figure 2 This facilitates the cleaning of the valve core 5 and the valve cavity. When the blades need to be replaced due to wear or other issues, the fixing of the disassembly ring 15 is released and the blade is removed. Then the blade plate 12 or blade strip 13 can be pulled out from the inside of the slot 11 and removed for individual replacement, thus facilitating the cleaning, maintenance or replacement of the valve core 5.
[0042] Drive and rotation design
[0043] refer to Figure 4 The valve stem 19 has a second circular groove 24 at one end and a first circular groove 20 at the other end. It also has a rectangular groove 23, with both ends connected to the second circular groove 24 and the first circular groove 20, respectively. A second rectangular block 25 is located at the end of the rotating rod 26 near the valve stem 19, and a first rectangular block 21 is located at the end of the driving rod 22 near the valve stem 19. The rotating rod 26 engages with the second circular groove 24, and the second rectangular block 25 engages with the rectangular groove 23. The driving rod 22 engages with the first circular groove 20, and the first rectangular block 21 engages with the rectangular groove 23. By rotating the driving rod 22, the valve stem 19 can be driven to rotate within the valve cavity, thereby changing the fluid flow path.
[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A portable rotary valve for ultra-high voltage cable material, characterized in that: include: A valve body (1) and a valve cover (3) located at one end of the valve body (1); A valve core (5) for changing a passage of a fluid, wherein the valve core (5) is located in a valve cavity of the valve body (1); At least two diagonal rods (7) are used to connect the valve body (1) and the valve cover (3), and the valve cover (3) is slidably sleeved on the outer walls of the two diagonal rods (7); A driving rod (22) is used to drive the valve core (5) to rotate, and one end of the driving rod (22) rotates and penetrates into the valve cavity; The rotating rod (26) is used for installing the valve core (5), and the rotating rod (26) is rotatably arranged on a side of the valve cover (3) close to the valve body (1).
2. A portable rotary valve for ultra-high voltage cable material according to claim 1, characterized in that: The outer wall of the valve body (1) is provided with a feed end (4), and the outer wall of the valve body (1) is provided with a discharge end (2), and the discharge end (2) and the feed end (4) are arranged opposite to each other.
3. The portable rotary valve for ultra-high voltage cable material according to claim 1, characterized in that: Two sets of mounting rings (6) are fixedly arranged at both ends of the outer wall of the valve body (1), and each set of mounting rings (6) is provided with two. The two sets of mounting rings (6) are respectively fixedly sleeved on the outer walls of two diagonal rods (7), and a bolt (8) is arranged at one end of the diagonal rod (7) away from the valve body (1).
4. A portable rotary valve for ultra-high voltage cable material according to claim 3, characterized in that: The outer wall of the valve body (1) is provided with a plurality of No. 3 mounting holes (9) arranged in an annular shape at one end close to the valve cover (3), and the outer wall of the valve cover (3) is provided with a plurality of No. 2 mounting holes (27) arranged in an annular shape, and the plurality of No. 2 mounting holes (27) respectively cooperate with the plurality of No. 3 mounting holes (9).
5. The portable rotary valve for ultra-high voltage cable material according to claim 1, characterized in that: The valve core (5) comprises a fixing ring (10), a valve stem (19), a disassembly ring (15) and a plurality of blades. The fixing ring (10) is fixedly sleeved on one end of the outer wall of the valve stem (19), and the disassembly ring (15) is sleeved on the other end of the outer wall of the valve stem (19). The plurality of blades are arranged in an annular shape on the outer wall of the valve stem (19). The blades comprise a blade plate (12) and a blade strip (13). A plug plate (14) is fixedly arranged on the top end of the blade plate (12), and the blade strip (13) is slidably arranged on the outer wall of the plug plate (14).
6. A portable rotary valve for ultra-high voltage cable material according to claim 5, characterized in that: The outer wall of the valve stem (19) is provided with a plurality of slots (18) arranged in an annular shape, and one end of the plurality of blades (12) is respectively located inside the plurality of slots (18), and a plurality of slots (11) are provided on the side close to the fixing ring (10) and the disassembly ring (15), and the side edges of the blade (12) and the blade strip (13) are both embedded in the corresponding slots (11), and a mounting groove (17) is provided on the side of the blade (12) close to the disassembly ring (15), and a plurality of number one mounting holes (16) are provided on the surface of the disassembly ring (15), and the plurality of number one mounting holes (16) are respectively matched with the plurality of mounting grooves (17).
7. A portable rotary valve for ultra-high voltage cable material according to claim 6, characterized in that: A No. 2 circular groove (24) is provided at one end of the valve stem (19), and a No. 1 circular groove (20) is provided at the other end of the valve stem (19). A rectangular groove (23) is provided at the inside of the valve stem (19), and the two ends of the rectangular groove (23) are respectively connected to the No. 2 circular groove (24) and the No. 1 circular groove (20). A No. 2 rectangular block (25) is provided at one end of the rotating rod (26) close to the valve stem (19), the rotating rod (26) cooperates with the No. 2 circular groove (24), and the No. 2 rectangular block (25) cooperates with the rectangular groove (23). A No. 1 rectangular block (21) is provided at one end of the driving rod (22) close to the valve stem (19), the driving rod (22) cooperates with the No. 1 circular groove (20), and the No. 1 rectangular block (21) cooperates with the rectangular groove (23).
8. The portable rotary valve for ultra-high voltage cable material according to claim 1, characterized in that: A sealing ring is provided on one side of the valve cover (3) close to the valve body (1).
Citation Information
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