Swallow-type rake nail wear-resistant layer
By designing the wear-resistant layer of the swallow-type rake nail, using auxiliary fixing components and locking control mechanism, the problems of complex construction of traditional rake nails and insufficient stability of the wear-resistant layer are solved, and the stable adhesion of heat-resistant coatings and steel mesh installation are achieved. Simplify, extends the life of the wear-resistant layer and improves construction efficiency.
Patent Information
- Application Number
- CN202421219847.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The number of traditional rake nails is welded during construction, which leads to construction troubles. The expansion coefficient of the pipe wall and rake nails is different, which is easy to loosen due to heat, which affects the firmness and life of the wear-resistant layer. In addition, the steel mesh installation requires cutting and laying. The process is cumbersome.
A wear-resistant layer of swallow-type rake nails is designed, using auxiliary fixing components, fixing mechanisms and locking control mechanisms. The sliding insertion rod and lifting drive rod are used to achieve stable fixation of swallow-type rake nails, reducing welding points and increasing heat resistance. The contact area between the paint and the rake nail is controlled by threaded rotary rods and bevel gear components, which simplifies the laying and installation of the steel mesh.
It improves the adhesion of heat-resistant coatings, reduces loosening caused by temperature changes, extends the life of the wear-resistant layer, simplifies the installation process of the steel mesh, and reduces the construction complexity.
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Figure CN222316337U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe wall wear-resistant layers, and more specifically, particularly relates to a swallow-type rake nail wear-resistant layer. Background Art
[0002] The wear-resistant layer is mainly used in various cement plants and power plant pipelines; the rake nails are used to connect the outer wall of the pipeline and the heat-resistant coating. They are made of heat-resistant round steel, and the heat-resistant coating is supported by the rake nails. The rake nails help prevent the heat-resistant coating from collapsing and cracking during construction and heating, so the structural design and connection method of the rake nails are very important; at present, the existing rake nails are usually divided into "V" shape and "Y" shape. Traditional micro rake nails require a large number of welding, and there are many welding points in one square, so the construction process is more troublesome. Due to the different expansion coefficients of the pipeline wall and the rake nails, a tensile force is formed after heating. Due to the tensile force, the welding points of some pipeline walls and rake nails are easily loosened, and the firmness is insufficient. The rake nails are prone to loosening, affecting the life of the wear-resistant layer. The steel mesh needs to be cut and laid before installation, and the construction process is more troublesome. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a swallow-type rake nail wear-resistant layer to solve the problems proposed in the above background technology that the traditional rake nails have short sides, a large number of rake nails need to be welded, there are many welding points in one square, the construction process is more troublesome, there are many rake nails, some of the rake nails are easily loosened due to tension, the steel mesh needs to be cut and laid before installation, and the construction process is more troublesome.
[0004] The utility model discloses a swallow-type rake nail wear-resistant layer, which is achieved by the following specific technical means:
[0005] A swallow-type rake nail wear-resistant layer, comprising: a pipe wall, an auxiliary fixing component, a fixing mechanism, a locking control mechanism and a swallow-type rake nail; the auxiliary fixing component is a rectangular parallelepiped structure as a whole, and the auxiliary fixing component is paved on the surface of the pipe wall; one side of the fixing mechanism is fixedly connected to the pipe wall, and the surface of the fixing mechanism is fixedly connected to the auxiliary fixing component; the locking control mechanism is installed inside the fixing mechanism; the swallow-type rake nail is inserted into the fixing mechanism; the locking control mechanism comprises: a sliding plug rod and a lifting drive rod; the sliding plug rod is a rectangular parallelepiped structure as a whole, and the number of sliding plug rods is set to two groups; the left and right ends of the lifting drive rod are fixedly connected to the two groups of sliding plug rods, and the lifting drive rod can control the sliding plug rod to lift and slide.
[0006] In at least some embodiments, the auxiliary fixing assembly includes: a steel mesh, a support ring and a connecting support rod; the steel mesh is laid on the surface of the pipe wall; the support ring is fixedly connected to the steel mesh; and the outer side of the connecting support rod is fixedly connected to the support ring.
[0007] In at least some embodiments, the fixing mechanism includes: a fixing plate and a lower clamping groove; the fixing plate is an L-shaped structure as a whole, a groove is opened inside the fixing plate, one side of the fixing plate is welded and fixed to the surface of the pipe wall, the inner side of the connecting rod is fixedly connected to the fixing plate, and the sliding rod is slidably inserted into the interior of the fixing plate; the lower clamping groove is an L-shaped structure as a whole, the lower clamping groove is opened on the surface of the fixing plate, and the lower clamping groove can assist in clamping and fixing the swallow-type rake nails.
[0008] In at least some embodiments, the fixing mechanism further includes: a pressure plate and an upper slot; one end of the bottom of the pressure plate is fixedly connected to two sets of sliding rods; the upper slot is opened at the bottom of the pressure plate, and the upper slot can assist in clamping and fixing the swallow-type rake nails.
[0009] In at least some embodiments, the locking control mechanism also includes: a threaded rotating rod and a bevel gear assembly; the threaded rotating rod is rotatably installed inside the groove of the fixed plate, the surface of the threaded rotating rod is threadedly connected to the lifting drive rod, and the rotation of the threaded rotating rod can control the lifting drive rod, the sliding rod and the pressure plate to lift and slide; one end of the bevel gear assembly is connected to the threaded rotating rod.
[0010] In at least some embodiments, the locking control mechanism also includes: a main control rod and an auxiliary rotating plug plate; one end of the main control rod is rotatably inserted into the groove of the fixed plate and connected to the bevel gear assembly, and the main control rod can control the rotation of the threaded rotating rod through the bevel gear assembly.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The utility model is provided with swallow-type rake nails inside, and the sides of the swallow-type rake nails are lengthened. The improved swallow-shaped rake nails increase the contact area between the heat-resistant coating and the rake nails, and increase the adhesion to the heat-resistant coating. During the construction and heating process, compared with the traditional method of directly welding in the pipe wall, it is less affected by temperature changes, and the heat-resistant coating is not easy to collapse and crack, which effectively extends the life of the wear-resistant layer. The wear-resistant layer formed by a large amount of fire-resistant and wear-resistant coatings can have a good protective effect on the pipeline; a fixing mechanism is also provided inside the device, and the fixing mechanism is integrally fixedly connected to the steel mesh, and one side of the fixing mechanism is welded to the surface of the pipe wall, and the steel mesh is naturally attached to the surface of the pipe wall, and there is no need to cut the steel mesh and then lay it for installation. The laying and installation of the steel mesh is convenient and labor-saving, and the fixing mechanism can assist in clamping and fixing the swallow-type rake nails, and the installation process is simple and fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the main body shaft side view structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the structure of the conveying device of the utility model.
[0015] Figure 3It is a schematic diagram of the axial side view of the fixing mechanism of the utility model.
[0016] Figure 4 It is a schematic cross-sectional structure diagram of the locking control mechanism of the utility model.
[0017] Figure 5 The utility model is a schematic diagram of the side view of the swallow-type rake nail shaft.
[0018] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0019] 1. Pipe wall; 2. Auxiliary fixing assembly; 201. Steel mesh; 202. Support ring; 203. Connecting support rod; 3. Fixing mechanism; 301. Fixing plate; 302. Lower slot; 303. Pressing plate; 304. Upper slot; 4. Locking control mechanism; 401. Sliding plug rod; 402. Lifting drive rod; 403. Threaded rotating rod; 404. Bevel gear assembly; 405. Main control rod; 406. Auxiliary rotating plug plate; 5. Swallow rake nail. DETAILED DESCRIPTION
[0020] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0021] Embodiment 1:
[0022] As attached Figure 1 To Attachment Figure 5 As shown:
[0023] The utility model provides a swallow-type rake nail wear-resistant layer, comprising: a pipe wall 1, an auxiliary fixing component 2, a fixing mechanism 3, a locking control mechanism 4 and a swallow-type rake nail 5; the auxiliary fixing component 2 is a rectangular parallelepiped structure as a whole, and the auxiliary fixing component 2 is paved on the surface of the pipe wall 1; one side of the fixing mechanism 3 is fixedly connected to the pipe wall 1, and the surface of the fixing mechanism 3 is fixedly connected to the auxiliary fixing component 2; the locking control mechanism 4 is installed inside the fixing mechanism 3; the swallow-type rake nail 5 is inserted into the fixing mechanism 3; the locking control mechanism 4 comprises: a sliding plug rod 401 and a lifting driving rod 402; the sliding plug rod 401 is a rectangular parallelepiped structure as a whole, and the number of the sliding plug rods 401 is set to two groups; the left and right ends of the lifting driving rod 402 are fixedly connected to the two groups of sliding plug rods 401, and the lifting driving rod 402 can control the sliding plug rod 401 to lift and slide.
[0024] like Figure 2 As shown, the auxiliary fixing component 2 includes: a steel mesh 201, a support ring 202 and a connecting support rod 203; the steel mesh 201 is laid on the surface of the pipe wall 1; the support ring 202 is fixedly connected to the steel mesh 201; the outer side of the connecting support rod 203 is fixedly connected to the support ring 202, and a large amount of wear-resistant and fire-retardant coating is applied on the surface of the steel mesh 201 to form a wear-resistant layer, which can provide auxiliary protection for the inner wall of the pipeline.
[0025] like Figure 3 As shown, the fixing mechanism 3 includes: a fixing plate 301 and a lower clamping groove 302; the fixing plate 301 is an L-shaped structure as a whole, a groove is opened inside the fixing plate 301, one side of the fixing plate 301 is welded and fixed to the surface of the pipe wall 1, the inner side of the connecting support rod 203 is fixedly connected to the fixing plate 301, and the sliding rod 401 is slidably inserted into the fixing plate 301; the lower clamping groove 302 is an overall V-shaped structure, the lower clamping groove 302 is opened on the surface of the fixing plate 301, and the lower clamping groove 302 can assist in clamping and fixing the swallow-type rake nail 5.
[0026] like Figure 3 As shown, the fixing mechanism 3 also includes: a pressing plate 303 and an upper clamping groove 304; one end of the bottom of the pressing plate 303 is fixedly connected to two sets of sliding rods 401; the upper clamping groove 304 is opened at the bottom of the pressing plate 303, and the upper clamping groove 304 can play a role in assisting in clamping and fixing the swallow-type rake nail 5.
[0027] like Figure 4 As shown, the locking control mechanism 4 also includes: a threaded rotating rod 403 and a bevel gear assembly 404; the threaded rotating rod 403 is rotatably installed inside the groove of the fixed plate 301, and the surface of the threaded rotating rod 403 is threadedly connected to the lifting driving rod 402. The rotation of the threaded rotating rod 403 can control the lifting driving rod 402, the sliding rod 401 and the pressure plate 303 to move up and down and slide; one end of the bevel gear assembly 404 is connected to the threaded rotating rod 403.
[0028] like Figure 4 As shown, the locking control mechanism 4 also includes: a main control rod 405 and an auxiliary rotating plug plate 406; one end of the main control rod 405 is rotated and inserted into the groove of the fixed plate 301 and connected to the bevel gear assembly 404, and the main control rod 405 can control the rotation of the threaded rotating rod 403 through the bevel gear assembly 404.
[0029] The specific usage and function of this embodiment are as follows:
[0030] In the utility model, when in use, one side of the fixing plate 301 is welded and fixed to the surface of the pipe wall 1. Since the surface of the fixing plate 301 is fixedly connected to the steel mesh 201 through the support ring 202 and the connecting support rod 203, the steel mesh 201 is also fixedly installed on the surface of the pipe wall 1. Then, the swallow-type rake nail 5 is placed inside the lower card slot 302, and the auxiliary rotating plug plate 406 is rotated by a tool to control the rotation of the auxiliary rotating plug plate 406 and the main control rod 405 at one end. The main control rod 405 controls the thread rotation through the bevel gear assembly 404. The rod 403 rotates, and the threads on the surface of the threaded rotating rod 403 can control the sliding rod 401 and the lifting driving rod 402 to slide downward at the same time during the rotation process. The pressure plate 303 and the upper groove 304 press down and clamp the swallow-type rake nail 5 to complete the installation of the swallow-type rake nail 5, and then apply the wear-resistant and fire-proof material to the area between the steel mesh 201 and the swallow-type rake nail 5. The wear-resistant and fire-proof material covers the rake nail and the inner wall of the pipeline to form a wear-resistant layer, and the construction is completed. The wear-resistant layer can play a good protective role on the pipeline.
[0031] In this article, there are a few points to note:
[0032] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0033] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0034] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A swallow-type rake nail wear-resistant layer, comprising: A pipe wall (1), an auxiliary fixing component (2), a fixing mechanism (3), a locking control mechanism (4) and a swallow-type rake nail (5); the auxiliary fixing component (2) is a rectangular parallelepiped structure as a whole, and the auxiliary fixing component (2) is paved on the surface of the pipe wall (1); it is characterized in that one side of the fixing mechanism (3) is fixedly connected to the pipe wall (1), and the surface of the fixing mechanism (3) is fixedly connected to the auxiliary fixing component (2); the locking control mechanism (4) is installed inside the fixing mechanism (3); the swallow-type rake nail (5) is inserted into the fixing mechanism (3); the locking control mechanism (4) comprises: a sliding rod (401) and a lifting drive rod (402); the sliding rod (401) is a rectangular parallelepiped structure as a whole; the left and right ends of the lifting drive rod (402) are fixedly connected to two groups of sliding rods (401).
2. The wear-resistant layer of the swallow-type rake nail according to claim 1, characterized in that: The auxiliary fixing assembly (2) comprises: a steel mesh (201), a support ring (202) and a connecting support rod (203); the steel mesh (201) is laid on the surface of the pipe wall (1); the support ring (202) is fixedly connected to the steel mesh (201); and the outer side of the connecting support rod (203) is fixedly connected to the support ring (202).
3. The wear-resistant layer of the swallow-type rake nail according to claim 2, characterized in that: The fixing mechanism (3) comprises: a fixing plate (301) and a lower clamping groove (302); a groove is provided inside the fixing plate (301); one side of the fixing plate (301) is welded and fixed to the surface of the tube wall (1); the inner side of the connecting rod (203) is fixedly connected to the fixing plate (301); the sliding rod (401) is slidably inserted into the fixing plate (301); the lower clamping groove (302) is a V-shaped structure as a whole, and the lower clamping groove (302) is provided on the surface of the fixing plate (301).
4. The wear-resistant layer of the swallow-type rake nail according to claim 3, characterized in that: The fixing mechanism (3) further comprises: a pressing plate (303) and an upper clamping groove (304); one end of the bottom of the pressing plate (303) is fixedly connected to two sets of sliding rods (401); and the upper clamping groove (304) is provided at the bottom of the pressing plate (303).
5. The dovetail nail wear-resistant layer according to claim 3, characterized in that: The locking control mechanism (4) further comprises: a threaded rotating rod (403) and a bevel gear assembly (404); the threaded rotating rod (403) is rotatably mounted inside the groove of the fixing plate (301), and the surface of the threaded rotating rod (403) is threadedly connected to the lifting driving rod (402); one end of the bevel gear assembly (404) is connected to the threaded rotating rod (403).
6. The dovetail nail wear-resistant layer according to claim 5, characterized in that: The locking control mechanism (4) further comprises: a main control rod (405) and an auxiliary rotating plug plate (406); one end of the main control rod (405) is rotatably inserted into the groove of the fixing plate (301) and connected to the bevel gear assembly (404); the main control rod (405) can control the rotation of the threaded rotating rod (403) through the bevel gear assembly (404).