Wireless manual operation box for variable pitch debugging
The variable pitch debugging hand-operated box connected through wireless communication solves the problems of limited debugging and safety hazards of operators in the fan hub, and realizes flexible and convenient remote debugging operations, improving mobility and safety.
Patent Information
- Application Number
- CN202420186388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-25
AI Technical Summary
When the pitch system fails or repairs, the operator needs to manually debug in the fan hub, which has problems such as limited operation and safety hazards.
A pitch debugging wireless hand-operating box is designed, including a wireless transceiver and an operating hand-operating box body. It connects the pitch controller through wireless communication to realize remote debugging operations, reducing dependence on cables and cumbersome wiring.
Improves the mobility and flexibility of debuggers, simplifies operational processes, reduces carrying burden, and allows debugging operations anywhere, enhancing security and convenience.
Smart Images

Figure CN222319593U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of wind turbine generator sets, and in particular relates to a wireless hand-operated box for variable pitch debugging. Background Art
[0002] As an important component of the wind turbine generator set, the variable pitch system mainly changes the rotation speed of the blades by adjusting the windward angle of the wind turbine blades. Under normal working conditions, it can optimize the power generation efficiency of the entire wind turbine. When a component failure occurs in the wind turbine or the ambient wind speed is too fast, the stall principle can be used to make the wind turbine blades reach the feathering position and stop rotating, thereby preventing the entire wind turbine from stalling and collapsing.
[0003] Furthermore, in current technology, if the variable pitch system fails or needs maintenance, the staff needs to carry the manual operation box with cables from the ground to the hub of the wind turbine, use the cabinet or the terminal for connecting peripherals to connect to the manual operation box, and then perform relevant operations. This means that the operator must perform a series of debugging actions such as opening and retracting the propellers in the hub, which greatly restricts its use and carrying, and there are safety hazards when the operator performs long-term operation and debugging in the hub.
[0004] Therefore, the applicant hopes to seek technical solutions to solve the above technical problems. Utility Model Content
[0005] In view of this, the purpose of the utility model is to propose a wireless hand-operated box for pitch control debugging, so that the operator does not need to be restricted by the limitations of wired connections during debugging, can perform remote debugging operations more flexibly, is more convenient to carry, and is easy to operate.
[0006] To this end, the technical solution adopted in this utility model is as follows:
[0007] A wireless hand-operated box for pitch control debugging comprises a wireless transceiver installed in a pitch cabinet and a hand-operated box body for personnel operation; wherein the hand-operated box body is provided with an operation button for controlling the blades, and the hand-operated box body is wirelessly connected to the wireless transceiver, and the wireless transceiver is communicatively connected to the pitch controller located in the pitch cabinet.
[0008] Preferably, a guide rail is provided in the pitch cabinet, and the wireless transceiver is fixedly mounted on the guide rail.
[0009] Preferably, a Bluetooth module is provided in the hand-operated box body, and the hand-operated box body is connected to the wireless transceiver via the Bluetooth module to achieve wireless communication.
[0010] Preferably, the pitch cabinet provides working power for the wireless transceiver.
[0011] Preferably, an enable button is provided on the hand operation box body. When the enable button is turned on, the battery in the hand operation box body provides working power for the hand operation box body, so that the hand operation box body establishes a wireless communication connection relationship with the wireless transceiver.
[0012] Preferably, the hand control box body is provided with a plurality of blade buttons corresponding to each blade of the fan and a blade control button connected to each blade button. After selecting the corresponding blade button, the required blade control button is turned on as needed, and the blade button and the blade control button are wirelessly connected to the wireless transceiver respectively.
[0013] Preferably, the propeller control buttons include a propeller opening button, a propeller closing button and a propeller zeroing button.
[0014] Preferably, the wireless transceiver is communicatively connected with the pitch controller via a modbus protocol.
[0015] Preferably, the wireless transceiver is communicatively connected to the RS485 interface of the pitch controller via a communication cable.
[0016] The wireless hand-operated box for pitch debugging provided by the utility model is wirelessly connected with a wireless transceiver installed in the pitch cabinet through the hand-operated box body, so that the operator does not need to be restricted by the limitations of wired connections during debugging, and can perform remote debugging operations more flexibly, which is more convenient to carry and simple to operate. Thereby, the mobility and flexibility of the debugging personnel are greatly improved. The operator can use the hand-operated box body for remote debugging anytime and anywhere during debugging without worrying about the length of the cable and the length limit. Secondly, without losing functionality, the consumption of external terminals and external cables is reduced during debugging, and there is no need for cumbersome wiring and plug-in operations. The operator can operate and debug directly on the wireless hand-operated box, reducing the burden on the operator to carry. In addition, since the wireless hand-operated box for pitch debugging provided by the present application has the characteristics of wireless transmission, the operator can perform debugging operations at any position during debugging, without face-to-face contact with the pitch controller, further realizing great flexibility and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the hand-operated box body in a specific implementation mode of the present application;
[0018] Figure 2 It is a structural diagram of a wireless transceiver in a specific implementation manner of the present application. DETAILED DESCRIPTION
[0019] The utility model embodiment discloses a wireless hand-operated box for pitch control debugging, comprising a wireless transceiver installed in a pitch cabinet and a hand-operated box body for personnel operation; wherein, the hand-operated box body is provided with an operation button for controlling the blades, and the hand-operated box body is wirelessly connected to the wireless transceiver, and the wireless transceiver is communicatively connected to the pitch controller located in the pitch cabinet.
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] See also Figure 1 and Figure 2 As shown, a wireless hand-operated box for pitch debugging comprises a wireless transceiver 2 installed in a pitch cabinet (a known structure, not shown in the figure) and a hand-operated box body 1 for personnel operation; wherein, the hand-operated box body 1 is provided with an operation button for controlling the blades, and the hand-operated box body 1 is wirelessly connected with the wireless transceiver 2, and the wireless transceiver 2 is communicatively connected with the pitch controller located in the pitch cabinet; preferably, in this embodiment, a guide rail is provided in the pitch cabinet (specifically, a DI N35 guide rail is adopted), and the wireless transceiver 2 is provided with an installation groove 21, and is fixedly installed and connected with the guide rail through the installation groove 21, so that the wireless transceiver 2 is fixedly installed in the pitch cabinet; preferably, in this embodiment, the pitch cabinet provides a +24V working power supply for the wireless transceiver 2.
[0022] Preferably, in the present embodiment, a Bluetooth module is provided in the hand operation box body 1, and the hand operation box body realizes wireless communication connection with the wireless transceiver 2 through the Bluetooth module; preferably, in the present embodiment, an enable button 3 is provided on the hand operation box body 1, and when the enable button is turned on, the battery in the hand operation box body 1 provides working power for the hand operation box body 1, so that the hand operation box body 1 establishes a wireless communication connection relationship with the wireless transceiver 2; further preferably, in the present embodiment, a plurality of blade buttons corresponding to each blade of the fan are respectively provided on the hand operation box body 1 (specifically preferably, in the present embodiment, including 1# blade button 4a, 2# blade button 4b and 3# blade button 4c) and blade control buttons connected to the control of each blade button (specifically preferably, in the present embodiment, including 1# blade button 4a, 2# blade button 4b and 3# blade button 4c) In the implementation manner, the blade control buttons include a blade opening button 5a, a blade closing button 5b, a blade zeroing button 5c, a speed selection button 5d and a manual bypass button 5e. In other implementation manners, the required blade control buttons can also be specifically set according to the debugging needs, and this embodiment does not make a sole limitation thereto). After selecting the corresponding blade button, the required blade control button is turned on as needed. The blade button and the blade control button are wirelessly connected to the wireless transceiver 2 through the Bluetooth module. The corresponding digital quantity signal is sent to the wireless transceiver 2 through the Bluetooth module. After receiving the corresponding digital quantity signal, the wireless transceiver 2 analyzes it to form a signal instruction and sends it to the pitch controller, ensuring that the pitch controller debugs and controls the blade according to the signal instruction;
[0023] Preferably, in this embodiment, the wireless transceiver 2 is communicatively connected to the pitch controller via the modbus protocol; further preferably, in this embodiment, the wireless transceiver 2 is communicatively connected to the RS485 interface of the pitch controller via a communication cable.
[0024] The wireless hand-operated box for pitch control debugging provided in the present embodiment greatly improves the mobility and flexibility of the debugging personnel. The operator can use the hand-operated box body for remote debugging anytime and anywhere during debugging, without having to worry about the length of the cable and the length limit. Secondly, without losing functionality, the consumption of external terminals and external cables is reduced during debugging, and there is no need for cumbersome wiring and plug-in operations. The operator can perform debugging directly on the wireless hand-operated box, reducing the burden on the operator to carry. In addition, since the wireless hand-operated box for pitch control debugging provided in the present embodiment has the characteristics of wireless transmission, the operator can perform debugging operations at any position during debugging, without face-to-face contact with the pitch controller, further realizing great flexibility and convenience.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A wireless hand-operated box for pitch control, characterized in that: It includes a wireless transceiver installed in a pitch cabinet and a hand operation box body for personnel operation; wherein, the hand operation box body is provided with an operation button for controlling the blades, and the hand operation box body is wirelessly connected to the wireless transceiver, and the wireless transceiver is communicatively connected to the pitch controller located in the pitch cabinet; the hand operation box body is provided with an enable button, and when the enable button is turned on, the battery in the hand operation box body provides working power for the hand operation box body, so that the hand operation box body and the wireless transceiver establish a wireless communication connection relationship; the hand operation box body is respectively provided with a plurality of blade buttons corresponding to each blade of the wind turbine and a blade control button controlled by each blade button. After selecting the corresponding blade button, the required blade control button is turned on as needed, and the blade button and the blade control button are wirelessly connected to the wireless transceiver respectively.
2. According to the wireless hand-operated box for pitch adjustment according to claim 1, it is characterized in that: A guide rail is provided in the pitch cabinet, and the wireless transceiver is fixedly mounted on the guide rail.
3. According to the wireless hand-operated box for pitch adjustment in claim 1, it is characterized in that: The hand operation box body is provided with a Bluetooth module, and the hand operation box body is connected with the wireless transceiver via the Bluetooth module to achieve wireless communication.
4. According to the wireless hand-operated box for pitch adjustment in claim 1, it is characterized in that: The pitch cabinet provides working power for the wireless transceiver.
5. According to the pitch control debugging wireless hand box of claim 1, it is characterized in that: The propeller blade control buttons include a propeller opening button, a propeller blade closing button and a propeller blade zeroing button.
6. According to the wireless hand-operated box for pitch adjustment in claim 1, it is characterized in that: The wireless transceiver is connected to the pitch controller for communication via the modbus protocol.
7. The wireless hand-operated box for pitch adjustment according to claim 1 or 6, characterized in that: The wireless transceiver is communicatively connected to the RS485 interface of the pitch controller via a communication cable.